Toro REELMASTER 6700 D User manual

FormNo.3427-463RevA
Reelmaster®6700-D4-Wheel
DriveTractionUnit
ModelNo.03813—SerialNo.403190001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3427-463*A

ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheseparate
productspecicDeclarationofConformity(DOC)
sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner’smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisaride-on,reel-bladelawnmower
intendedtobeusedbyprofessionaloperatorsin
commercialapplications.Itisprimarilydesigned
forcuttinggrassonwell-maintainedturf.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial
numberdecaltoaccesswarranty,parts,andother
productinformation.
g273284
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................4
Setup.......................................................................11
1CheckingFluidLevels....................................12
2InstallingtheCuttingUnits..............................12
3MakingAlternateCuttingUnit
Adjustments..................................................17
4AddingRearBallast.......................................18
5ApplyingtheCEDecals.................................18
ProductOverview...................................................18
Controls...........................................................18
Specications..................................................21
Attachments/Accessories.................................21
BeforeOperation.................................................22
BeforeOperationSafety...................................22
PerformingDailyMaintenance..........................22
FillingtheFuelTank..........................................23
DuringOperation.................................................23
DuringOperationSafety...................................23
StartingtheEngine...........................................24
ShuttingOfftheEngine.....................................25
BleedingtheFuelSystem.................................25
CheckingtheInterlockSwitches.......................25
FaultMemoryandRetrieval..............................27
OperatingTips.................................................27
AfterOperation....................................................28
AfterOperationSafety......................................28
HaulingtheMachine.........................................28
IdentifyingtheTie-DownPoints........................28
PushingorTowingtheMachine........................29
HydraulicSolenoidValveFunctions..................29
Maintenance...........................................................30
MaintenanceSafety..........................................30
RecommendedMaintenanceSchedule(s)...........30
DailyMaintenanceChecklist.............................31
Lubrication..........................................................32
GreasingtheBearingsandBushings................32
EngineMaintenance...........................................34
EngineSafety...................................................34
ServicingtheAirCleaner..................................34
CheckingtheEngineOil...................................35
ServicingtheEngineOilandFilter....................36
AdjustingtheThrottle........................................37
FuelSystemMaintenance...................................38
DrainingtheFuelT ank......................................38
CheckingtheFuelLinesand
Connections..................................................38
ServicingtheWaterSeparator.........................38
BleedingAirfromtheInjectors..........................39
ElectricalSystemMaintenance...........................39
ElectricalSystemSafety...................................39
ServicingtheBattery.........................................39
CheckingtheFuses..........................................40
DriveSystemMaintenance..................................40
CheckingtheTirePressure...............................40
CheckingtheTorqueoftheWheelNutsand
Bolts..............................................................40
CheckingthePlanetaryGearDrive
Oil.................................................................40
ChangingthePlanetaryGearDrive
Oil.................................................................41
CheckingtheRearAxleLubricant.....................41
ChangingtheRearAxleLubricant....................42
CheckingtheRearWheelT oe-In......................42
AdjustingtheTractionDriveforNeutral.............42
CoolingSystemMaintenance..............................43
CoolingSystemSafety.....................................43
RemovingDebris..............................................43
CheckingtheCoolingSystem...........................44
MaintainingtheCoolingSystem........................44
BrakeMaintenance.............................................45
AdjustingtheServiceBrakes............................45
BeltMaintenance................................................46
CheckingtheAlternatorBelt.............................46
HydraulicSystemMaintenance...........................46
HydraulicSystemSafety...................................46
CheckingtheHydraulicFluid............................46
HydraulicFluidSpecications...........................47
HydraulicFluidCapacity...................................47
ChangingtheHydraulicFluid............................47
ReplacingtheHydraulicFilter...........................48
CheckingtheHydraulicLinesand
Hoses............................................................48
UsingtheHydraulicSystemT estPorts..............48
CuttingUnitSystemMaintenance........................50
BladeSafety.....................................................50
CheckingtheReel-to-BedknifeContact............50
BacklappingtheCuttingUnits...........................50
AdjustingtheCuttingUnitLowering
Rate..............................................................51
AdjustingtheLiftedHeightoftheOuterFront
CuttingUnits(EnablePosition)......................51
AdjustingtheTraveloftheFront3Cutting
Units..............................................................52
Storage...................................................................53
StorageSafety..................................................53
PreparingtheTractionUnit...............................53
PreparingtheEngine........................................53
3

