TORSIONX PWRPAX-115/220 User manual

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TorsionX! PWRPAX-115/220!Multi-Port!Power!Pack!(Updated!10/01/21)! 2!
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To!use!the!PWRPAX-115/220!Multi-Port!Power!Pack!safely!you!must!follow!correct!operation!
guidelines!and!inspect!the!equipment!regularly.!Read!and!follow!all!instructions!and!put!on!
proper!personal!protective!equipment!(PPE)!prior!to!use.!!
!
UPON%RECEIPT%OF%THIS%TOOL,%INSPECT%THE%PACKAGE%FOR%DAMAGE.%%
!
Carefully!inspect!all!components!for!damage!incurred!during!shipping.!If!any!shipping!damage!is!
found,!notify!the!carrier!at!once.!Shipping!damage!is!NOT!covered!by!warranty.!The!carrier!is!
responsible!for!all!repair!or!replacement!costs!resulting!from!damage!in!shipment.!
!
Neither!TorsionX,!nor!its!distributors!are!responsible!for!damage!caused!by!unsafe!and/or!faulty!
operations.!If!a!problem!arises!during!use,!shut!off!the!power!immediately!and!consult!your!
TorsionX!distributor.!
!
ALL!OF!OUR!PRODUCTS!MAY!HAVE!UPGRADES!AND!MODIFICATIONS!WITHOUT!NOTICE.!
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Warnings ........................................................................................................................................ 3!
PWRPAX-115/220!Multi-Port!Power!Pack .....................................................................................4!
Hydraulic!Couplers ......................................................................................................................... 4!
Set!Up............................................................................................................................................. 5!
Operation ....................................................................................................................................... 7!
Features ......................................................................................................................................... 7!
Warranty ........................................................................................................................................ 8!
Trouble!Shooting!Guide ................................................................................................................. 9!

TorsionX! PWRPAX-115/220!Multi-Port!Power!Pack!(Updated!10/01/21)! 3!
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•Inspect!hose!for!wear!and!damage!prior!to!every!use.!
•Only!use!twin!line!high-pressure!hydraulic!hoses!rated!for!10,000!PSI!(700!BAR)!
with!at!least!a!3:1!safety!factor.!
•The!maximum!operating!pressure!is!10,000!PSI!(700!BAR)!-!Do!not!exceed!10,000!
PSI!(700!BAR).!
•Should!a!hydraulic!hose!ever!rupture,!burst,!or!need!to!be!disconnected,!
immediately!shut!off!the!hydraulic!power!pack.!!
•Never!attempt!to!grasp!a!leaking!pressurized!hose!with!your!hands.!!The!force!of!
the!escaping!hydraulic!fluid!could!cause!serious!injury.!!
•Do!not!let!the!hose!kink,!twist,!curl!or!bend!so!tightly!that!oil!flow!within!the!hose!is!
blocked!or!reduced.!!
•Too!small!of!a!bending!radius!will!kink!and!destroy!the!high-pressure!hydraulic!
hose.!
•Before!operating!the!hydraulic!power!pack,!tighten!all!hydraulic!hose!connections!with!
the!proper!tools.!!
•Connections!should!be!tightened!securely!and!leak-free.!!
•Do%not!over!tighten.!!!
•Over!tightening!can!cause!premature!coupler!thread!failure.!
•Shut!off!the!electric!motor!before!breaking!any!hydraulic!connections!in!the!system.!
•Do%not!subject!the!hose!to!potential!hazards!such!as:!
•Fire!
•Sharp!surfaces!!
•Extreme!heat!or!cold!
•Heavy!impact!
•Hose!material!and!coupler!seals!must!be!compatible!with!the!hydraulic!fluid.!!
•Keep!hoses!away!from!contact!with!corrosive!materials!such!as!creosote-
impregnated!objects!and!some!paints!and!solvents.!!
•Hose!deterioration!due!to!corrosive!materials!can!result!in!premature!failure!and!
serious!personal!injury.!
•Never!paint!a!hydraulic!hose.!!
•Never!paint!hydraulic!couplers.!!
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TorsionX! PWRPAX-115/220!Multi-Port!Power!Pack!(Updated!10/01/21)! 4!
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•Do!not!exceed!the!maximum!hydraulic!pressure!rating!of!10,000!PSI!(700!BAR).!
•Do!not!tamper!with!any!internal!high-pressure!relief!valve.!!
•Creating!pressure!beyond!rated!capacities!can!result!in!serious!personal!injury.!
•Before!replenishing!the!hydraulic!oil,!retract!the!system!to!prevent!overfilling!the!pump!
reservoir.!!
•Overfilling!can!cause!personal!injury!due!to!excess!reservoir!pressure!created!
when!the!wrenches!are!retracted.!
!
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•Disconnect%the%hydraulic%power%pack%from%the%power%supply%when%performing%
maintenance%or%repairs.%
•If!the!power!supply!is!damaged!or!the!inner!wiring!is!exposed!in!any!way,!replace!
immediately.!
•If!the!power!cord!is!damaged!or!wiring!is!exposed,!replace!or!repair!immediately.!
•Check!the!total!amperage!draw!for!the!electrical!circuit!you!will!be!using.!!
•Low!amperage!can!cause!the!power!pack!to!generate!excessive!heat!and!may!
cause!the!electric!circuit!breakers!to!trip.!
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HC@%<89'*,F$8?9;%&,
•Never!over!tighten!the!
hydraulic!coupler.!!
•Over!tightening!
can!cause!
premature!thread!
failure.!!
•Check!for!gaps!in!the!hydraulic!coupler.!!
•Gaps%can%cause%a%disruption%in%the%flow%of%hydraulic%fluid.%
•Gaps%will%cause%the%hydraulic%torque%wrench%to%not%operate.%
•Immediately!replace!any!worn!or!damaged!hydraulic!couplers.!
•Do!not!use!the!hose!to!move!the!attached!equipment.!!
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WHEN%ONLY%USING%ONE%HYDRAULIC%TORQUE%WRENCH,%COVER%THE%EMPTY%
HYDRAULIC%COUPLINGS%WITH%DUST%CAPS.%
%
USE%A%STABLE%ELECTRIC%SOURCE.%IF%POWER%SUPPLY%IS%UNSTEADY%IT%MAY%AFFECT%THE%
PERFORMANCE%AND%MAY%DAMAGE%THE%HYDRAULIC%POWER%PACK.%
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%
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Figure!1!

