Toro 04069 User manual

FormNo.3431-643RevA
BatteryReplacementKit
Greensmaster®eFlex®SeriesTractionUnit
ModelNo.04069
ModelNo.04070
InstallationInstructions
Safety
SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal137-9712
137-9712
1.Warning—readthe
Operator’sManual.
3.Explosionhazard—donot
openthebattery;donot
useadamagedbattery.
2.Warning—keepat
temperaturesbelow65°C
(149°F).
4.Warning—readthe
Operator’sManual
forbatterycharging
information.
decal139-5614
139-5614
1.Warning—readtheOperator’sManualbeforeperforming
maintenance.
BatteryDecal
Thebatterymanufacturerprovidesthefollowing
languagethatcorrespondstodecal137-9712:
g286686
137-9712
1.Donotexposebatterytotemperatureabove
65°C(149°F).
2.Donotdisassembleormistreatbattery.Donot
crush.
3.Donotdroporsubjectittoimpact.
4.UseonlyOEMapprovedcharger.
5.Failuretofollowthoseinstructionsmaypresent
riskofexplosion,reorhightemperatures.
6.Seeowner’smanualforadditionalsafety
instructions.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3431-643*A

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Removetheexistingbattery.
Batterypack1
Bolt(1/4x4-1/2inches)4
Washer(1/4inch)4
Nut(1/4inch)4
Lockwasher(M8)2
3
Hexnut(M8)2
Installthebatterytothebatteryplatform.
Battery,platform,andwireharness
assembly1
Bolt(5/16x1inch)2
Spacer(5/16inch)1
Nut(5/16inch)4
Bolt(5/16x2-1/4inches)2
4
Hardenedwasher(5/16inch)2
Installthebatteryplatformandwire
harness.
5Nopartsrequired–Completetheinstallation.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutoffthemachine.
4.Disconnectthebattery;refertoyourOperator’s
Manual.
2

2
RemovingtheExisting
Battery
NoPartsRequired
Procedure
Note:Youmaydiscardallremovedpartsunless
otherwisenoted.
1.Removethe4boltsthatsecuretheconsole
coverandremoveit(Figure2).
Note:Retaintheboltsforlaterinstallation.
g272013
Figure2
1.Consolecoverbolts2.Consolecover
2.Cutthecabletiesthatsecuretheexistingbattery
wireharnesstothemachine,disconnectall
batterywireharnessconnections,andremove
thewireharness.
Important:Recordtheexistingwireharness
routing,cabletie,andconnectionlocations;
usethisasareferenceforroutingand
connectingthenewbatterywireharness.
Note:Theonlyremainingharnessonthe
machineshouldbetheshortharnessextending
fromthetopoftheelectricmotor.
Note:Youmayhavetoraisethebattery
platformtodisconnecttheharnessbeneaththe
battery.
3.Removethetallnutthatsecurestherearofthe
batteryplatformtothemachineframe(Figure3).
g017238
Figure3
1.Tallnut
4.Removethe2boltsandnutsthatsecurethe
batteryplatformtothefrontofthemachineand
removetheplatformandbattery(Figure4).
g272014
Figure4
1.Batteryplatformbolt3.Machineframe
2.Batteryplatformnut4.Batteryplatform
3

5.Removethe2nuts,washers,andboltssecuring
thepowercenterbrackettotherearofthe
machineandremoveit(Figure5).
g272519
Figure5
1.Powercenterbracket3.Washer
2.Nut4.Bolt
6.Removethebatteryandthebatteryplatform
fromthemachine(Figure6).
7.Removetheboltsandwasherssecuringthe
batterytotheplatform;disposeoforrecycle
thebatteryinaccordancewithlocal,state,and
federalregulations(Figure6).
g272520
Figure6
1.Batterypack3.Boltandwasher
2.Batteryplatform
3
InstallingtheBatterytothe
BatteryPlatform
Partsneededforthisprocedure:
1Batterypack
4Bolt(1/4x4-1/2inches)
4Washer(1/4inch)
4Nut(1/4inch)
2Lockwasher(M8)
2Hexnut(M8)
Procedure
WARNING
Thebatterypackisshippedwithaslight
chargeandiscapableofshockingyou.
•Donottouchorallowtoolstotouchboth
thepositiveandnegativeterminalsofthe
batteryatthesametime.
•Useinsulatedtoolswheninstallingthe
battery.
1.Removethenewbatterypackfromitscarton.
Important:Savethecartonandallpacking
material;ifyoueverneedtoshipthebattery
formaintenance,warranty,orrecycling,this
specialpackagingisrequired.
4

