Toro Reelmaster 216 User manual

Part No. 92783SL,Rev.B

Service Manual

Reelmaster® 216/216-D

Preface

Thispublication provides the service technician with

information for troubleshooting, testing, and repair of

major systems and components on the Reelmaster 216

and Reelmaster216-D

REFER TO THE REELMASTER216 OR216-D

OPERATOR’S MANUALFOR OPERATING, MAIN-

TENANCE AND ADJUSTMENTINSTRUCTIONS.

Space isprovided at the end of Chapter2 in thispubli-

cation to insert the Operator’s Manuals and Parts

Catalogs for your machine. Replacement Operator’s

Manuals are available bysending complete Model and

Serial Number of traction unit and cutting unit to:

The Toro Company

8111 Lyndale Avenue South

Minneapolis, MN 55420

The ToroCompanyreservestherighttochangeproduct

specifications or this publication without notice.

see

This safety symbolmeans DANGER, WARN-

ING,or CAUTION, PERSONALSAFETY IN-

STRUCTION. When you this symbol,

carefully read the instructions that follow.

Failure to obey the instructions may result in

personal injury.

NOTE: ANOTE will give general information about the

correct operation, maintenance, service, testing or

repair of the machine.

IMPORTANT: The IMPORTANT notice will give im-

portant instructions which must befollowed to

preventdamage to systems or components on the

machine.

Reelmaster 216 Reelmaster216-D

This page is blank.

Table Of Contents

Chapter 1 - Safety

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1

Chapter 2 - Product Records and Manuals

Product Records. . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1

Equivalents and Conversions. . . . . . . . . . . . . . . . 2 - 2

Torque Specifications . . . . . . . . . . . . . . . . . . . . . . 2 - 3

Maintenance Interval Charts. . . . . . . . . . . . . . . . . 2 - 4

Equipment Operational and

Service Historical Report Record

Chapter 3 - Kohler Gas Engine

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2

KOHLER MAGNUM ENGINE SERVICE MANUAL

Chapter 4 - Perkins Diesel Engine

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1

General Information . . . . . . . . . . . . . . . . . . . . . . . 4 - 2

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3

PERKINS 100 SERIES WORKSHOP MANUAL

Chapter 5 - Hydraulic System

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2

General Information . . . . . . . . . . . . . . . . . . . . . . . 5 - 3

Hydraulic Schematics. . . . . . . . . . . . . . . . . . . . . . 5 - 6

Special Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 10

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 13

Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 17

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 24

Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 29

Chapter 6 - Electrical System

Wiring Schematics . . . . . . . . . . . . . . . . . . . . . . . . 6 - 2

Special Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 6

Troubleshooting (Reelmaster 216). . . . . . . . . . . . . . . 6 - 8

Troubleshooting (Reelmaster 216-D) . . . . . . . . . . . . 6 - 14

Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 20

Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 31

Chapter 7 - Wheels, Brakes and Steering

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 2

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 3

Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 6

Chapter 8 - Cutting Unit Drive System

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 2

Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 4

Chapter 9 - Cutting Units

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2

Special Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 3

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 4

Set-up and Adjustments . . . . . . . . . . . . . . . . . . . . 9 - 6

Service and Repairs . . . . . . . . . . . . . . . . . . . . . . 9 - 12

Reelmaster®216/216-D

This page is blank.

Chapter 1

Safety

Table of Contents

SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . 1

Before Operating. . . . . . . . . . . . . . . . . . . . . . . . . 1

While Operating. . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Instructions

The Reelmaster 216/216-D has been tested and veri-

fied for compliance with the B71.4-1984 specifications

of the American National Standards Institute (ANSI) for

riding mowers when equipped with rear ballast (see

Operator’s Manual). Although hazard control and acci-

dentpreventionarepartiallydependentuponthedesign

and configuration of the machine, these factors are also

dependent upon the awareness, concern, and proper

trainingofthepersonnelinvolvedintheoperation,trans-

port maintenance, and storage of the machine. Im-

proper use or maintenance of the machine can result in

injury or death.

