Toro 30381N User manual

FormNo.3383-169RevA
Groundsmaster®7210Traction
Unit
ModelNo.30381N—SerialNo.314000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3383-169*A

WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.
Introduction
Important:Usethismanualinconjunctionwiththe
PolarTrackitoranyotherattachmentsOperator's
Manualforadditionalinformationonthesafeoperation
andmaintenanceofyourmachineandit'sattachments.
Thistractionunitisusedinthesummerwitharotary-blade
lawnmowerattachmentandinthewinterwithasnowremoval
attachmentandisintendedtobeusedbyprofessional,hired
operatorsincommercialapplications.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersonthetractionunit.Themodel
andserialnumbersforthecabareprintedonaplatelocated
oninsidethecab,ontheframeabovethedoor.Writethe
numbersinthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualalsouses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
SafetyandInstructionalDecals.................................6
Setup............................................................................9
1CheckingFluidLevels...........................................10
2ActivatingandChargingtheBattery........................10
3InstallingtheMowerDeck/PolarTrac.....................11
ProductOverview.........................................................19
Controls...............................................................19
Operation....................................................................21
AddingFuel...........................................................21
CheckingtheEngineOilLevel.................................22
CheckingtheCoolingSystem...................................22
CheckingtheHydraulicSystem................................22
ThinkSafetyFirst...................................................22
OperatingtheParkingBrake....................................23
StartingtheEngine.................................................23
DrivingtheMachine...............................................24
StoppingtheMachine/Engine.................................24
TheSafetyInterlockSystem.....................................25
PositioningtheSeat................................................26
UnlatchingtheSeat.................................................27
MovingaNon-functioningMachine.........................27
LoadingMachines..................................................27
TransportingtheMachine........................................28
OperatingFrontAttachmentswiththePolarTrac
KitInstalled.......................................................28
Maintenance.................................................................30
RecommendedMaintenanceSchedule(s)......................30
DailyMaintenanceChecklist....................................31
PremaintenanceProcedures........................................32
Lubrication...............................................................32
GreasingtheBearingsandBushings..........................32
EngineMaintenance..................................................33
AirCleanerMaintenance........................................33
ServicingtheEngineOil..........................................33
FuelSystemMaintenance...........................................35
ServicingtheWaterSeparator..................................35
CleaningtheFuelTank............................................35
FuelLinesandConnections.....................................35
BleedingtheFuelSystem.........................................35
BleedingAirFromtheInjectors................................36
ElectricalSystemMaintenance....................................37
ServicingtheBattery...............................................37
StoringtheBattery..................................................37
CheckingtheFuses.................................................37
CoolingSystemMaintenance......................................38
CheckingtheCoolingSystem..................................38
CleaningtheRadiator..............................................38
BrakeMaintenance....................................................39
AdjustingtheParkingBrakeInterlockSwitch..............39
BeltMaintenance......................................................40
CheckingtheAlternatorBeltTension........................40
ControlsSystemMaintenance.....................................40
AdjustingtheControlLeverNeutralInterlock
Switch...............................................................40
AdjustingtheControlLeverNeutralReturn...............40
AdjustingtheTractionDriveforNeutral....................41
AdjustingtheMaximumGroundSpeed.....................42
AdjustingtheTracking............................................43
HydraulicSystemMaintenance....................................44
CheckingtheHydraulicFluidLevel...........................44
ChangingtheHydraulicOilAndFilter.......................44
Storage........................................................................45
Machine................................................................45
Engine..................................................................45
3

