Toro CT2120 30655 User manual

FormNo.3365-917RevB
CT2120CompactTriple
2-WheelDriveTurfMower
CT2140CompactTriple4-Wheel
DriveTurfMower
ModelNo.30655—SerialNo.310000001andUp
ModelNo.30656—SerialNo.310000001andUp
g014494
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
Introduction
Thismachineisaride-on,cutterhead-bladelawnmower
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forcuttinggrassonparks,sportselds,caravanparks,
cemeteriesandcommercialgrounds.Itisnotdesigned
forcuttingbrushorforagriculturaluse.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyforproductand
accessoryinformation,helpndingadealer,orto
registeryourproductatToroCommercialProducts
ServiceDepartmentSpellbrook,BishopsStortford,
CM234BU,England,[phone],Email:
[e-mail].
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Themodel
andserialnumbersareonaplatemountedontheleft
sideoftheframeunderthefootrest.Writethenumbers
inthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure1),
whichsignalsahazardthatmaycauseseriousinjury
ordeathifyoudonotfollowtherecommended
precautions.
Figure1
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ToroRidingMowerSafety....................................6
SoundPowerLevel...............................................7
SoundPressureLevel...........................................7
VibrationLevel....................................................7
SafetyandInstructionalDecals.............................7
Setup.........................................................................11
1CheckingtheTyrePressure..............................11
2ReadingtheManual.........................................11
ProductOverview......................................................12
Controls.............................................................12
Specications.....................................................18
Attachments/Accessories...................................18
Operation...................................................................19
CheckingtheEngineOilLevel............................19
CheckingtheCoolingSystem..............................20
AddingFuel.......................................................20
CheckingtheHydraulicFluid..............................21
ChecktheTorqueoftheWheelNuts...................22
OperatorPlatformLatchingMechanism.............22
OperatorPresenceControl.................................22
StartingandStoppingtheEngine........................23
CheckingtheCylindertoBedknife
Contact..........................................................24
CutterheadsGeneralInformation.......................24
MK3Fixedcutterhead8inch(20cm)..................25
MK3FloatingCutterhead8inch(20
cm).................................................................26
CentreCutterheadHeightofCutCorrection
Adjustment....................................................27
CutterheadPositionControl...............................27
AdjustingtheCutterheadAutoLimited
Lift.................................................................27
EngagingtheCutterheadDrive...........................28
ClearingtheCuttingCylinders............................28
UsingWeightTransfer/Traction
Assistance......................................................28
FoldingtheR.O.P .S.............................................29
JackingPoints.....................................................29
OperatingTips...................................................30
Maintenance...............................................................31
RecommendedMaintenanceSchedule(s)................31
DailyMaintenanceChecklist...............................32
Pre-Maintenance...............................................33
ServiceIntervalChart.........................................33
Lubrication.............................................................34
GreasingtheBearings,Bushingsand
Pivots.............................................................34
EngineMaintenance...............................................35
ChecktheEngineOverheatWarning
System............................................................35
ServicingtheAirCleaner....................................35
ServicingtheEngineOilandFilter......................36
FuelSystemMaintenance.......................................37
DrainingtheFuelTank.......................................37
CheckingtheFuelLinesandConnections...........37
BleedingtheFuelSystem....................................37
ElectricalSystemMaintenance................................38
CheckElectricalSystem......................................38
CheckBatteryCondition....................................38
InspectTransmissionControlCableand
OperatingMechanism....................................38
ServicingtheBattery...........................................38
DriveSystemMaintenance.....................................39
ChangingtheTransmissionOilFilter..................39
ChangingtheHydraulicReturnFilter..................39
CheckRearWheelAlignment.............................40
CoolingSystemMaintenance..................................41
RemovingDebrisfromtheCooling
System............................................................41
BrakeMaintenance.................................................42
TowingtheMower.............................................42
BeltMaintenance....................................................43
TensioningtheAlternatorBelt............................43
ControlsSystemMaintenance.................................44
CheckForward/ReverseTravelPedal
Action............................................................44
OperatorPresenceSeatSwitch...........................44
CutterDriveInterlockSwitch.............................44
ParkingBrakeInterlockSwitch...........................44
TransmissionNeutralInterlockSwitch................44
HydraulicSystemMaintenance...............................45
ServicetheHydraulicSystem..............................45
ChecktheHydraulicOilOverheatWarning
System............................................................45
CheckingtheHydraulicLinesandHoses.............46
CutterheadsSystemMaintenance............................46
CutterheadsMaintenance...................................46
CutterheadCylindertoBottomBlade
Adjustment....................................................47
CutterheadsBackLapping..................................48
CutterheadsGrinding.........................................49
CutterheadsBottomBladeReplacement.............49
RaisingTheMowerOffTheGround..................49
WasteDisposal...................................................50
Storage.......................................................................50
PreparingtheTractionUnit................................50
PreparingtheEngine..........................................50
Troubleshooting.........................................................51
Schematics.................................................................55
3