While Doing Maintenance, Troubleshooting,

Testing, Adjustments or Repairs . . . . . . . . . . . . . 3

/

Obey the following safety instructions. Read

and understand these instructions before op-

erating the Reelmaster 216 216-D or doing

maintenance, troubleshooting, testing, ad-

justments or repairs. Failure to comply with

the safety instructions may result in personal

injury.

CAUTION

Before Operating

1. Read and understand the Operator’s Manual before

starting, operating, maintaining or repairing the ma-

chine. Become familiar with the controls and know how

to stop the machine and engine quickly. Replacement

Operator’s Manuals are available by sending complete

Model and Serial Number of traction unit and cutting

units to:

The Toro Company

8111 Lyndale Avenue South

Minneapolis, MN 55420

UsetheModelandSerialNumberwhenreferringtoyour

machine. If you havequestions about this Service Infor-

mation, please contact:

The Toro Company

Commercial Service Department

8111 Lyndale Avenue South

Minneapolis, MN 55420

2.Neverallow childrentooperatethemachine or adults

to operate it without proper instruction. Only trained

operators who have read this manual should operate

this machine.

3. Become familiar with the controls and know how to

stop the machine and engine quickly.

4. Never operate the machine while under the influence

of drugs or alcohol.

5. Keep all shields, safety devices and decals in place.

If a shield, safety device or decal is defective or dam-

aged, repair or replace it before operating the machine.

6. Always wear substantial shoes. Do not operate ma-

chine wearing sandals, tennis shoes, sneakers or when

barefoot. Donotwearloose fitting clothingthatcouldget

caught in moving parts and possibly cause personal

injury. Wearing safety glasses,safety shoes, long pants

and a helmet is advisable and required by some local

ordinances and insurance regulations.

Reelmaster® 216/216-D Page 1 - 1 Safety Instructions

7. Make sure interlock switches are adjusted correctly

so engine cannot be started unless traction pedal is in

NEUTRAL and cutting units are DISENGAGED.

8. Remove all debris or other objects that might be

picked up and thrown by the reels or fast moving com-

ponents from other attached implements. Keep all by-

standers away from operating area.

9. Since gasoline and diesel fuel is flammable, handle

it carefully:

A. Use an approved fuel container.

B. Do not remove fuel tank cap while engine is hot

or running.

C. Do not smoke while handling fuel.

D. Fill fuel tank outdoors and only to within an inch

(25 mm) from the top of the tank, not the filler neck.

Do not overfill.

E. Wipe up any spilled fuel.

While Operating

10. Sit on the seat when starting and operating the

machine.

11. Before starting the engine:

A. Engage the parking brake.

B. Make sure traction pedal is in NEUTRAL and

cutting units are DISENGAGED.

C. After engine is started, release parking brake and

keepfootofftractionpedal.Machinemustnotmove.

If movement is evident, the neutral return mecha-

nism is adjusted incorrectly; therefore, shut engine

off and adjust until machine does not move when

traction pedal is released.

12.Seatingcapacityisoneperson.Nevercarrypassen-

gers.

13. Do not run engine in a confined area without ade-

quate ventilation. Exhaust fumes are hazardous and

could possibly be deadly.

14. Check interlock switches daily for proper operation.

If a switch fails, replaceit before operating the machine.

Replace all four interlock switches in wiring system

every two years, regardless if they are working properly

or not..

15. Using the machine demands attention. To prevent

loss of control:

A. Operate only in daylight, or when there is good

artificial light.

B. Drive slowly.

C. Watch for holes or other hidden hazards.

D. Look behind machine before backing up.

E. Do not drive close to a sand trap, ditch, creek or

other hazard.

F. Reduce speed when making sharp turns and

turning on a hillside.

G. Avoid sudden stops and starts.

16. Keep hands, feet and clothing away from moving

parts and reel discharge area. If so equipped, grass

baskets must be in place during operation of reels for

maximum safety.

17. Traverse slopes carefully. Do not start or stop sud-

denly when traveling uphill or downhill.

18. Operator must be skilled and trained in how to drive

onhillsides.Failuretousecautiononslopesorhillsmay

cause loss of control and vehicle to tip or roll, possibly

resulting in personal injury or death.