Safety
Thismachinehasbeendesignedinaccordance
withENISO5395(whenyoucompletethesetup
procedures)andANSIB71.4-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeet
andofthrowingobjects.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
•Keepchildren,bystanders,andpetsoutofthe
operatingarea.Neverallowchildrentooperate
themachine.
•Shutofftheengine,removethekey,waitforall
movementtostopbeforeyouleavetheoperator’s
position.Allowthemachinetocoolbefore
adjusting,servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
93-1263
decal93-1263
93-1263
1.ReadtheOperator'sManual.
2.Toengagetheparkingbrake,connectthebrakepedals
withthelockingpin,pushdownonbothpedals,andpullthe
brakelatchout.
3.Toreleasetheparkingbrake,pressbothpedalsuntilthe
parkingbrakelatchretracts.
4.Danger—reelsenabled.
decal93-6668
93-6668
1.ReadtheOperator'sManualforinformationonchargingthe
battery;containslead;donotdiscard.
decal93-6681
93-6681
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts.
4

decal93-6686
93-6686
1.Hydraulicuid2.ReadtheOperator's
Manual.
decal93-6687
93-6687
1.Donotstephere.
decal93-6689
93-6689
1.Warning—donotcarrypassengers.
decal93-6693
93-6693
1.Crushinghazardofhand—waitformovingpartstostop.
decal93-6696
93–6696
1.Storedenergyhazard—readtheOperator'sManual.
decal93-6699
93-6699
1.Machinespeed3.Continuousvariable
setting
2.Slow4.Fast
2
1
decal93-9425
93-9425
1.Warning—readtheOperator'sManual.
2.Highpressureuidhazard,injectionintothebody—stay
awayfrommovingparts;seekmedicalattention.
decal104-9298
104-9298
1.ReadtheOperator'sManual.
5

decal105-0123
105-0123
1.Throttle—slow7.Reelsdisabled—liftandlower
2.Throttle—fast8.Headlights
3.Reelsraisedandoff9.Headlights—On
4.Reelsloweredandonwhenenabled—forwardandbacklap10.Headlights—Off
5.Reels—enabled11.ReadtheOperatorsManual.
6.Reelsdisabled—liftonly
decal105-7506
105-7506
1.ReadtheOperator's
Manual.
4.Engine—preheat
2.Engine—stop5.Engine—start
3.On
decal106-6754
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fan;entanglementhazard,
belt—stayawayfrommovingparts.
decal106-6755
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
6

decal115-2045
115-2045
1.Warning—readtheOperator'sManual.
2.Cuttinghazardofthefoot;cuttinghazardofthehand—stayawayfrommovingparts;keepallguardsandshieldsinplace.
3.Warning—donotoperatethismachineunlessyouaretrained.
4.Tippinghazard—lowerthecuttingunitwhendrivingdownslopes;driveslowlywhenturning;donotturnsharplywhiletravelingfast.
5.Warning—weartheseatbelt.
6.Warning—readtheOperator'sManual;donottowthemachine.
7.Thrownobjecthazard—keepbystandersaway.
8.Warning—engagetheparkingbrake,shutofftheengine,andremovethekeybeforeleavingthemachine.
7