Safety
ThismachinemeetsorexceedsANSIB71.4-2004
specicationsineffectatthetimeofproduction.
Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theinstructionmayresultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsareadaptedfromANSI
B71.4-2012.
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Important:Refertothe
R OPS Hard Ca b Operator's
Man ual foradditionalcabsafetyinformation.
Training
•ReadtheOperator'sManualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,and
theproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemachine.Localregulationscan
restricttheageoftheoperator.
•Neveroperatewhilepeople,especiallychildren,orpets
arenearby.
•Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
•Donotcarrypassengers.
•Alldriversshouldseekandobtainprofessionaland
practicalinstruction.Suchinstructionshouldemphasize:
–theneedforcareandconcentrationwhenworking
withride-onmachines;
–controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthecontrol
levers.Themainreasonsforlossofcontrolare:
◊insufcienttrackgrip,especiallyonwetgrass,ice
orsnow;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrecthitchingandloaddistribution.
Preparation
•Whileoperating,alwayswearsubstantialfootwearand
longtrousers.Donotoperatetheequipmentwhen
barefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby
themachine.
•Replacefaultysilencers/mufers.
•Beforeusing,alwaysvisuallyinspecttoseethatthe
attachmentsarenotwornordamaged.Replacewornor
damagedcomponents.
SafeHandlingofFuels
•Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
•Useonlyanapprovedfuelcontainer.
•Neverremovefuelcaporaddfuelwiththeengine
running.
•Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
•Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fueldispensernozzle.
•Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.
•Iffuelisspilledonclothing,changeclothingimmediately.
•Neveroverllfueltank.Replacefuelcapandtighten
securely.
Operation
•Bealert,slowdownandusecautionwhenmakingturns.
Lookbehindandtothesidebeforechangingdirections.
•Engineexhaustcontainscarbonmonoxide,whichisan
odorless,deadlypoisonthatcankillyou.Donotrun
engineindoorsorinanenclosedareawherefumescan
collect.
•Operateonlyindaylightoringoodarticiallight.
4

•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
•Beforeattemptingtostarttheengine,disengageall
attachmentclutchesandplacethecontrolleversinthe
neutral,lockedposition.
•Whenoperatingneardrop-offsorbodiesofwater,donot
useonslopesgreaterthan15degrees.
•Usecarewhenpullingloadsorusingheavyequipment.
–Useonlyapproveddrawbarhitchpoints.
–Limitloadstothoseyoucansafelycontrol.
–Donotturnsharply.Usecarewhenreversing.
•Watchoutfortrafcwhencrossingornearroadways.
•Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.Someattachments,suchasa
snowthrower,arecapableofamputatinghandsandfeet
andthrowingobjects
•Neveroperatethemachinewithdamagedguards,shields,
orwithoutsafetyprotectivedevicesinplace.
•Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatingtheengineatexcessivespeedmay
increasethehazardofpersonalinjury.
•Beforeleavingtheoperatorsposition:
–disengagethepowertakeoffandlowerthe
attachments;
–placeinneutralandsettheparkingbrake;
–stoptheengineandremovethekey.
•Ifanattachmentshouldstarttovibrateabnormally,stop
themachineandcheckimmediatelyforthecause.
•Disengagedrivetoattachments,stoptheengine,setthe
parkingbrakeandremovetheignitionkey:
–beforeclearingblockagesoruncloggingchute;
–beforechecking,cleaningorworkingonthe
attachment
–afterstrikingaforeignobject.Inspecttheattachment
fordamageandmakerepairsbeforerestartingand
operatingtheequipment;
–ifthemachinestartstovibrateabnormally(check
immediately).
•Disengagedrivetoattachmentswhentransporting,notin
useoranytimetheattachmentisintheraisedposition.
•Stoptheengineanddisengagedrivetoattachment:
–beforerefuelling;
–beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperatorsposition.
•UseonlyToroapprovedattachments.
SlopeOperation
•Rememberthereisnosuchthingasasafeslope.Travel
onslopesrequiresparticularcare.Toguardagainst
overturning:
–donotstoporstartsuddenlywhenonaslope;
–useslowspeedsonslopesandduringtightturns;
–stayalertforhumpsandhollowsandotherhidden
hazards;
•Donotoperateneardrop-offs,ditches,steepbanksor
water.Tracksdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathordrowning.
•Donotoperateonslopeswhereslipperyconditions
couldreducetractionandcouldcauseslidingandloss
ofcontrol.
•Donotmakesuddenturnsorrapidspeedchanges.
•Reducespeedanduseextremecautiononslopes.
•Removeormarkobstaclessuchasrocks,treelimbs,etc.
fromtheoperatingarea.Tallgrasscanhideobstacles.
•Watchforditches,holes,rocks,dips,andrisesthatchange
theoperatingangle,asroughterraincouldoverturnthe
machine.
•Avoidsuddenstartswhenoperatinguphillbecausethe
machinemaytipbackwards.
•Donotoperateoniceincapableofsupportingtheweight
ofthismachine.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumesmayreachanopenameorspark.
•Allowtheenginetocoolbeforestoringinanyenclosure.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuelstorage
areafreeofgrass,leaves,orexcessivegrease.
•Replacewornordamagedpartsforsafety.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Whenmachineistobeparked,storedorleftunattended,
lowertheattachmentunlessapositivemechanicallock
isused.
•UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
Hauling
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usefullwidthrampsforloadingmachineintotraileror
truck.
•Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine.
5

SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
110-9772
1.Warning—readtheOperator'sManualbeforeoperatingand
donotoperatethismachineunlessyouaretrained.
8.Warning—engagetheparkingbrake,stoptheengineand
removetheignitionkeybeforeleavingthemachine.
2.Crushing/dismembermenthazardofbystanders—donot
carrypassengers,keepbystandersasafedistancefromthe
machine.
9.Cuttinghazardofhandorfoot—removetheignitionkey
andreadtheinstructionsbeforeservicingorperforming
maintenance,keepawayfrommovingparts.
3.Warning—donotusedrugsoralcohol.10.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine;keepalldeectorsandshieldsinplace.
4.Warning—wearhearingprotection.11.Disengage
5.Tipping,dropoffhazard—donotoperatenearwaterdrop-offs,
stayasafedistancefromdrop-offs,slowmachinebefore
turning,donotturnathighspeeds,wearaseatbeltwhen
aROPSisinplace,donotwearaseatbeltwhenROPSis
lowered.
12.Engage
6.Tostarttheengine:clearanydebrisfromtheattachment,
disengagethePTO,movethemotioncontrolleverstothe
neutralposition,engagetheparkingbrake,turntheignitionto
Runandwaitfortheglowpluglighttoturnoff,turntheignition
keytoStart.
13.Parkingbrake
7.ReadtheOperator'sManual.
110-9774
1.Forward3.Slow5.Reverse7.Towvalvelocation;torque
thetowvalvesto6.78±
1.13N⋅m(60±10in-lbs).
2.Fast4.Neutral6.Backward8.ReadtheOperator's
Manualformore
informationonthehydraulic
oil.
6

110-8253
1.PTO–Off4.Continuousvariable
setting
2.PTO—On5.Slow
3.Fast
110-8254
1.Engine–Stop3.Engine—Start
2.Engine—Run
110-9796
1.ReadtheOperator'sManualforinformationonfuses.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
106-9206
1.Wheeltorquespecications
2.ReadtheOperator'sManual.
7

106-9290
1.Inputs5.Inseat9.Outputs13.Start
2.Notactive6.PowerTake-off(PTO)10.PowerTakeOff(PTO)14.Power
3.Hightemperatureshutdown7.ParkingbrakeOff11.Start
4.Hightemperaturewarning8.Neutral12.EnergizetoRun(ETR)
110-9781
1.Warning—readtheOperator'sManual.
2.Poisonandcausticliquid/chemicalburnhazard—keepchildrenasafedistancefromthebattery.
3.Warning—donottouchthehotsurface.
4.Cutting/dismembermenthazard,fanandentanglementhazard,belt—stayawayfrommovingparts.
5.Hydraulicoilinsystemunderpressure,escapinghydraulicoilpenetratingskinhazard,brokenhydrauliclineshazard—wear
protectivehandprotectionwhenhandlinghydraulicsystemcomponents.
8