19. If engine stalls or wheels loose traction and cannot

makeittothetopofaslope,donotturnmachinearound.

Always back slowly straight down the slope.

20.Raisecuttingunitsbeforedrivingfromoneworkarea

to another.

21. DON’T TAKE AN INJURY RISK! When a person or

pet appears unexpectedly in or near the mowing area,

STOP MOWING. Careless operation, combined with

terrain angles, ricochets, or improperly positioned

guardscanleadtothrownobjectinjuries.Donotresume

mowing until area is cleared.

22. Do not touch engine, muffler or exhaust pipe while

engineisrunningorsoonafteritisstopped.Theseareas

could be hot enough to cause burns.

23. If cuttingunit strikes asolid object or vibrates abnor-

mally, stop immediately, turn engine off, set parking

brakeandwaitforallmotiontostop.Inspectfordamage.

Ifreelor bedknifeis damaged,repairorreplaceitbefore

operating.

24. Before getting off of the seat:

A. Move traction pedal to neutral.

B. Set parking brake.

C. Disengage cutting units and wait for reels to stop.

D. Stop engine and remove key from switch.

Safety Instructions Page 1 - 2 Reelmaster® 216/216-D

While Doing Maintenance, Troubleshooting, Testing, Adjustments or Repairs

25. Before servicing or making any adjustments, stop

engine and remove key from switch.

26. Make sure machine is in safe operating condition by

keeping all nuts, bolts and screws tight.

27. Make sure all hydraulic line connections are tight,

and all hydraulic hoses and lines are in good condition

before applying pressure to the system.

28. Keep body and hands away from pin hole leaks or

nozzles that eject high pressure hydraulic fluid. Use

cardboard or paper to find hydraulic leaks. Hydraulic

fluid escaping under pressure can penetrate skin and

cause injury. Fluid accidentally injected into the skin

must be surgically removed within a few hours by a

doctor familiar with this form of injury or gangrene may

result.

29. Before disconnecting or performing any work on the

hydraulic system, all pressure in system must be re-

lieved by lowering cutting units to the ground and stop-

ping the engine.

30. To reduce potential fire hazard, keep engine area

free of excessive grease, grass, leaves and dirt.

31. If engine must be running to perform maintenance

or an adjustment, keep hands, feet, clothing and other

parts of the body away from cutting units and other

moving parts. Keep all bystanders away.

32. Do not overspeed engine by changing governor

setting. To assure safety and accuracy, have anAuthor-

ized Toro Distributor check maximum engine speed.

33. Shut engine off before checking or adding oil to

engine crankcase.

34. Disconnect battery before checking or adding oil to

the crankcase.

35. At the time of manufacture, the machine conformed

to the safety standards for riding mowers. To assure

optimumperformanceandcontinuedsafetycertification

ofthemachine,usegenuineTororeplacementpartsand

accessories.Replacementpartsandaccessoriesmade

by other manufacturers may result in non-conformance

with the safety standards, and the warranty may be

voided.

Reelmaster® 216/216-D Page 1 - 3 Safety Instructions

Safety Instructions Page 1 - 4 Reelmaster® 216/216-D

Chapter 2

Table of Contents

PRODUCT RECORD FORM . . . . . . . . . . . . . . . . . . 1

EQUIVALENTS AND CONVERSIONS . . . . . . . . . . 2

Decimal and Millimeter Equivalents . . . . . . . . . . 2

U.S. to Metric Conversions . . . . . . . . . . . . . . . . . 2

TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . 3

Capscrew Markings and Torque Values - U.S. . . 3

Capscrew Markings and Torque Values - Metric . 3

Product Records

Record information about your Reelmaster 216/216-D

on the SERVICE HISTORY REPORT form. Use this

information when referring to your machine.

Product Records and Manuals

MAINTENANCE CHARTS . . . . . . . . . . . . . . . . . . . . 4

Reelmaster 216 . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Reelmaster 216-D . . . . . . . . . . . . . . . . . . . . . . . . 5

Insert the Operator’s Manuals and Parts Catalogs for

your Reelmaster 216/216-D at the end of this section.