decal115-2046
115-2046
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator'sManual.
2.Cuttinghazardofthefoot;cuttinghazardofthehand—stayawayfrommovingparts;keepallguardsandshieldsinplace.
3.Warning—donotoperatethismachineunlessyouaretrained.
4.Tippinghazard—lowerthecuttingunitwhendrivingdownslopes;donotmowonslopesgreaterthan15°.
5.Warning—weartheseatbelt.
6.Warning—readtheOperator'sManual;donottowthemachine.
7.Thrownobjecthazard—keepbystandersaway.
8.Warning—engagetheparkingbrake,shutofftheengine,andremovethekeybeforeleavingthemachine.
decal115-2047
115-2047
1.Warning—donottouchthehotsurface.
8

decal115-8000
115-8000
1.Heightofcut4.Machinespeed
2.Reel—mowandbacklap5.Rearreelscircuitcontrols
3.ReadtheOperator's
Manual.
6.Frontreelscircuitcontrols
decal133-8062
133-8062
decal138-6982
138-6982
1.ReadtheOperator'sManual.
9

decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
10

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Checktheuidlevels.
Liftchain7
Chainbracket7
U-bolt7
Nut14
Screw7
Washer7
Nut7
LargeO-ring7
2
Kickstand1
Installthecuttingunits.
3Nopartsrequired–Makecuttingunitadjustmentsifneeded.
Calciumchloride(obtainseparately)45kg
(100lb)
4Rearweightkit,partnumber104-1478
(obtainseparately)1
Addrearballast(ifrequired).
Warningdecal1
CEdecal1
5Yearofproductiondecal1
ApplytheCEdecals.
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1Readthemanualbeforeoperatingthemachine.
Engineowner'smanual1Readthemanualbeforeoperatingtheengine.
DeclarationofConformity1ThisdocumentindicatesCEcompliance.
DiagnosticACEdisplayoverlay1ThediagnosticACEdisplayoverlayisfordiagnosing
machinemalfunctions.
Key2Usethekeystostartthemachine.
Hoodlockkey1Usethehoodlockkeytolockandunlockthehood.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
11

1
CheckingFluidLevels
NoPartsRequired
Procedure
Beforestartingtheengineforthersttime,checkthe
followinguidlevels:
•Engineoil
RefertoCheckingtheEngineOil(page35).
•Enginecoolant
RefertoCheckingtheCoolingSystem(page44).
•Hydraulicoil
RefertoCheckingtheHydraulicFluid(page46).
•Rearaxlelubricant
RefertoCheckingtheRearAxleLubricant(page
41).
2
InstallingtheCuttingUnits
Partsneededforthisprocedure:
7Liftchain
7Chainbracket
7U-bolt
14Nut
7Screw
7Washer
7Nut
7LargeO-ring
1Kickstand
RemovingtheTipperAssemblies
Removethetipperassemblies(ifsoequipped)from
thenumber1,number2,andnumber3liftarms
toavoidinterferencewiththecarrierframesofthe
cuttingunits.
1.Removethelocknutandthewashersecuring
thepivotrodtothenumber2liftarm(Figure
3).Removethepivotrodandspringfromthe
liftarm.Repeattheprocedureonthenumber1
andnumber3liftarms.
12

g006533
Figure3
1.Pivotrod2.Tippersupportbracket
w/roller
Note:Thetipperbracketwiththerollerandthe
tippersupportbracketsarenotrequiredwhen
operatingtheDPAcuttingunits(Figure3).
2.Disconnecttheliftchainsfromthecuttingunits,
ifattached.
MountingtheLiftBracketsand
Chains
MountachainbrackettoeachliftarmwithaU-bolt
and2nuts.Positionthebracketsasfollows:
Note:RefertoFigure4todeterminetheliftarm
numberbeingdescribed.
g034112
Figure4
1.Cuttingunit16.Cuttingunit6
2.Cuttingunit27.Cuttingunit7
3.Cuttingunit38.Reelmotor
4.Cuttingunit49.Weight
5.Cuttingunit5
1.Onliftarmnumbers1,4,and5,positionthe
chainbracketsandU-bolts38.1cm(15inches)
behindthecenterlineofthepivotknuckle
(Figure5).
2.Onliftarmnumbers1and5thebracketsshould
berotatedtotheright10degreesfromvertical
(Figure5).
3.Onliftarmnumber4thebracketshouldbe
rotatedtotheleft10degreesfromvertical
(Figure5).
g020546
Figure5
1.Liftarmnumber5=
38.1cm(15inches)
3.Liftarmnumbers1and5=
10degrees
2.Liftarmnumber4=
10degrees
4.Onliftarmnumbers2and3,positionthe
bracketsandU-bolts38.1cm(15inches)behind
thecenterlineofthepivotknuckle(Figure6).
Note:Rotatethebrackets45degreestothe
outboardsideofthemachine.
13