Safety
ThismachinemeetsorexceedsstandardEN
836:1997specicationsineffectattimeof
production.
Improperuseormaintenancebytheoperator
orownercanresultininjury.Toreducethe
potentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothesafety
alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromthestandardEN
836:1997.
Training
•Readtheoperator'smanualandothertraining
materialcarefully.Befamiliarwiththecontrols,
safetysigns,andtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpets
arenearby.
•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstruction
shouldemphasize:
–theneedforcareandconcentrationwhen
workingwithride-onmachines;
–controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,
otherpeople,orproperty.
Preparation
•Whilemowing,alwayswearsubstantialfootwear,
longtrousers,hardhat,safetyglasses,andear
protection.Longhair,looseclothing,orjewelrymay
gettangledinmovingparts.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.
•Warning—Fuelishighlyammable.Takethe
followingprecautions:
–Storefuelincontainersspecicallydesignedfor
thispurpose.
–Refueloutdoorsonlyanddonotsmokewhile
refuelling.
–Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.
–Iffuelisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
–Replaceallfueltanksandcontainercapssecurely.
•Replacefaultysilencers/mufers.
•Onlyuseaccessoriesandattachmentsapprovedby
themanufacturer.
•Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladeboltsandcutterassemblyarenotworn
ordamaged.Replacewornordamagedbladesand
boltsinsetstopreservebalance.
•AlwaysmakesurethatthefoldingR.O.P .Sissecured
initsverticaloperatingpositionbeforeuse.
•Onmulti-bladedmachines,takecareasrotatingone
bladecancauseotherbladestorotate.
•Checkthattheoperator'spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,engagethe
parkingbrake,disengagethecutterheaddrivesystem
andensurethattheforward/reversespeedcontrols
areintheneutralposition.
•Donotuseonaslopeofmorethan16degrees.Care
shouldbetakenwhenusingthemoweronanyslope
4