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Checkthehydraulicuid,engineoil,
andcoolantlevels.
2Nopartsrequired–Activateandchargethebattery
3MowerDeckorPolarTracKit(sold
separately)1Installthemowerdeck/PolarTrac.
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1Readbeforeoperatingthemachine.
EngineOperator'sManual1Readbeforeoperatingthemachine.
PartsCatalog1Usetolookupandorderparts.
OperatorTrainingMaterials1Viewbeforeoperatingthemachine.
Enginewarranty1Saveforfutureuse.
9

1
CheckingFluidLevels
NoPartsRequired
Procedure
1.Checkthehydraulicuidlevelbeforestartingthe
engine,refertoCheckingtheHydraulicFluidLevelin
HydraulicSystemMaintenance.
2.Checktheengineoillevelbeforeandafterstarting
theengine,refertoCheckingtheEngineOilLevelin
EngineMaintenance.
3.Checkthecoolingsystembeforestartingtheengine;
refertoCheckingtheCoolingSysteminCooling
SystemMaintenance.
2
ActivatingandChargingthe
Battery
NoPartsRequired
Procedure
Useonlyelectrolyte(1.265SpecicGravity)tollbattery
initially.
1.Removethebatteryfromthemachine.
Important:Donotaddelectrolytewhilethe
batteryisinthemachine.Youcouldspillit,
causingcorrosion.
2.Cleanthetopofthebatteryandremovetheventcaps
(Figure3).
Figure3
1.Ventcaps
3.Carefullylleachcellwithelectrolyteuntiltheplates
arecoveredwithabout1/4inch(6mm)ofuid(Figure
4).
Figure4
1.Electrolyte
4.Allowapproximately20to30minutesforthe
electrolytetosoakintotheplates.Rellasnecessaryto
bringtheelectrolytetowithinabout6mm(1/4inch)
ofthebottomofthellwell(Figure4).
WARNING
Chargingthebatteryproducesgassesthatcan
explode.
Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.
5.Connecta3to4ampbatterychargertothebattery
posts.Chargethebatteryatarateof3to4amps
untilthespecicgravityis1.250orhigherandthe
temperatureisatleast16°C(60°F .)withallcells
gasingfreely.
6.Whenthebatteryischarged,disconnectthecharger
fromtheelectricaloutletandbatteryposts.
Note:Afterthebatteryhasbeenactivated,add
onlydistilledwatertoreplacenormalloss,although
maintenance-freebatteriesshouldnotrequirewater
undernormaloperatingconditions.
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
10

WARNING
Batteryterminalsormetaltoolscouldshort
againstmetaltractorcomponentscausing
sparks.Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.
•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthetractor.
•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsof
thetractor.
7.Installthebatteryintothemachineandsecureit.
Important:Thebatterymustnotbeabletomove
orwigglewhenpushed.
8.First,installthepositivecable(red)tothepositive(+)
terminalandthenthenegativecable(black)tothe
negative(-)terminalofthebattery.Slidetherubber
bootoverthepositiveterminaltopreventapossible
shortfromoccurring.
WARNING
Incorrectbatterycableroutingcoulddamage
themachineandcablescausingsparks.
Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.
WARNING
Connectingcablestothewrongpostcould
damagetheelectricalsystemandresultin
personalinjury.
Note:Ensurethatthebatterycablesareroutedaway
fromanysharpedgesormovingparts.
3
InstallingtheMower
Deck/PolarTrac
Partsneededforthisprocedure:
1MowerDeckorPolarTracKit(soldseparately)
InstallingaMowerDeckKit
1.Removethetractionunitfromtheshippingpallet.
2.Placeajackstandundereachwheelmotorandaoor
jackundertherearbumper(Figure5),orsuspendfrom
aoverheadhoist.
Figure5
1.Rearbumper2.Floorjack
3.Installthesummerdrivetires(Figure6)
Figure6
1.Summerdrivetire
4.Rollthesummerdeckandframeintopositionand
installtheve3/4inchbolts,washersandnutsthat
connectthedeckframetotherearframe(Figure7).
11