g020547
Figure6
1.Liftarmnumber
2=38.1cm
(15inches)
2.Liftarmnumber3=
45degrees
5.Onliftarmnumber6andnumber7,position
thebracketsandU-bolts36.8cm(14.5inches)
behindthecenterlineofthepivotknuckle
(Figure7).
Note:Rotatethebrackets10degreestothe
outboardsideofthemachine.
g020548
Figure7
1.Liftarmnumber
6=36.8cm
(14.5inches)
2.Liftarmnumber7=
10degrees
6.TightenalltheU-boltnutsto52to65N∙m(38
to48ft-lb).
7.Mountaliftchaintoeachchainbracketwitha
screw,awasher,andanut,positioningthemas
showninFigure8.
g006540
Figure8
1.Liftchain2.Chainbracket
UsingtheKickstand
Wheneverthecuttingunithastobetippedtoexpose
thebedknife/reel,propuptherearofthecuttingunit
withthekickstandtomakesurethatthenutsonthe
backendofthebedbaradjustingscrewsarenot
restingontheworksurface(Figure9).
g003318
Figure9
1.Kickstand
14

AdjustingtheRearShield
Undermostconditions,bestdispersionisattained
whentherearshieldisclosed(frontdischarge).When
conditionsareheavyorwet,therearshieldmaybe
opened.
Toopentherearshield(Figure10),loosenthecap
screwsecuringtheshieldtotheleftsideplate,rotate
theshieldtotheopenposition,andtightenthecap
screw.
g003316
Figure10
1.Rearshield2.Capscrew
MountingtheCounterweights
Allcuttingunitsareshippedwiththecounterweight
mountedtotheleftendofthecuttingunit.Usethe
followingdiagramtodeterminethepositionofthe
counterweightsandreelmotors.
Note:Sometractionunitshaveonly5cuttingunits.
g034112
Figure11
1.Cuttingunit16.Cuttingunit6
2.Cuttingunit27.Cuttingunit7
3.Cuttingunit38.Reelmotor
4.Cuttingunit49.Weight
5.Cuttingunit5
1.Oncuttingunitnumbers2,4,and6,removethe
2capscrewssecuringthecounterweighttothe
leftendofthecuttingunit.
Note:Removethecounterweight(Figure12).
g003320
Figure12
1.Counterweight
2.Ontherightendofthecuttingunit,removethe
plasticplugfromthebearinghousing(Figure
13).
3.Removethe2capscrewsfromtherightside
plate(Figure13).
g003321
Figure13
1.Plasticplug2.Capscrew(2)
4.Installthecounterweighttotherightendof
thecuttingunitwiththe2screwspreviously
removed.
5.Looselyinstallthe2reelmotormountingcap
screwstotheleftsideplateofthecuttingunit
(Figure13).
15