TorsionX! PWRPAX-115/220!Multi-Port!Power!Pack!(Updated!10/01/21)! 5!
IF%YOU%ARE%USING%AN%EXTENSION%CORD%TO%POWER%THE%HYDRAULIC%PUMP,%USE%A%HEAVY%
GAUGE%CORD%(12%GAUGE%OR%BETTER).%
%
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•Before!performing!any!maintenance,!disconnect!power!pack!from!power.!
•Do%not!permit!anyone!to!stand!in!front!of!open!hydraulic!couplers!during!operation.!
•Never!exceed!the!maximum!operating!pressure!of!10,000!PSI!(700!BAR).!
•Do%not!operate!without!oil.!
•Keep!the!power!pack!clean.!
!
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HC@%<89'*,>'9I,
Attention:!The!power!pack!has!been!shipped!without!oil!in!the!reservoir.!Only!use!a!high-
quality,!non-foaming!hydraulic!oil,!which!meets!the!following!requirements:!
!
•Cleanliness!Level:!
oISO%4406:%17/15/12!
oNAS%1638:%6!
oSAE%749:%3!
•ISO!Viscosity!Grade:!
oCold%Climates:!32!
oTemperate%Climates:%46!
oTropical%Climates:!68!
!
M'99'(G,:N;,/;&;%O$'%I,
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1. Place!PWRPAX!on!level!surface.!
2. Clean!the!area!around!the!filler!cap.!!
a. Any!dirt!or!grime!in!the!hydraulic!oil!can!damage!the!internal!workings!of!the!
power!pack.!
3. Remove!the!filler!cap,!and!insert!a!clean!funnel.!!
4. Fill!with!appropriate!hydraulic!oil!until!oil!above!red!dot!in!sight-glass!window.!
5. Replace!filler!cap.!
6. Cycle!the!power!pack!(with!hydraulic!torque!wrench!attached)!several!times.!!
7. Retract!the!hydraulic!torque!wrench!and!check!the!oil!level!in!the!power!pack!reservoir!
again.!!
a. This!will!also!help!eliminate!air!from!the!system.!