Removetheliftcylinderpinstogainaccesstothebolts
ontherighthandside.Torquetheboltsto265foot
pounds.
Figure7
1.3mountingbolts(3/4inch),washersandnuts(Leftside)
5.Removethefastenerssecuringtheverticaltubesupport
assembliestotherearofthedeckframe(Figure8)or
totheconversionbrackets(Figure9).Also,removethe
conversionbracketsfromthedeckframe,ifapplicable.
Figure8
1.Deckframe3.Clevispin&screwpin
retainer
2.Verticaltubesupport
7
G024845
1
4
5
3
2
6
Figure9
1.Deckframe5.Selftappingscrew
2.Flangenut6.Verticaltubesupport
assembly
3.Conversionbracket(left
sideshown
7.Selftappingscrew
4.Screw
6.Pivotopentheoorplate(Figure10).
Figure10
1.Floorplate
7.Slidethedriveshaftontothegearboxshaft(Figure11).
Installtherollpinandtorquetheboltsto20-25N-m
(175-225in-lb).
12

Figure11
1.Driveshaft3.Bolt
2.Gearbox4.Rollpin
8.Routeandconnectthehydraulicpressureandtank
hosestothevalve(Figure12).
Figure12
1.Controlvalve3.Pressurehose
2.Tankhose
9.Installtherearofthedeckliftcylinderontothepivot
pinandsecurewiththeretainingring(Figure13).
10.Securethefrontoftheliftcylindertothemowerframe
withthecylinderpinandscrew(Figure13).
Figure13
1.Deckliftcylinder3.Screw
2.Retainingring4.Cylinderpin&screw
11.PositiontheROPSassemblyontotheROPSposts.
Installthebolt,nut,hairpincotterandpinsecuring
eachROPSassemblytotheROPSposts(Figure14).
Note:Ifinstallinganalliedsuppliersmowerdeck,
ROPSKit,partno.117–9179mustbeinstalled.
G004634
1
23
4
5
Figure14
1.ROPS4.Bolt&nut
2.Pin5.ROPSpost
3.Cotterpin
12.Startthemachine,raiseandlowerthedeck.Checkfor
leaksandmakesurethehosesdonotrubagainstthe
frame.
InstallingthePolarTracKit
1.Removethetractionunitfromtheshippingpallet.
2.Placeajackstandundereachwheelmotorandaoor
jackundertherearbumper(Figure15)orsuspend
fromaoverheadhoist.
13

Figure15
1.Rearbumper2.Floorjack
3.Removethetwoscrewssecuringthewinterframeoor
platecovertotheoorandremovetheplate(Figure
16).
Figure16
1.Floorplatecover2.Mountingscrews
4.Carefullyrollthewinterframeassemblyintoposition
whileroutingthedriveshaftthroughtheframetube
(Figure17).
Figure17
1.Driveshaft2.Frametube
Note:Iftherearofthecabisnothighenoughtoclear
thecontrolhandles,evenlytightenthejackingbolts
oneachsideofthecabjacktubetoraisetherearof
thecab(Figure18).
Figure18
1.Jackingbolts
5.Routethehosesasfollows:
•Routethetankhoseundertheliftcylinderand
betweenthecylindermountingbracketstothe
valve(Figure19).
•RoutethepressurehosealongsidethePTOshaft
tothevalve(Figure19).
Note:Toemphasisthehoserouting,thehosesare
shownwithoutthehosecoversinstalled.
14

Figure19
1.Tankhose2.Pressurehose
6.Connectthedriveshafttothegearboxshaftinthe
winterframeandtorquethebolts(5/16inch)to20to
25N-m(175-225in-lb).Installtherollpin(Figure20).
Figure20
1.Pressurehose4.Cabletie
2.Tankhose5.Bolts
3.Hosecover6.Rollpin
7.Adjusttheoorjacktolineupthe1.00inchholesinthe
frameandinstallacouplerpinoneachside(Figure21).
Figure21
1.Couplerpin
8.Adjusttheoorjackorrockthecabwithyourhands
asrequiredtoinstallthebolts(3/4inch)oneachside
(Figure22).Torquetheboltsto359N-m(265ft-lb).
Figure22
1.3/4inchbolts2.Couplerpin
Note:Thereartireswillneedtoberemovedtotorque
therearbolts(3/4inch).Aftertorquingtheframe
bolts,installthereartiresandtorquelugnutsto88to
115N-m(65to85ft-lb).
9.Insertarubbermountontoeachcabmountattherear
mountinglocations(Figure23).
15