InstallingtheCuttingUnits
Figure14showstheorientationofthehydraulicdrive
motorforeachofthecuttingunitlocations.Forany
ofthelocationsrequiringthemotortobemounted
ontherightendofthecuttingunit,installacounter
weightontheleftendofthecuttingunit.Forthe
locationsrequiringthemotortobemountedonthe
leftend,installacounterweightontherightendof
thecuttingunit.
Note:Thecounterweightmountingcapscrewsare
shippedinstalledontherightbearinghousingofthe
cuttingunits.Thecapscrewsontheleftbearing
housingaretobeusedforsecuringthehydraulic
motor.
g034112
Figure14
1.Cuttingunit16.Cuttingunit6
2.Cuttingunit27.Cuttingunit7
3.Cuttingunit38.Reelmotor
4.Cuttingunit49.Weight
5.Cuttingunit5
1.Removethecuttingunitsfromthecartons.
Assembleandadjustthemperthecuttingunit
Operator'sManual.
2.Removetheprotectiveplugsfromeachendof
thecuttingunit.
3.LubricateandinstallalargeO-ringintobearing
housinggrooveoneachendofcuttingunit
(Figure15&Figure18).
g000742
Figure15
1.Bearinghousing3.Counterweight
2.Largeo-ring
Note:Beforeinstallingthecuttingunitmotors
orcounterweights,lubricatetheinternalsplines
ofthecuttingunitreelshaftswithgrease.
4.Installacounterweightontotheappropriateend
ofeachcuttingunitwiththecapscrewsprovided
(Figure15).
5.Thoroughlygreasethecuttingunitreelbearings
priortoinstallationonthetractionunit.Grease
shouldbeevidentattheinboardreelseals;
refertothecuttingunitOperator'sManualfor
greasingprocedure.
6.Insertathrustwasherontothehorizontalshaft
ofthepivotknuckleasshownin(Figure16).
g000749
Figure16
1.Carrierframe4.Lynchpin
2.Pivotknuckle5.Steeringlockingpin
3.Liftarmsteeringplate
7.Insertthehorizontalshaftofthepivotknuckle
intothemountingtubeofthecarrierframe
(Figure16).
8.Securethepivotknuckletothecarrierframewith
athrustwasher,aatwasher,andaange-head
capscrew(Figure16).
9.Insertathrustwasherontoverticalshaftofpivot
knuckle(Figure16).
10.Ifremoved,inserttheverticalshaftofthepivot
knuckleintoliftarmpivothub(Figure16).Guide
thepivotknuckleinplacebetweenthetwo
rubbercenteringbumpersintheundersideof
theliftarmsteeringplate.
11.Insertthelynchpinintothecrossholeonthe
pivotknuckleshaft(Figure16).
12.Removenutsecuringturfcompensationspring
mountingbrackettocuttingunitstabilizerear
(Figure17).Installthetipperchainontothe
capscrewandsecureitwiththenutthatyou
previouslyremoved.
16

g000758
Figure17
1.Liftchain2.Cuttingunitstabilizerear
13.Mountthemotortothedriveendofthecutting
unitandsecureitwith2capscrews(Figure18).
g000769
Figure18
1.Motor2.O-ring
Note:Ifxedcuttingunitpositionisrequired,
insertthesteeringlockingpinintothepivot
knucklemountinghole(Figure16).
14.Hookthespringwirearoundthebottomofthe
steeringlockingpin(Figure16).
Turf-CompensationSettings
Theturf-compensationspringtransferstheweight
fromthefronttotherearroller.Thishelpstoreduce
awavepatternintheturf,alsoknownasmarcelling
orbobbing.
Important:Makespringadjustmentswiththe
cuttingunitmountedtothetractionunit,pointing
straightaheadandloweredtotheshopoor.
1.Makesurethatthehairpincotterisinstalledin
therearholeinthespringrod(Figure19).
g003863
Figure19
1.Turf-compensationspring3.Springrod
2.Hairpincotter4.Hexnuts
2.Tightenthehexnutsonthefrontendofthe
springroduntilthecompressedlengthofthe
springis15.9cm(6.25inches);refertoFigure
19.
Note:Whenoperatingonroughterrain
decreasethespringlengthby12.7mm(0.5
inch).Groundfollowingwillbeslightlyshorter.
Note:Youmustresettheturf-compensation
settingiftheHOCsettingorthe
aggressiveness-of-cutsettingischanged.
3
MakingAlternateCutting
UnitAdjustments
NoPartsRequired
Procedure
Thefactorysetsthetractorappropriatelyformost
fairwaymowingapplications.Severaladjustments
forne-tuningthemachineforparticularapplications
areincludedintheCuttingUnitMaintenancesection
asfollows:
•Adjustingthecuttingunitloweringrate
Adjuststhespeedatwhichthecuttingunitslower.
•Adjustingtheliftedheightoftheouterfrontcutting
units
Adjuststheturnaroundheightoftheouterfront
cuttingunitstoprovidegreaterclearanceon
contouredfairways.
•Adjustingthetravelofthefrontthreecuttingunits
17