wheregroundconditionsaresuchthattheremaybe
ariskofthemowerrollingover.Therequirements
of89/355/EEC,asamendedby95/63/EEC
‘ProvisionandUseofWorkEquipmentDirective’
shouldbeconsidered.
•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.To
guardagainstoverturning:
–donotstoporstartsuddenlywhengoingupor
downhill;
–machinespeedsshouldbekeptlowonslopes
andduringtightturns;
–stayalertforhumpsandhollowsandother
hiddenhazards;
–Donotturnsharply.Usecarewhenreversing.
•Stayalertforholesintheterrainandotherhidden
hazards.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesrotatingbeforecrossingsurfaces
otherthangrass.
•Whenusinganyattachments,neverdirectdischarge
ofmaterialtowardbystandersnorallowanyonenear
themachinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
Besureallinterlocksareattached,adjustedproperly,
andfunctioningproperly.
•Donotchangetheenginegovernorsettingsor
over-speedtheengine.Operatingtheengineat
excessivespeedmayincreasethehazardofpersonal
injury.
•Beforeleavingtheoperator'sposition:
–stoponlevelground;
–disengagethedrivetothecutterheads;
–liftcutterheadstothetransportpositionand
securelylockthesafetylatchesoralternatively
lowercutterheadstotheground;
–Ensurethetransmissionisinneutralandengage
theparkingbrake;
–stoptheengineandremovethekey.
•Whentransportingthemower:
–disengagethedrivetothecutterheads;
–raisethecutterheadstothetransportposition;
–engagethetransportlatchesandsafetylocking
rings.
–stoptheengineandremovethekey.
•Whendrivingthemowerbetweenworksitesitis
importanttoensurethatthecutterheadscannotbe
inadvertentlyloweredandstarted:
–disengagethedrivetothecutterheads;
–raisethecutterheadstothetransportposition;
–engagethetransportlatchesandsafetylocking
rings.
•Stoptheengineanddisengagedrivetothe
cutterheads:
–beforerefuelling;
–beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator's
position.
–beforeclearingblockages;
–beforechecking,cleaningorworkingonthe
mower;
–afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfordamage
andmakerepairsbeforerestartingandoperating
theequipment.
•Reducethethrottlesettingduringenginerun-out
and,iftheengineisprovidedwithashut-offvalve,
turnthefueloffattheconclusionofmowing.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.
•AlwaysweartheseatbeltwhenthefoldingR.O.P .S
isinitsverticaloperatingposition.
•NeverweartheseatbeltwhenthefoldingR.O.P .Sis
NOTinitsverticaloperatingposition.
•Slowdownandusecautionwhenmaking
turnsandcrossingroadsandsidewalks.Stop
cylinders/cutterheadsifnotmowing.
•Donotoperatethemowerundertheinuenceof
alcoholordrugs.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
5

•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen
ameorspark.
•Allowtheenginetocoolbeforestoringinany
enclosure.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuel
storageareafreeofgrass,leaves,orexcessivegrease.
•Keepallpartsingoodworkingconditionandall
hardwareandhydraulicttingstightened.Replaceall
wornordamagedpartsanddecals.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Becarefulduringadjustmentofthemachineto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthemachine.
•Onmulti-cylinder/multi-cutterheadmachines,take
careasrotatingonecylinder/cutterheadcancause
othercylinders/cutterheadstorotate.
•Disengagedrives,lowerthecuttingunits,setparking
brake,stopengineandremovekeyfromignition.
Waitforallmovementtostopbeforeadjusting,
cleaningorrepairing.
•Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelppreventres.
Cleanupoilorfuelspillage.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectbatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthe
positivelast.Reconnectpositiverstandnegative
last.
•Usecarewhencheckingthecylinders/cutterheads.
Wearglovesandusecautionwhenservicingthem.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugchargerbefore
connectingordisconnectingfrombattery.Wear
protectiveclothinganduseinsulatedtools.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecicto
Toroproductsorothersafetyinformationthatyoumust
knowthatisnotincludedinthesafetystandards.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintended
usecouldprovedangeroustouserandbystanders.
WARNING
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.
Donotrunengineindoorsorinanenclosedarea.
•Knowhowtostoptheenginequickly.
•Donotoperatethemachinewhilewearingtennis
shoesorsneakers.
•Wearingsafetyshoesisadvisableandrequiredby
somelocalordinancesandinsuranceregulations.
•Handlefuelcarefully.Wipeupanyspills.
•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.
•Beforestartingtheengine,sitontheseat.
•Usingthemachinedemandsattention.Toprevent
lossofcontrol:
–Donotdriveclosetosandtraps,ditches,creeks,
orotherhazards.
–Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
–Whennearorcrossingroads,alwaysyieldthe
right-of-way.
–Applytheservicebrakeswhengoingdownhillto
keepforwardspeedslowandtomaintaincontrol
ofthemachine.
•Raisethecuttingunitswhendrivingfromonework
areatoanother.
•Donottouchtheengine,silencer/mufer,or
exhaustpipewhiletheengineisrunningorsoon
afterithasstoppedbecausetheseareascouldbehot
enoughtocauseburns.
•Iftheenginestallsorlosesheadwayandcannotmake
ittothetopofaslope,donotturnthemachine
around.Alwaysbackslowly,straightdowntheslope.
•Whenapersonorpetappearsunexpectedlyin
ornearthemowingarea,stopmowing.Careless
operation,combinedwithterrainangles,ricochets,
orimproperlypositionedguardscanleadtothrown
6