Figure23
1.Cabmount2.Rubbermount
10.Lowerthecabintopositionbyslowlyandevenly
looseningthejackingboltsoneachendofthejacking
tube(Figure24).
Figure24
1.Jackingbolts2.Cabjacktube
11.Attherearmountingpoints,securethecabtothe
machinewithabolt(1/2x3inches),steelwasher(1/2
x2–1/2inches),rubberwasher(1/2x2–1/2inches)
andnut(1/2inch)(Figure25).Tightenallfourcab
mountboltsuntiltherubbermountsarecompressed
toathicknessof2.2cm(7/8inch).
Figure25
1.Rubbermount2.2.2cm(0.875inch)
12.Tightentheboltsandnutssecuringtherearcabmounts
totheROPSposts(Figure26).Adjusttheoorjackif
theboltsarebindinganddifculttoremove.
Figure26
1.Cabmount3.Bolts&nuts
2.ROPSpost4.ROPSpost
13.Loosenthejackingboltsandremovethecabjacktube
fromthecutoutsinthecaboor(Figure27).
16

Figure27
1.Jackingbolts2.Cabjacktube
14.Connectthehydraulicpressurehosetothevalvehard
lineandthetankhosetothevalve(Figure28).Retain
thehoseplugsforthesummerchangeover.
Note:Makesurethehosesarenotekinkedorare
rubbingagainstanymovingparts.
Note:Adjusttheangleofthettingstoaccommodate
theroutingofthehoses.
G009488
1
2
Figure28
1.Pressurehose2.Tankhose
15.Raisetherearofthemachineuntil2jackstandscanbe
positionedunderthereartubeataheightthatsupports
thereartires2.5to7.5cm(1to3inches)offofthe
ground.
16.Lowertheoorjacksotherearframerestsonthejack
stands.Positiontheoorjackunderthecenterofthe
frontliftarmpivottube.
17.Removetheatwasher(1/2inch)andnut(1/2inch)
installedonthestudonthebogiepivot(Figure29).
Figure29
1.Washer&nutonthebogiepivotstud
18.Raisetheoorjackuntilthefronttiresareoffofthe
groundhighenoughtoinstallthetrackbeneaththem
andsupporttheframewithjackstands.
19.Removethefrontandcentertiresfromthewinter
assembly(Figure30).
Figure30
1.Fronttire
20.Carefullyliftthetracksovertherearwheelandfront
hubs.Thedirectionofthetrackrotationisprintedon
thetrack.TheVdesignintherubbertrackmustpoint
forward.
CAUTION
Thetrackguideshavemanypinchpoints.
Carefullygrasptherubbertrackontheouter
edgesoutboardofthesteelguideswhen
movingthetrack.
21.Adjusttheoorjacktoasuitableheighttoinstallthe
fronttire.Withahelper,liftthefrontofthetrack
enoughtocarefullyinstallthefronttires(Figure31).
17

Figure31
22.Adjusttheoorjacktoasuitableheighttoinstallthe
centertire.Liftthecenterofthetrackenoughtoinstall
thecentertire.Torquethelugnutsto88to115N-m
(65to85ft-lb).
Figure32
23.Lowertheoorjackuntilthefrontwheelssupportthe
frame.Installtheatwashers(1/2inch)andlocknuts
onthebogiepivotstud(Figure29)andtorqueto102
N-m(75ft-lb).
Note:Youmayneedtomovetheoorjacktotherear
bumpertoraisetherearofthemachinehighenoughto
installtheatwasherandlocknut.
24.Installthesideaccesscoverswiththescrewspreviously
removed(Figure33).
Figure33
1.Accesscovers
25.Installthewinterframeoorplatecovertotheoor
withthescrewspreviouslyremoved(Figure34).
Figure34
1.Floorplatecover2.Mountingscrews
26.Connectthecabpressureandreturnhosestothequick
couplersontherearframemount(Figure35).
18