Adjuststhedownwardtravelofthefrontthree
cuttingunitstoallowforhighlycontouredfairways.
4
AddingRearBallast
Partsneededforthisprocedure:
45kg
(100
lb)
Calciumchloride(obtainseparately)
1Rearweightkit,partnumber104-1478(obtain
separately)
Procedure
TocomplywithENISO5395andANSIB71.4-2017,
add45kg(100lb)ofcalciumchlorideballast
totherearwheelsandinstalltherearweightkit
(PartNo.104-1478).
Important:Ifapunctureoccursinatirewith
calciumchloride,removethemachinefromthe
turfareaasquicklyaspossible.Toprevent
possibledamagetoturf,immediatelysoakthe
affectedareawithwater.
5
ApplyingtheCEDecals
Partsneededforthisprocedure:
1Warningdecal
1CEdecal
1Yearofproductiondecal
Procedure
OnmachinesrequiringCEcompliance,applytheyear
ofproductiondecal(PartNo.133-5615)nearthe
serialplate,theCEdecal(PartNo.93-7252)near
thehoodlock,andtheCEwarningdecal(PartNo.
115-2046)overthestandardwarningdecal(PartNo.
115-2045).
ProductOverview
Controls
TractionPedal
Thetractionpedal(Figure20)controlsforwardand
reverseoperation.Pressthetopofthepedalto
movethemachineforwardandthebottomofthe
pedaltomovethemachinebackward.Groundspeed
isdeterminedbyhowfaryoupressthepedal.For
maximumgroundspeed,fullypressthepedalwhile
thethrottleisintheFASTposition.
Tostopthemachine,reduceyourfootpressureon
thetractionpedalandallowittoreturntothecenter
position.
g019447
Figure20
1.Tractionpedal6.Parkingbrakelatch
2.Forwardspeedlimiter7.Lockingpin
3.Reddiagnosticlight8.Reversespeedlimiter
4.Speedometer9.Keyswitch
5.Brakepedals
ForwardSpeedLimiter
Presettheforwardspeedlimiter(Figure20)tolimit
theamountthetractionpedalcanbepressedinthe
forwarddirectiontomaintainaconstantmowing
speed.
RedDiagnosticLight
Thereddiagnosticlight(Figure20),locatedon
steeringtower,isusedtoconveyseveraldifferent
messages.Whilestartingthemachine,thelight
illuminateswhentheglowplugsareon.
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Ifthelightblinksduringoperation,itmayindicateany
ofthefollowing:
•Themachineisbeingoperatedfasterthanthe
maximumspeedvalueinitiallyprogrammedinto
theECU.
•Anelectricalmalfunctionhasbeendetected(open
orshortedoutput.
•Ahydraulicleakhasbeendetected(Onlyif
Turfdefenderleakdetectorisinstalledonmachine)
•Acommunicationserrorhasbeendetected(Onlyif
Turfdefenderleakdetectorisinstalledonmachine)
KeySwitch
Thekeyswitch(Figure20)has3positions:OFF,
ON/PREHEAT,andSTART.
Speedometer
Thespeedometer(Figure20)indicatestheground
speedatwhichthemachineistraveling.
BrakePedals
Twobrakepedals(Figure20)operateindividualwheel
brakesforturningassistance,parking,andtoaidin
obtainingbettersidehilltraction.Lockingpinconnects
thepedalsforparkingbrakeoperationandtransport.
ParkingBrakeLatch
Aknobontheleftsideoftheconsoleactuatesthe