Reelmaster® 216/216-D Page 2 - 1 Rev. B Product Records

___________________________________________________________________________________________________

Equivalents and Conversions

Decimal and Millimeter Equivalents

Fractions Decimals mm Fractions Decimals mm

1/64 0.015625 — 0.397 33/64 0.515625 — 13.097

1/32 ––––– 0.03125 — 0.794 17/32 –––– 0.53125 — 13.494

3/64 0.046875 — 1.191 35/64 0.546875 — 13.891

1/16–––––––––––– 0.0625 — 1.588 9/16–––––––––––– 0.5625 — 14.288

5/64 0.078125 — 1.984 37/64 0.578125 — 14.684

3/32 ––––– 0.9375 — 2.381 19/32 –––– 0.59375 — 15.081

7/64 0.109275 — 2.778 39/64 0.609375 — 15.478

1/8––––––––––––– 0.1250 — 3.175 5/8 ––––––––––––– 0.6250 — 15.875

9/64 0.140625 — 3.572 41/64 0.640625 — 16.272

5/32 ––––– 0.15625 — 3.969 21/32 –––– 0.65625 — 16.669

11/64 0.171875 — 4.366 43/64 0.671875 — 17.066

3/16–––––––––––– 0.1875 — 4.762 11/16 ––––––––––– 0.6875 — 17.462

13/64 0.203125 — 5.159 45/64 0.703125 — 17.859

7/32 ––––– 0.21875 — 5.556 23/32 –––– 0.71875 — 18.256

15/64 0.234375 — 5.953 47/64 0.734375 — 18.653

1/4––––––––––––– 0.2500 — 6.350 3/4 ––––––––––––– 0.7500 — 19.050

17/64 0.265625 — 6.747 49/64 0.765625 — 19.447

9/32 ––––– 0.28125 — 7.144 25/32 –––– 0.78125 — 19.844

19/64 0.296875 — 7.541 51/64 0.796875 — 20.241

5/16–––––––––––– 0.3125 — 7.938 13/16––––––––––– 0.8125 — 20.638

21/64 0.328125 — 8.334 53/64 0.828125 — 21.034

11/32 –––– 0.34375 — 8.731 27/32 –––– 0.84375 — 21.431

23/64 0.359375 — 9.128 55/64 0.859375 — 21.828

3/8––––––––––––– 0.3750 — 9.525 7/8 ––––––––––––– 0.8750 — 22.225

25/64 0.390625 — 9.922 57/64 0.890625 — 22.622

13/32 –––– 0.40625 — 10.319 29/32 –––– 0.90625 — 23.019

27/64 0.421875 — 10.716 59/64 0.921875 — 23.416

7/16–––––––––––– 0.4375 — 11.112 15/16––––––––––– 0.9375 — 23.812

29/64 0.453125 — 11.509 61/64 0.953125 — 24.209

15/32 –––– 0.46875 — 11.906 31/32 –––– 0.96875 — 24.606

31/64 0.484375 — 12.303 63/64 0.984375 — 25.003

1/2––––––––––––– 0.5000 — 12.700 1 –––––––––––––– 1.000 — 25.400

1 mm = 0.03937 in. 0.001 in. = 0.0254 mm

U.S to Metric Conversions

To Convert Into Multiply By

Linear Miles Kilometers 1.609

Measurement Yards Meters 0.9144

Feet Meters 0.3048

Feet Centimeters 30.48

Inches Meters 0.0254

Inches Centimeters 2.54

Inches Millimeters 25.4

Area Square Miles

Square Feet

Square Inches

Acre

Square Kilometers 2.59

Square Meters 0.0929

Square Centimeters 6.452

Hectare 0.4047

Volume Cubic Yards

Cubic Feet

Cubic Inches

Cubic Meters 0.7646

Cubic Meters 0.02832

Cubic Centimeters 16.39

Weight Tons (Short)

Pounds

Ounces (Avdp.)