objectinjuries.Donotresumemowinguntilthe
areaiscleared.
MaintenanceandStorage
•Makesureallhydrauliclineconnectorsaretightand
allhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunder
highpressure.Usepaperorcardboard,notyour
hands,tosearchforleaks.Hydraulicuidescaping
underpressurecanhavesufcientforcetopenetrate
theskinandcauseseriousinjury.Seekimmediate
medicalattentionifuidisinjectedintoskin.
•Beforedisconnectingorperforminganyworkon
thehydraulicsystem,allpressureinthesystemmust
berelievedbystoppingtheengineandloweringthe
cuttingunitsandattachmentstotheground.
•Checkallfuellinesfortightnessandwearona
regularbasis.Tightenorrepairthemasneeded.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andanypartsofthebodyawayfromthecutting
units,attachments,andanymovingparts.Keep
everyoneaway.
•Toensuresafetyandaccuracy,haveanAuthorized
ToroDistributorcheckthemaximumenginespeed
withatachometer.Maximumgovernedenginespeed
shouldbe3000RPM.
•Ifmajorrepairsareeverneededorifassistanceis
desired,contactanAuthorizedToroDistributor.
•UseonlyToro-approvedattachmentsand
replacementparts.Thewarrantymaybevoidedif
usedwithunapprovedattachments.
SoundPowerLevel
Thisunithasaguaranteedsoundpowerlevelof105
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’s
earof84dBA,whichincludesanUncertaintyValue(K)
of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=2m/s2
Measuredvibrationlevelforlefthand=2m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.
WholeBody
Measuredvibrationlevel=0.7m/s2
UncertaintyValue(K)=0.1m/s2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
70-13-072
1.Jackingpoint
70-13-077
1.Warning—stoptheengineandremovetheignitionkey
beforereleasingoroperatingsafetylatches.
7

950832
1.Tyrepressure
950889
1.Warning—hotsurfaces.
111-0773
1.Warning—crushingofngers,forceappliedfromside.
111-0936
1.Tippinghazard—slowmachinebeforeturning.
2.Tippinghazard—operateonslopeslessthan16degrees,
donotoperateonslopesgreaterthan16degrees.
3.Tippinghazard—alwaysweartheseatbeltwhenarollover
protectionsystem(ROPS)isinuse,donotwearaseatbelt
whentheROPSbarislowered.
4.Warning—readtheOperator'sManual,removetheignition
keybeforeperforminganymaintenance.
5.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
111-3277
1.Horn5.Fast
2.Cutters—lower6.Enginespeed
3.Cutters—hold7.Slow
4.Cutters—raise
111-3344
1.Ignitionswitch
8

111-3562
1.Presspedaltoadjuststeeringwheeltilt.
111-3566
1.Falling,crushinghazard—ensureplatformlatchinengaged
beforeoperating.
111-3567
1.Pedaloperation
111-3901
1.Transmissionoil—readtheOperator'sManualformore
information.
111-3902
1.Warning—cuttinghazardofhand,fan.
2.Hotsurfaces—readtheOperator'sManualformore
information.
9