parkingbrakelatch(Figure20).T oengagetheparking
brake,connectthepedalswiththelockingpin,push
downonbothpedals,andpulltheparkingbrakelatch
out.T oreleasetheparkingbrake,pressbothpedals
untiltheparkingbrakelatchretracts.
ReverseSpeedLimiter
Adjustthescrew(Figure20)tolimittheamountthat
youcanpressthetractionpedalintherearward
directiontolimitspeed.
LowerMow/RaiseControlLever
Thislever(Figure21)raisesandlowersthecutting
unitsandalsostartsandstopsthereelswhenyou
enablethereelsinthemowmode.Youcannotlower
thecuttingunitswhenthemow/transportleverisin
thetransportposition.
FuelGauge
Thefuelgauge(Figure21)indicatestheleveloffuel
inthetank.
EngineOilPressureWarningLight
Thislight(Figure21)indicatesdangerouslylow
engineoilpressure.
g019448
Figure21
1.Throttlecontrol7.Glowplugindicatorlight
2.Lowermow/raisecontrol
lever
8.Enginecoolant
temperaturegauge
3.Fuelgauge9.Enable/disableswitch(#7)
rightrear
4.Chargeindicator10.Enable/disableswitch
(Master)
5.Engineoilpressure
warninglight
11.Enable/disableswitch(#6)
leftrear
6.Enginecoolant
temperaturewarning
light
ThrottleControl
Movethecontrol(Figure21)forwardtoincrease
enginespeed,rearwardtodecreasespeed.
EngineCoolantTemperature
WarningLight
Thelight(Figure21)illuminatesandtheengineshuts
downwhenthecoolantreachesadangerouslyhigh
temperature.
GlowPlugIndicatorLight
Whentheindicatorlight(Figure21)islit,itindicates
thattheglowplugsareon.
Enable/DisableSwitch
Usetheenable/disableswitchinconjunctionwiththe
lowermow/raisecontrollevertooperatethecutting
units(Figure21).
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HourMeter
Thehourmeter(Figure22)showsthetotalhoursthat
themachinehasbeenoperated.
g019525
Figure22
1.Hourmeter
BacklapKnobs
Thebacklapknobs(Figure23)areusedinconjunction
withthelowermow/raisecontrolleverforbacklapping
thecuttingunits.RefertoBacklappingtheCutting
Units(page50).
g005018
Figure23
1.Backlapknobs2.Reelcontrolknobs
ReelSpeedControls
Thereelspeedcontrolsadjustthespeedofthefront
andrearcuttingunits(Figure23).The#1position
isforbacklapping.Theremainingsettingsarefor
mowingoperations.RefertoFigure24fortheproper
settings.
decal115-8000
Figure24
1.Heightofcut4.Machinespeed
2.Reel—mowandbacklap5.Rearreelscircuitcontrols
3.ReadtheOperator's
Manual.
6.Frontreelscircuitcontrols
SeatControls
Theseat-adjustinglever(Figure25)allowsyou
toadjusttheseatforwardandrearward.The
seat-adjustingknob(Figure25adjuststheseatfor
yourweight.Toadjusttheseatforwardandrearward,
pulltheleverontheleftsideoftheseatassembly
outward.Aftermovingtheseattothedesiredlocation,
releasethelevertolocktheseatintoposition.T o
adjusttheseatforyourweight,turnthespringtension
knob—clockwisetoincreasethespringtension,
counterclockwisetodecreasethespringtension.
20