Metric Tons 0.9078

Kilograms 0.4536

Grams 28.3495

Pressure Pounds/Sq. In. Kilopascal 6.895

Work Foot-pounds

Foot-pounds

Inch-pounds

Newton-Meters 1.356

Kilogram-Meters 0.1383

Kilogram-Centimeters 1.152144

Liquid Volume Quarts Liters 0.9463

Gallons Liters 3.785

Liquid Flow Gallons/Minute Liters/Minute 3.785

Temperature Fahrenheit Celsius 1. Subract 32o

2. Multiply by 5/9

Equivalents and Conversions Page 2 - 2 Rev. A Reelmaster® 216/216-D

________________________________________________________________________________________________________________________________________________________

Torque Specifications

Use these torque values when specific torque values The torque values listed below are for lubricated

are not given. DO NOT use these values in place of threads. Plated threadsareconsideredtobe lubricated.

specified values.

Capscrew Markings and Torque Values - U.S. Customary

5 8

Nm Nm Nm Nm

1/ 7 9 6 8 9

9 7 9 13 18 10 14

5/

3/

7/

1/ 80 90

100 135 80

-18 150 85

135 180

-18 155 210 120

240 325 190

-16 270 365 210

360 490 280

-14 390 530 310

1-8 530 720 420

-14 590 800 480

SAE Grade Number

Capscrew Head Markings

Capscrew Torque - Grade 5 Capscrew Torque - Grade 8

Capscrew Body Size Cast Iron Aluminum Cast Iron Aluminum

ft-lb ft-lb ft-lb ft-lb

4-20 1115 12

-28 12

16-18 1520121622301824

-24 1723141924331925

8-16 3040202540553040

-24 3040253545603545

16-14 4560354565905065

-20 5065405570955575

2-13 709555759513075100

-20 75 100 60 110 150 120

9/16-12 110 140 190 110 150

110 115 155 210 125 170

5/8-11 110 150 190 255 150 205

160 215 290 170 230

3/4-10 255 340 460 270 365

285 380 515 300 410

7/8-9 380 550 745 440 600

420 610 825 490 660

570 820 1100 660 890

650 890 1200 710 960

Capscrew Markings and Torque Values – Metric

mm Nm Nm Nm Nm Nm Nm

6 5 9 4 7 9 7 9 7

7 9 7

8

10 30 40 25 30 45 60

12 55 70 40 55 75 105

14 85 120 160

16 130 180 100 140 175 240

18 170 230 135 180 240 320

Commercial Steel Class 8.8 10.9 12.9

Capscrew Head Markings

Thread Capscrew Torque - Class 8.8 Capscrew Torque - Class 10.9 Capscrew Torque - Class 12.9

Diameter Cast Iron Aluminum Cast Iron Aluminum Cast Iron Aluminum

ft-lb ft-lb ft-lb ft-lb ft-lb ft-lb

14 11 14 11

14 111418111418231418

182514182332182527362128

35 45 50 70 40 55

60 80 95 125 75 100

115 65 90 95 125 145 195 110 150

135 190 210 290 165 220

185 250 290 400 230 310

Reelmaster® 216/216-D Page 2 - 3 Torque Specifications

Torque Specifications Page 2 - 4 Rev. B Reelmaster® 216/216-D

____________________

____________________ __________________

EQUIPMENT OPERATION AND SERVICE HISTORY REPORT

for

REELMASTER®216

TORO Model and Serial Number:__________-__________

Engine Numbers: ____________________

Transmission Numbers: ____________________

Date Purchased: ____________________ Warranty Expires __________

Purchased From: ____________________

Contacts: Parts Phone

Service Phone

Sales Phone

See your TORODistributor/Dealer for other Publications, Manuals, and Videos from The TORO Company.