2.Loosenthe8screwssecuringthebatterycover
andremoveit(Figure7).
Note:Youdonotneedtocompletelyremove
thescrewstoremovethecover.
g272531
Figure7
1.Batterycoverscrews
3.Placethebatteryinthebatteryplatformand
installthehardwareasshowninFigure8.
g272544
Figure8
Rearviewofbatteryplatformshown
1.Bolt(1/4x4-1/2inches)3.Positiveterminalofbattery
pack
2.Washer(1/4inch)4.Nut
4.Connectthecontrollercabletotheconnectorat
thetopofthebattery(Figure9).
5.Connectthepositive(red)cabletothepositive
(+)batteryterminalandsecureitwithalock
washerandahexnutasshowninFigure9;
torquethehexnutto9N⋅m(6.6ft-lb).
g272545
Figure9
Somepartsnotshownforclarity
1.Negative(black)battery
cable
4.Lockwasher(M8)
2.Controllercable5.Hexnut(M8)
3.Positive(red)batterycable
6.Connectthenegative(black)cabletothe
negative(-)batteryterminalandsecureitwitha
lockwasherandahexnutasshowninFigure9;
torquethehexnutto9N⋅m(6.6ft-lb).
5

4
InstallingtheBattery
PlatformandWireHarness
Assembly
Partsneededforthisprocedure:
1Battery,platform,andwireharnessassembly
2Bolt(5/16x1inch)
1Spacer(5/16inch)
4Nut(5/16inch)
2Bolt(5/16x2-1/4inches)
2Hardenedwasher(5/16inch)
Procedure
1.Alignthefrontofthenewbatteryplatformonto
theframeandinstallthehardwareasshownin
Figure10.
g272546
Figure10
1.Bolt(5/16x1inch)3.Nut(5/16inch)
2.Insertthespacerbetween
theplatformarmand
framemount.
4.Installtheboltthroughthe
platformarmandframe
mount.
2.Installtherearplatformassemblymounttothe
frameasshowninFigure11.
g272547
Figure11
1.Nut(5/16inch)3.Bolt(5/16x2-1/4inches)
2.Hardenedwasher(5/16
inch)
3.Routethewireharnessuptheleftsideofthe
handletotheundersideofthecontrolconsole.
Note:Routethewireharnessawayfromany
sharp,hot,ormovingparts;secureitwithcable
tiesasneeded.
4.Connectallofthewireharnessconnections
astheywereconnectedontheprevious
wireharness,exceptfortheT-handlepower
connector.
Note:Somewireharnessconnectionsmaynot
beuseddependingontheattachmentsinstalled
onyourmachine.
Refertothelabelsonthewireharnessand
yourpreviouslyrecordedreferencesfrom2
RemovingtheExistingBattery(page3).
5.Securethewireharnesswithcabletiesandthe
cableclipsasneeded.
6.Installthebatterycoverandsecureitwiththe
screwsloosenedinstep2of3Installingthe
BatterytotheBatteryPlatform(page4).
6