Figure35
1.Pressurehose2.Returnhose
27.Removethecapandplugthecabwireharness
connectorintotheharnessontherearframemount
(Figure36).
Figure36
1.Cabwireharness
connector
2.Harnessconnectoronthe
rearframemount
28.Startthemachine.Runtheliftarmupanddownand
checkforhydraulicleaks.Checktheantifreezelevel
andreplenishasrequired.
ProductOverview
Controls
Becomefamiliarwithallthecontrolsbeforeyoustartthe
engineandoperatethemachine(Figure37).
Figure37
TractorControlPanel
1.Ignitionswitch5.Oilpressurewarninglight
2.Enginecoolant
temperaturewarning
light
6.Chargeindicatorlight
3.Glowpluglight7.Throttlelever
4.Powertakeoff(PTO)
Switch
8.Hourmeter
MotionControlLevers
Themotioncontrolleverscontroltheforwardandrearward
motionsaswellastheturningofthemachine.
ParkingBrakeLever
Whenevertheengineisshutoff,engagetheparkingbraketo
preventaccidentalmovementofthemachine.Toengagethe
parkingbrake,pulltheparkingbrakeleverrearwardandup
(Figure38).Toreleasetheparkingbrake,pushtheparking
brakeleverforwardanddown.
19

Figure38
1.Parkingbrakelever
CAUTION
Donotparkthemachineonaslope.
IgnitionSwitch
Theignitionswitchhasthreepositions:Off,On/Preheat,
andStart.
ThrottleLever
Thethrottlelevercontrolsthespeedoftheengine.Moving
thethrottleleverforwardtowardtheFastpositionincreases
theenginespeed.MovingitrearwardtowardtheSlow
positiondecreasestheenginespeed.Thethrottle,in
conjunctionwithmotioncontrollevers,controlsground
speedofthemachine.Alwaysrunthemachinewiththe
throttleintheFastpositionwhenusingattachments.
PowerTakeOff(PTO)Switch
Thepowertakeoff(PTO)switchstartsandstopspowered
attachments.
HourMeter
Thehourmeterrecordsthenumberofhourstheengine
hasoperated.ItoperateswhenthekeyswitchisintheRun
position.Usethesetimesforschedulingregularmaintenance.
GlowPlugLight(OrangeLight)
Theglowplugindicatorlightturnsonwhentheignition
switchisturnedtotheOnposition.Itremainslitfor6
seconds.Whenthelightturnsoff,theengineisreadytobe
started.
EngineCoolantTemperatureWarning
Light
Thislightglowsandthepoweredattachmentswillstopif
theenginecoolanttemperatureishigh.Buttheenginewill
continuetorun.Ifthemachineisnotstoppedandthe
coolanttemperaturerisesanother20°F,theenginewillstop.
Important:Iftheattachmentshutsdownandthe
temperaturewarninglightison,pushPTOknobdown,
drivetoasafeatarea,movethethrottlelevertothe
Slowposition,movethemotioncontrolleversintothe
neutrallockedposition,andengagetheparkingbrake.
Allowtheenginetoidleforseveralminuteswhileitcools
toasafelevel.Stoptheengineandcheckthecooling
system;refertoCheckingtheCoolingSysteminCooling
SystemMaintenance.
ChargeIndicator
Illuminateswhenthesystemchargingcircuitmalfunctions.
OilPressureWarningLight
Theoilpressurewarninglightglowswhentheoilpressurein
theenginedropsbelowasafelevel.Iflowoilpressureever
occurs,stoptheengineanddeterminethecause.Repairthe
damagebeforestartingtheengineagain.
FuelGauge
Thefuelgauge(Figure39)indicatesthequantityoffuel
remaininginthefueltanks.
Figure39
1.Fuelgauge
20