REELMASTER®216 Maintenance Schedule

Minimum Recommended Maintenance Intervals:

Maintenance Procedure Maintenance Interval & Service

Check Battery Fluid/Connections

Lubricate Grease Fittings Every

25hrs Every

50hrs Every

100hrs Every

200hrs Every

400hrs

Service Air Filter Pre-Cleaner A Level

† Change Engine Oil Service

† Check Traction Belt Tension B Level

Service Air Filter Paper Element Service

Service Spark Plug C Level

† Torque Wheel Lug Nuts Service

† Replace Hydraulic Filter

Adjust Electric Clutch D Level

Inspect Traction Linkage Movement Service

Change Hydraulic Fluid

Decarbon Combustion Chamber

Adjust Valves and Torque Head Bolts E Level

‡ Check Engine RPM (idle and full throttle) Service

† Initial break in at 5 hours

‡ Initial break in at 50 hours

Replace Moving Hoses

Replace Safety Switches

Fuel Tank - Drain/Flush

Annual Recommendations:

Items listed are recommended every 1000

hours or 2 years whichever occurs first.

Replace Fuel Filter

Hydraulic Tank - Drain/Flush

(See Operator's and Service Manual for specifications and procedures)

_____________

REELMASTER®216 Daily Maintenance Check List

Unit Designation: __________

Daily Maintenance: (duplicate this page for routine use) TORO ID#:_______-_______

Maintenance Check Item

Daily Maintenance Check For Week Of

MON

_______HRS

TUES

_______HRS

WED

_______HRS

THURS

_______HRS

FRI

_______HRS

SAT

_______HRS

SUN

_______HRS

Safety Interlock Operation

Brake Operation

Engine Oil Level

Air Filter Pre-Cleaner

Clean Engine Cooling Fins

Unusual Engine Noises

Unusual Operating Noises

Hydraulic System Oil Level

Hydraulic Hoses for Damage

Fluid Leaks

Fuel Level

Tire Pressure

Instrument Operation

Reel-to-Bedknife Adjustment

Height-of-Cut Adjustment

Cutting Unit Belt Adjustment

Lubricate All Grease Fittings

1

Touch-up damaged paint

1 = Immediatelyafter every washing, regardless of the interval listed.

Notation for areas of concern: Inspection performed by:________________

Item Date Information

1

2

3

4

5

6

7

(See Operator's and Service Manual for specifications and procedures)

_______________________________ _______________________________

______________________________ _______________________________ _______________________________

_____________________________ _______________________________ _______________________________

______________________________ _______________________________ _______________________________

______________________________

______________________________ _______________________________ _______________________________

REELMASTER®Date:______________216 Supervisor Maintenance Work Order

(duplicate this page for routine use)

Unit Designation: TORO I.D. #: Remarks:

____________-____________

Service to perform (circle):

A B C D E Other

Technician:

A B C

Check Battery Fluid/Connections Check Traction Belt Tension Service Spark Plug

Lubricate Grease Fittings Service Air Filter Paper Element Torque Wheel Lug Nuts

Service Air Filter Pre-Cleaner A-Service required A and B Service required

Change Engine Oil

_

D E - Service (every 400 hours) Other

Replace Hydraulic Filter Change Hydraulic Fluid Replace Moving Hoses

Adjust Electric Clutch Decarbon Combustion Chamber Replace Safety Switches

Inspect Traction Linkage Movement Adjust Valves and Torque Head Bolts Fuel Tank - Drain/Flush

A, B, and C Service required Check Engine RPM (idle & full throttle) Replace Fuel Filter

A, B, C, and required Hydraulic Tank - Drain/Flush

Hours:

-Service (every 25 hours) -Service (every 50 hours) -Service (every 100 hours)

-Service (every 200 hours) - Annual Service and Specials

D Service

(See Operator's and Service Manual for specifications and procedures) Form No. 95-845-SL

____________________

____________________ __________________

EQUIPMENT OPERATION AND SERVICE HISTORY REPORT

for

REELMASTER®216-D

TORO Model and Serial Number:__________-__________

Engine Numbers: ____________________

Transmission Numbers: ____________________

Date Purchased: ____________________ Warranty Expires__________

Purchased From: ____________________

Contacts: Parts Phone

Service Phone

Sales Phone

See your TORODistributor/Dealer for other Publications, Manuals, and Videos from The TORO Company.