111-3569
1.24hourserviceinterval6.Checkhydraulicoillevel11.Checkcutterheadsetting16.Lubricationpointsfor24
hourinterval
2.50hourserviceinterval7.Checkfuellevel12.Checkenginecoolantlevel17.Lubricationpointsfor50
hourinterval
3.Checkthetyrepressure8.Checkengineoillevel13.Checkcleanlinessof
radiator
4.Checkallnutsandboltsfor
propertightness
9.Checkoperationofseat
switch
14.Cleanandinspectthe
machine
5.Checkallhoseforleaks10.Checkairlterelement15.Checkwheelnuttightness
usingatorquewrench,
Frontwheels200N-m,
Rearwheels54N–m
10

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Checkthetyrepressure.
Operator'sManual1
EngineOperator'sManual1
PartsCatalog1
2CEcerticate1
ReadtheOperator'sManualbefore
operatingthemachine.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
CheckingtheTyrePressure
Partsneededforthisprocedure:
Procedure
Correctairpressureinthefrontandreartyres.Seethe
chartbelowforthecorrectpressure.
Important:Maintaincorrecttyrepressuresinall
tyrestoensurecorrectcontactwiththeturf.
TyresTyreTypeRecommendedTyrePressures
Turf
Conditions
Road
Conditions
Max
Pressure
FrontAxle23x10.5-
12BKTturf
pattern
0.7bar(10
psi)
1.4bar(20
psi)
1.7bar(25
psi)
RearAxle18x9.5-8
6BKTturf
pattern
0.7bar(10
psi)
1.4bar(20
psi)
1.7bar(25
psi)
2
ReadingtheManual
Partsneededforthisprocedure:
1Operator'sManual
1EngineOperator'sManual
1PartsCatalog
1CEcerticate
Procedure
•ReadtheOperator'sManual.
•Storealldocumentationinasafeplaceforfutureuse.
•Fillouttheregistrationcard.
11

ProductOverview
g014594
1
2 3 4 5
6
Figure2
1.Frontcuttingunits4.Operator'sseat
2.Controlarm5.Enginehood
3.Steeringwheel6.Rearcuttingunit
Controls
ControlPanelComponents
6
13 16 14 17 8
G014418
18
10
5
19 1
2
9
7
3
4
15
12
11
Figure3
1.Parkingbrakeswitch11.Hornbutton
2.Lightingswitch(supplied
withlightingkit)
12.Auxiliary12voltsocket
(suppliedwitha12Vkit)
3.Warningbeaconswitch
(suppliedwithbeaconkit)
13.Oilpressureindicator
4.Hazardwarningswitch
(suppliedwithlightingkit)
14.Transmissiontemperature
indicator
5.Cutterheadsposition
controls
15.Hourmeter
6.Throttlecontrollever16.Batterywarningindicator
7.Ignitionkey17.Enginetemperature
warningindicator
8.Cutterheadsdriveswitch18.Glowplugindicator
9.Limitedliftinreverse
switch
19.Transmissionneutral
indicator
10.Directionindicatorswitch
(suppliedwithlightingkit)
12

g014419
1
Figure4
1.Weighttransfercontrol
g014420
1 2
Figure5
1.Reversetravelpedal2.Forwardtravelpedal
BrakingSystem
ParkingBrake
Movetheparkingbrakeswitchtoitsforwardpositionby
depressingthesmallerlockingbuttonandmovingthe
switchforwardtoengagetheparkingbrake(Figure6).
Note:Donotoperatethemowerwiththeparking
brakeengagedanddonotengagetheparkingbrake
whilethemowerismoving.
Thislightilluminateswhentheparkingbrakeisengaged
andtheignitionkeyisturnedtopositionI.
WARNING
Theparkingbrakeoperatesonthefrontwheels
only.Donotparkthemoweronaslope.
G014421
1
P
Figure6
1.Parkingbrake
ServiceBrake
Servicebrakingisachievedbythehydraulictransmission
system.Whentheforwardorreversetravelpedalsare
releasedortheenginespeedreduced,servicebraking
becomeseffectiveandtravelspeedisautomatically
reduced.Toincreasethebrakingeffect,pushthe
transmissionpedalintotheneutralposition.Service
brakingiseffectiveonthefrontwheelsonly.
WARNING
Theservicebrakingsystemwillnotholdthemower
atastandstill.ALWAYSensuretheparkingbrakeis
engagedtoparkthemoweratastandstill.
EmergencyBrake
Intheeventofservicebrakefailure,turntheignitionoff
tobringthemowertoastandstill.
WARNING
Takecarewhenusingtheemergencybraking.
Remainseatedandholdontothesteeringwheel
topreventejectionfromthemowercausedbythe
frontwheelbrakesbeingappliedsuddenlywhen
travelling.
ThrottleControl
Operatethethrottlecontrolinaforwarddirectionto
increasetheenginespeed.Operatethethrottlecontrol
inarearwarddirectiontoreduceenginespeed(Figure7).
Note:Theenginespeeddictatesthespeedoftheother
functions,i.e.travel,cuttingcylinderrotationspeedand
cutterheadliftspeed.
13

