Toro Greensmaster TriFlex 3400 Series User manual

FormNo.3385-938RevB
Greensmaster®3400TriFlex™
TractionUnit
ModelNo.04520—SerialNo.314004001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3385-938*B

ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Important:Thisengineisnotequippedwith
asparkarrestermufer.Itisaviolationof
CaliforniaPublicResourceCodeSection4442to
useoroperatetheengineonanyforest-covered,
brush-covered,orgrass-coveredland.Other
statesorfederalareasmayhavesimilarlaws.
Introduction
Thismachineisaride-on,reel-bladelawnmower
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesignedfor
cuttinggrassonwell-maintainedlawnsinparks,golf
courses,sportselds,andoncommercialgrounds.It
isnotdesignedforcuttingbrush,mowinggrassand
othergrowthalongsidehighways,orforagricultural
uses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.T oro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g014685
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
ToroMowerSafety..............................................6
SoundPowerLevel............................................8
SoundPressureLevel........................................8
Hand-ArmVibrationLevel..................................8
WholeBodyVibrationLevel...............................8
SafetyandInstructionalDecals..........................8
Setup......................................................................12
1InstallingtheRollBar.....................................13
2InstallingtheSeat..........................................13
3InstallingtheSteeringWheel..........................13
4ActivatingandChargingtheBattery...............14
5InstallingtheOilCooler(optional)...................15
6InstallingtheGrassBasketHooks..................16
7InstallingtheCuttingUnits.............................16
8AddingRearWeight.......................................18
9InstallingtheCEGuardKit.............................18
10InstallingEUDecals.....................................18
ProductOverview...................................................18
Controls...........................................................18
Specications..................................................22
Attachments/Accessories.................................22
Operation................................................................22
ThinkSafetyFirst..............................................22
CheckingtheEngineOil...................................22
FillingtheFuelTank..........................................23
UsingBiodieselFuel.........................................24
CheckingtheCoolingSystem...........................25
CheckingtheHydraulicFluidLevel...................25
DrainingWaterfromtheFuelFilter....................26
CheckingtheTirePressure...............................27
CheckingtheT orqueoftheWheel
Nuts..............................................................27
CheckingtheReel-to-BedknifeContact............27
Breaking-intheMachine...................................27
StartingandStoppingtheMachine...................27
CheckingtheSafetyInterlockSystem...............28
InstallingandRemovingtheCutting
Units..............................................................29
SettingtheReelSpeed.....................................31
MowingwiththeMachine..................................31
TransportingtheMachine.................................32
CleaningandInspectingtheMachine...............32
TowingtheMachine..........................................33
Maintenance...........................................................34
RecommendedMaintenanceSchedule(s)...........34
DailyMaintenanceChecklist.............................35
EngineMaintenance...........................................36
ServicingtheAirCleaner..................................36
ChangingtheEngineOilandFilter....................36
FuelSystemMaintenance...................................37
ServicingtheFuelFilter/Water
Separator......................................................37
InspectingtheFuelLinesand
Connections..................................................38
ElectricalSystemMaintenance...........................38
ServicingtheBattery.........................................38
StoringtheBattery............................................39
LocatingtheFuses...........................................39
DriveSystemMaintenance..................................40
AdjustingtheTransmissionforNeutral..............40
AdjustingtheTransportSpeed..........................40
AdjustingtheMowingSpeed............................40
CoolingSystemMaintenance..............................41
CleaningtheRadiatorScreen...........................41
BrakeMaintenance.............................................42
AdjustingtheBrakes.........................................42
BeltMaintenance................................................42
AdjustingtheAlternatorBelt.............................42
HydraulicSystemMaintenance...........................43
ChangingtheHydraulicOilandFilter................43
CheckingtheHydraulicLinesand
Hoses............................................................43
CuttingUnitMaintenance.....................................44
BacklappingtheReels......................................44
DiagnosticsSystem.............................................45
DiagnosingtheServiceIndicatorLight..............45
Storage...................................................................46
3