REELMASTER® 216-D Maintenance Schedule

Minimum Recommended Maintenance Intervals:

Maintenance Procedure Maintenance Interval & Service

Every

Inspect Air Filter, Dust Cup, and Baffle Every 400hrs

200hrs

100hrs

Lubricate All Grease Fittings 50hrs

† Change Engine Oil A Level

Service

† Check Fan and Alternator Belt Tension

† Change Engine Oil Filter B Level

† Check Traction Belt Tension Service

Service Air Filter

Replace Fuel Filter/Water Separator

† Replace Hydraulic Filter C Level

† Torque Wheel Lug Nuts Service

Replace Hydraulic Fluid

Check Battery Level/Connections

Inspect Traction Linkage Movement

‡ Torque Head Bolts and Adjust Valves D Level

‡ Check Engine RPM (idle and full throttle) Service

† Initial break in at 10 hours

‡ Initial break in at 50 hours

Replace Moving Hoses

Replace Safety Switches Annual Recommendations:

Items listed are recommended every

Cooling System - Flush / Replace Fluid 1000 hours or 2 years whichever occurs

Replace Thermostat first.

Fuel Tank - Drain/Flush

Hydraulic Tank - Drain/Flush

(See Operator's and Service Manual for specifications and procedures)

_____________

REELMASTER® 216-D Daily Maintenance Check List

Unit Designation:__________

Daily Maintenance:(duplicate this page for routine use) TORO ID#:_______-_______

Maintenance Check Item

Daily Maintenance Check For Week Of

MON

_______HRS

TUES

_______HRS

WED

_______HRS

THURS

_______HRS

FRI

_______HRS

SAT

_______HRS

SUN

_______HRS

Safety Interlock Operation

Brake Operation

Engine Oil Level

Cooling System Fluid Level

Drain Water/Fuel Separator

Air Filter, Dust Cup, Baffle

Radiator & Screen for Debris

Unusual Engine Noises1

Unusual Operating Noises

Hydraulic System Oil Level

Hydraulic Hoses for Damage

Fluid Leaks

Fuel Level

Tire Pressure

Instrument Operation

Reel-to-Bedknife Adjustment

Height-of-Cut Adjustment

Cutting Unit Belt Adjustment

Lubricate All Grease Fittings

2

Touch-up damaged paint

1 = Check glow plug and injector nozzles, if hard starting, excess smoke, or rough running is noted.

2 = Immediatelyafter every washing, regardless of the interval listed.

Inspection performed by:________________

Item Date Information

1

2

3

4

5

6

7

(See Operator's and Service Manual for specifications and procedures)

______________________________

______________________________ ______________________________

________________________________ ______________________________ _______________________________

_______________________________

_______________________________ ______________________________ _______________________________

________________________________ ______________________________ _______________________________

REELMASTER® 216-D Supervisor Maintenance Work Order Date:______________

(duplicate this page for routine use)

Unit Designation: TORO I.D. #: Remarks:

____________-____________

Service to perform (circle):

A B C D Other

Technician:

A -Service (every 50 hours) B -Service (every 100 hours) C -Service (every 200 hours)

Inspect Air Filter, Dust Cup, and Baffle Change Engine Oil Filter Service Air Filter

Lubricate All Grease Fittings Check Traction Belt Tension Replace Fuel Filter/Water Separator

Change Engine Oil A-Service required Replace Hydraulic Filter

Check Fan and Alternator Belt Tension Torque Wheel Lug Nuts

A and B Service required

D -Service (every 400 hours) Other Additional Service Items

Replace Hydraulic Fluid Replace Moving Hoses

Check Battery Level/Connections Replace Safety Switches

Inspect Traction Linkage Movement Cooling System - Flush/Replace Fluid

Torque Head Bolts and Adjust Valves Replace Thermostat

Fuel Tank - Drain/Flush

A, B, and C Service required Hydraulic Tank - Drain/Flush

Hours:

- Annual Service and Specials

Check Engine RPM (Idle & FullThrottle)

(See Operator's and Service Manual for specifications and procedures) Form No. 95-846-SL

Toro reelmaster 216 User manual

Popular Lawn Mower manuals by other brands