5
CompletingtheInstallation
NoPartsRequired
Procedure
1.ConnecttheT-handleconnectortothemain
powersupplyconnector(Figure12).
g259735
Figure12
1.T-handleconnector2.Mainpowersupply
connectoronthebattery
platform
2.UseToroDIAGtoupdatethesoftwareto
thelatestavailable;refertoyourToroDIAG
Operator’sManual.
Important:WhenpromptedbyToroDIAG
formodelandserialnumber,donotusethe
modelandserialnumberinformationfrom
themachineframe,usetheinformationfrom
thedecallocatedonthebatteryplatform
(Figure13).
g279150
Figure13
1.Batterymodelnumberandserialnumberlocation.
3.TurnthekeytotheRUNpositiontostartthe
machineandtesttheoperation;ifthereareany
issuescheckthewireharnessconnections.
Important:TheLEDdisplayshouldturnon
andthereshouldbenoerrormessagesor
ashinglights.
Note:Youdonotneedtoturnandholdthekey
intheSTARTposition,turningthekeytoRUN
turnsthemachineon.
4.Installtheconsolecoverusingthe4screws
removedpreviously.
5.Chargethemachine;refertoyourcharger
Operator’sManual.
Important:Ensurethatyouusethenew,
correctchargerperthechargerOperator’s
Manual;donotusetheoldchargerwiththe
newbattery.
Note:Thebatteryisshippedwithapartial
charge(approximately30%);thisisenough
chargeforyoutoperformsoftwareinstallation,
functionchecksonmachine,andmoveitas
neededtocompletesetup.
7

BatteryLimitedWarranty
TherechargeableLithium-Ionbatteryiswarrantedtobefreefromdefectsinmaterialsandworkmanshipforaperiodof5yearsor1570KilowattHours
(kWh)ofuse,whicheveroccursrst.Overtime,batteryconsumptionreducestheamountofenergycapacity(Watt-hours)availableperfullcharge.
Energyconsumptionvariesduetooperatingcharacteristics,accessories,turf,terrain,adjustments,andtemperature.
Thewarrantyprogramincludestwowarrantycoveragelevels:
Warrantycoverage—Tier1:Fullwarrantycoverageappliestotherst2years(730days)fromproductpurchaseinvoicedateor820kWhofbattery
output,whicheveroccursrst.Ifawarrantablefailureoccursduringtier1,T orowillreplacethebatterywithanewbatteryatnochargetoyou.This
includesdiagnostics,labor,parts,andtransportation.Thereplacementbatteryretainstheremainderoftheoriginalbatterywarranty.
WarrantyCoverage—Tiers2to5:Duringtheremaining3yearsor1570kWh,whicheveroccursrst,aprorated“PartOnly”warrantyapplies.This
coverageexcludesdiagnostics,labor,andtransportation.WarrantycoverageisbasedonthetablebelowusingdaysinserviceandkWh,whicheveris
greater,todeterminethecorrecttier.Ifawarrantablefailureoccursduringtiers2to5,theproratedwarrantyallowsreplacementofadefective
batterywithanewbatterywherethecustomerpaysonlyfortheportionofbatteryenergyconsumed.Anewreplacementbatterypurchasedwitha
customercontributionreceivesfulltier1warrantycoverage.
Tierselectionexamples:
1.Abatteryfailsat1400daysand1150kWh.Daysinservice=tier5because1400daysislessthan1460days.kWh=tier3because1150kWhis
lessthan1200kWh.Selecttier5because5isgreaterthan3(whicheverisgreater).
2.Abatteryfailsat900daysand1300kWh.Daysinservice=tier2because900daysislessthan910days.kWh=tier4because1300kWhisless
than1390kWh.Selecttier4because4isgreaterthan2(whicheverisgreater).
YourT oroDistributorestablishestheretailcostofthebatteryandthiscostincludesthecurrentbatterycost,freight,tax,duty,andhandling.
TierYearsDaysTotalkWhConsumedCustomerPay%Retail
1≤20-7300-820FullCoverage
2≤2.5731-910821-101016%
3≤3911-10951011-120028%
4≤3.51096-12751201-139036%
5≤41276-14601391-157044%
374-0285RevC