Safety
ThismachinemeetsorexceedsCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
B71.4-2012specicationsineffectatthetimeof
productionwhen16.8kg(37lb)ofweightisadded
totherearwheel.
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructions
andalwayspayattentiontothesafetyalertsymbol
(Figure2),whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
SafeOperatingPractices
ThefollowinginstructionsareadaptedfromCEN
standardEN836:1997,ISOstandard5395:1990,and
ANSIB71.4-2012.
Training
•ReadtheOperator’sManualandothertraining
materialcarefully.Befamiliarwiththecontrols,
safetysigns,andtheproperuseoftheequipment.
•Iftheoperatorormechaniccannotreadthe
languageofthismanual,itistheowner’s
responsibilitytoexplainthismaterialtothem.
•Neverallowchildrenorpeopleunfamiliarwith
theseinstructionstouseorservicethemower.
Localregulationsmayrestricttheageofthe
operator.
•Nevermowwhilepeople,especiallychildren,or
petsarenearby.
•Keepinmindthattheoperatororuseris
responsibleforaccidentsorhazardsoccurringto
otherpeopleortheirproperty.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstruction
shouldemphasize:
–theneedforcareandconcentrationwhen
workingwithride-onmachines;
–controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforthe
task;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes.
◊Theowner/usercanpreventandis
responsibleforaccidentsorinjuries
occurringtopeople,ordamagetoproperty.
Preparation
•Whilemowing,alwayswearsubstantialfootwear,
longtrousers,hardhat,safetyglasses,and
hearingprotection.Longhair,looseclothing,or
jewelrymaygettangledinmovingparts.Donot
operatetheequipmentwhenbarefootorwearing
opensandals.
•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.
•Replacefaultysilencers/mufers.
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Checkthatoperator’spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyare
functioningproperly.
Operation
•Donotoperatetheengineinaconnedspace
wheredangerouscarbonmonoxidefumescan
collect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,disengage
allbladeattachmentclutches,shiftintoneutral,
andengagetheparkingbrake.
•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.T o
guardagainstoverturning:
–donotstoporstartsuddenlywhengoingup
ordownhill;
–machinespeedsshouldbekeptlowonslopes
andduringtightturns;
–stayalertforhumpsandhollowsandother
hiddenhazards;
–nevermowacrossthefaceoftheslope,unless
themowerisdesignedforthispurpose.
•Stayalertforholesintheterrainandotherhidden
hazards.
•Watchoutfortrafcwhencrossingornear
roadways.
•Stopthebladesfromrotatingbeforecrossing
surfacesotherthangrass.
4

•Whenusinganyattachments,neverdirect
dischargeofmaterialtowardbystandersnorallow
anyonenearthemachinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesin
place.Besureallinterlocksareattached,adjusted
properly,andfunctioningproperly.
•Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatingtheengineat
excessivespeedmayincreasethehazardof
personalinjury.
•Beforeleavingtheoperator’sposition:
–stoponlevelground;
–disengagethepowertake-offandlowerthe
attachments;
–changeintoneutralandsettheparkingbrake;
–stoptheengineandremovethekey.
•Disengagedrivetoattachmentswhentransporting
ornotinuse.
•Stoptheengineanddisengagedriveto
attachment:
–beforerefuelling;
–beforeremovingthegrasscatcher/catchers;
–beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator’s
position.
–beforeclearingblockages;
–beforechecking,cleaningorworkingonthe
mower;
–afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfor
damageandmakerepairsbeforerestarting
andoperatingtheequipment.
•Reducethethrottlesettingbeforestoppingthe
engineand,iftheengineisprovidedwithafuel
shut-offvalve,turnthefueloffattheconclusion
ofmowing.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
•Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Stopthereels
whennotmowing.
•Donotoperatethemowerundertheinuenceof
alcoholordrugs.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
RolloverProtectionSystem
(ROPS)-UseandMaintenance
•TheROPSisanintegralandeffectivesafety
device.KeepafoldingROPSintheraised
andlockedpositionandusetheseatbeltwhen
operatingthemachine.
•LowerafoldingROPStemporarilyonlywhen
absolutelynecessary.Donotweartheseatbelt
whenfoldeddown.
•Beawarethereisnorolloverprotectionwhena
foldedROPSisinthedownposition.
•Becertainthattheseatbeltcanbereleased
quicklyintheeventofanemergency.
•Checktheareatobemowedandneverfolddown
afoldingROPSinareaswherethereareslopes,
dropoffsorwater.
•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontactthem.
•KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand
keepingallmountingfastenerstight.
•ReplaceadamagedROPS.Donotrepairor
revise.
•DonotremovetheROPS.
•AnyalterationstoaROPSmustbeapprovedby
themanufacturer.
SafeHandlingofFuels
•Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineis
extremelyammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Neverremovefuelcaporaddfuelwiththeengine
running.
•Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlightsuchas
onawaterheateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersonthegroundawayfromyourvehicle
beforelling.
•Removeequipmentfromthetruckortrailerand
refuelitontheground.Ifthisisnotpossible,then
refuelsuchequipmentwithaportablecontainer,
ratherthanfromafueldispensernozzle.
5