G014547
1
Figure7
Travel
Forwardtravel:Depresstheforwardtravelpedalto
increaseforwardtravelspeed.Releasethepedalto
reducespeed(Figure8).
Reversetravel:Depressthereversetravelpedalto
increasereversetravelspeed.Releasethepedaltoreduce
speed(Figure8).
Stop(Neutral):Releasetheforwardorreversetravel
pedal.
g014420
1 2
Figure8
1.Reversetravelpedal2.Forwardtravelpedal
TransportLatches
Alwaysraisethecutterheadstothetransportposition
andsecurewiththetransportlatchesandsafetylocks
whentravellingbetweenworkareas(Figure9).
G014548
Figure9
CutterheadDriveSwitch
AlwaysputthecutterheaddriveswitchintheOff
positionwhentravellingbetweenworkareas.
AdjustableSteeringColumn
WARNING
Neveroperatethemowerwithoutrstcheckingthat
thesteeringcolumnadjustermechanismisingood
workingorderandthat,onceadjustedandlocked,
thesteeringwheelremainssecurelyinposition.
Adjustmentofthesteeringwheelandsteeringcolumn
shouldonlybecarriedoutwhenthemowerisata
standstillwiththeparkingbrakeengaged.
1.Totiltthesteeringwheel,pressthefootpedaldown.
2.Positionthesteeringtowertothemostcomfortable
positionandreleasethepedal(Figure10).
14

G014549
Figure10
OperatorSeat
WARNING
Neveroperatethemowerwithoutrstchecking
thattheoperatorseatmechanismsareingood
workingorderandthat,onceadjustedandlocked,
theseatremainssecurelyinposition.
Adjustmentoftheseatmechanismsshouldonlybe
carriedoutwhenthemowerisatastandstillwith
theparkingbrakeengaged.
Fore/AftAdjustment:Theseatadjustingleverallows
youtoadjusttheseatforeandaft(Figure11).
Operatorweightadjustment:Rotatehandle
clockwiseasshowntoincreasesuspensionstiffnessand
counter-clockwisetodecrease(Figure11).
1
G014550
CW CCW
2
Figure11
1.Seatadjustmentlever2.Operatorweighthandle
15

WarningSystems
EngineCoolantOverheatingWarning
Light
Theenginecoolantwarninglightilluminates,thehornis
actuatedandthecuttersstop(Figure12).
1
G014551
Figure12
1.Enginecoolantoverheatingwarninglight
HydraulicOilOverheatingWarning
Light
Thehydraulicoilwarninglightilluminateswhen
overheatingoccursandthehornisactuatedwhenthe
hydraulicoilinthereservoirexceeds95degreesC(203
degreesF)(Figure13).
1
G014552
Figure13
1.Hydraulicoiloverheatingwarninglight
LowBatteryChargeWarningLight
Thebatterychargewarninglightilluminateswhenlow
batterychargeoccurs(Figure14).
1
G014553
Figure14
1.Lowbatterychargewarninglight
LowEngineOilPressureWarningLight
Theengineoilpressurewarninglightilluminateswhen
theoilpressureistoolow(Figure15).
1
G014554
Figure15
1.Lowengineoilpressurewarninglight
DisengagementofCuttingCylinders
Thecuttingcylinderswilldisengagewhentheoperating
temperaturereaches115degreesC.
AudibleWarningHorn
Depressthehornbuttontoprovideanaudiblewarning
(Figure16).
Important:Thehornisautomaticallyactuated
whenanenginecoolantorhydraulicoiloverheat
conditionoccurs.STOPtheengineimmediately
andxthemachinebeforerestarting.
1
G014555
Figure16
1.Horn
16

IgnitionKey
0=Engineoff.
I=Enginerun/Auxiliaryon.
II=Enginepre-heat.
III=Enginestart.
WARNING
Alwaysremovetheignitionkeywhenthemoweris
notinuse.
Important:Alwaysinstalltheprotectivecapwhen
theignitionkeyisremovedtopreventingressof
dirtandmoistureanddamagingthemechanism.
G014556
1
I
II
III
Figure17
1.Ignitionswitch
EnginePre-HeatIndicatorLight
TurntheignitionkeytopositionII.Theenginepreheat
indicatorlightwillilluminateandheattheglowplugs
(Figure18).
Important:Attemptingtostartacoldengine
beforethepre-heatisusedcancauseunnecessary
weartothebattery.
1
G014557
Figure18
1.Enginepre-heatindicatorlight
FuelGauge
Thefuelgaugeshowstheamountoffuelinthetank
(Figure19).
G014558
FUEL
EF
Figure19
HourMeter
Thehourmetershowsthetotalhoursthatthemachine
hasbeenoperated(Figure20).
1
G014559
000.0
Figure20
1.Hourmeter
TransmissionNeutralIndicatorLight
Thislightilluminateswhenthetravelcontrolpedalis
intheneutralpositionandtheignitionkeyisturnedto
positionI(Figure21).
Note:Theparkingbrakemustbeengagedforthe
transmissionneutralindicatorlighttoilluminate.
G0014560
1
Figure21
1.Transmissionneutralindicatorlight
17

CutterheadDriveSwitchIndicatorLight
Thislightilluminateswhenthecutterheaddriveswitch
isintheforward/reversepositionandtheignitionkeyis
turnedtopositionI(Figure22).
1
G0014561
Figure22
1.CutterheadDriveSwitchIndicatorLight
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
SpecicationCT2120CT2140
TransportWidth1309mm(51inches)1309mm(51inches)
Widthofcut2120mm(83.5inches)2120mm(83.5inches)
Length2860mm(112.6inches)2860mm(112.6inches)
Height1681mm(66.2inches)withR.O.P .S.folded
2290mm(90.15inches)withR.O.P .S.inits
verticaloperatingposition
1681mm(66.2inches)withR.O.P .S.folded
2290mm(90.15inches)withR.O.P .S.in
itsverticaloperatingposition
Weight1,150kg(2,536lb)1,200kg(2,645lb)
EngineKubota19.4kw(26hp)at3000rpmDIN70020Kubota19.4kw(26hp)at3000rpmDIN70020
Fueltankcapacity45.7litres45.7litres
Transportspeed22km/h(13.7mph)22km/h(13.7mph)
Mowingspeed11km/h(6.85mph)11km/h(6.85mph)
Hydraulicsystemcapacity32l(7.04UKGallons)32l(7.04UKGallons)
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributor.
18

Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
CAUTION
Ifyouleavethekeyintheignitionswitch,someone
couldaccidentlystarttheengineandseriously
injureyouorotherbystanders.
Lowerthecuttingunitstotheground,setthe
parkingbrakeandremovethekeyfromtheignition
switchbeforeservicingormakingadjustmentsto
themachine.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Theengineisshippedwithoilinthecrankcase;
however,theoillevelmustbecheckedbeforeandafter
theengineisrststarted.
Crankcasecapacityisapproximately5.1l(172.5ounces)
withthelter.
Usehigh-qualityengineoilthatmeetsthefollowing
specications:
•APIClassicationLevelRequired:CH-4,CI-4or
higher
•Preferredoil:SAE15W-40(above0degreesF)
•Alternateoil:SAE10W-30or5W-30(all
temperatures)
ToroPremiumEngineoilisavailablefromyour
distributorineither15W-40or10W-30viscosity.
Note:Thebesttimetochecktheengineoiliswhen
theengineiscoolbeforeithasbeenstartedforthe
day.Ifithasalreadybeenrun,allowtheoiltodrain
backdowntothesumpforatleast10minutesbefore
checking.Iftheoillevelisatorbelowtheaddmark
onthedipstick,addoiltobringtheoilleveltothefull
mark.DONOTOVERFILL.Iftheoillevelisbetween
thefullandaddmarks,nooiladditionisrequired.
1.Parkthemachineonalevelsurface,stoptheengine,
settheparkingbrakeandremovethekeyfromthe
ignitionswitch.
2.Openthehood.
3.Removethedipstick,wipeitclean,andinstallit
(Figure23).
Figure23
1.Dipstick
4.Removedipstickandcheckoillevelondipstick.
TheoillevelshouldbeuptotheFullmark.
5.IftheoillevelisbelowtheFullmark,removethe
llcap(Figure24)andaddoiluntillevelreachesthe
Fullmarkondipstick.Donotoverll.
Figure24
1.Oilllcap
6.Installtheoilllcapandclosethehood.
19

CheckingtheCoolingSystem
ServiceInterval:Beforeeachuseordaily
CAUTION
Iftheenginehasbeenrunning,thepressurized,
hotcoolantcanescapeandcauseburns.
•Allowtheenginetocooldownbeforeopening
theradiatorcap.
•Donotopentheradiatorcapwhentheengine
isrunning.
•Usearagwhenopeningtheradiatorcap,and
openthecapslowlytoallowsteamtoescape.
Thecoolingsystemislledwitha50/50solutionof
waterandpermanentethyleneglycolantifreeze.
1.Cleandebrisoffofthescreen,oilcooler,andfront
oftheradiatordailyandmoreoftenifconditions
areextremelydustyanddirty.Refertothesection
onRemovingDebrisfromtheCoolingSystemin
Maintenance.
2.Removethecapfromtheradiator.
3.Thecoolantlevelneedstobe30mm-40mm
(1.2-1.6inches)belowthetopofthellerneck.
G014564
30 - 40mm
Figure25
AddingFuel
ServiceInterval:Beforeeachuseordaily
Every500hours
Useonlyclean,freshdieselfuelwithlow(<500ppm)
orultralow(<15ppm)sulfurcontent.Theminimum
cetaneratingshouldbe40.Purchasefuelinquantities
thatcanbeusedwithin180daystoensurefuel
freshness.
Fueltankcapacity:42l(11gallons)
Usesummergradedieselfuel(No.2-D)attemperatures
above-7°C(20°F)andwintergrade(No.1-Dor
No.1-D/2-Dblend)belowthattemperature.Useof
wintergradefuelatlowertemperaturesprovideslower
ashpointandcoldowcharacteristicswhichwillease
startingandreducefuellterplugging.
Useofsummergradefuelabove-7°C(20°F)will
contributetowardlongerfuelpumplifeandincreased
powercomparedtowintergradefuel.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditioneropening.
•Keepfuelawayfromeyesandskin.
DANGER
Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuelthat
spills.
•Neverllthefueltankinsideanenclosedtrailer.
•Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuelfumes
maybeignitedbyaspark.
•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.
•Donotoperatewithoutentireexhaustsystem
inplaceandinproperworkingcondition.
20