TorsionX! PWRPAX-115/220!Multi-Port!Power!Pack!(Updated!10/01/21)! 6!
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1. Inspect!all!hydraulic!twin!line!hoses,!threads!and!fittings!for!signs!of!wear!or!damage!
and!replace!as!needed.!
2. Clean!all!hose!ends!and!hydraulic!couplers.!
3. Connect!the!twin!line!hydraulic!hose!to!the!hydraulic!torque!wrench!and!the!power!
pack,!making!sure!all!hydraulic!couplers!are!snug.!
4. Jog!the!power!pack!several!times.!
a. The!power!pack!is!now!ready!to!be!put!into!regular!operation.!
!
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NOTE:!For!easy!adjustment!of!the!pressure!
regulating!valve!always!adjust!the!pressure!by!
increasing!to!the!desired!pressure!setting.!
!
1. Loosen!the!locknut!on!the!pressure!
regulating!valve,!and!back!the!adjusting!
knob!out!a!few!turns.!!
a. Do!so!by!turning!the!adjusting!
knob!in!a!counterclockwise!
direction.!(Figure!2)!
b. This!will!decrease!the!pressure!setting!to!a!pressure!lower!than!the!desired!
pressure.!
!
ATTENTION:%THE%POWER%PACK%MUST%BE%COMPLETELY%CONNECTED%AND%THE%HYDRAULIC%
TORQUE%WRENCH%MUST%NOT%BE%ON%THE%APPLICATION%WHEN%ADJUSTING%THE%PRESSURE.%
!
2. Connect!the!electric!power!supply!and!flip!the!on/off!switch!to!“On”!!
a. This!switch!is!located!on!the!side!of!the!electrical!control!box.!!
3. Press!the!top!of!the!rocker!switch!on!the!remote!control!handle!to!turn!the!power!pack!
on.!!
a. The!power!pack!will!deliver!hydraulic!oil!to!the!low!pressure!port!(Port!B).!
4. Press!and!hold!the!top!of!the!rocker!switch!further!to!engage!the!momentary!“Advance”!
switch.!!
a. The!power!pack!will!deliver!hydraulic!oil!to!the!high!pressure!port!(Port!A).!
5. While!holding!remote!rocker!in!the!“Advance”!position,!slowly!turn!the!adjusting!knob!
in!a!clockwise!direction.!!
a. This!will!gradually!increase!the!pressure!setting.!!
6. When!the!desired!pressure!is!reached,!lock!the!adjusting!knob!in!position!by!tightening!
the!locknut.!
!
IMPORTANT:%NEVER%EXCEED%10,000%PSI%(700%BAR)%
Figure!2!

TorsionX! PWRPAX-115/220!Multi-Port!Power!Pack!(Updated!10/01/21)! 7!
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1. Press!the!remote!rocker!switch!on!the!top!to!advance!the!hydraulic!torque!wrench.!!
2. When!you!hear!an!audible!“Click”!from!the!hydraulic!torque!wrench,!release!the!remote!
rocker.!!
a. The!hydraulic!torque!wrench!will!automatically!retract.!
3. When!the!hydraulic!torque!wrench!is!fully!retracted,!repeat!the!
process!until!the!desired!pressure/torque!rating!is!reached.!
•To!disconnect!tools!and!hoses!from!system,!you!must!release!
system!pressure.!!
a. To!release!pressure!from!system,!press!the!rubber!button!
on!top!of!the!solenoid.!(Figure!3)!!
!
!
Attention:!When!using!a!hydraulic!power!pack!for!the!first!time,!activate!the!hydraulic!torque!
wrench!prior!to!putting!tool!on!an!application;!this!will!help!remove!any!air!from!the!system.!
,
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•PWRPAX-115/220!Multi-Port!Power!Pack!is!a!three-stage!power!pack.!The!pressure!
relief!valve!is!assembled!in!the!high-pressure!port.!
•Flow!rates!for!the!power!pack!by!stage!are:!
•50in!/min!in!high!pressure!stage!
•110in!/min!in!mid!pressure!stage!
•610in!/min!in!low!pressure!stage!
•Maximum!operating!pressure:!10,000!PSI!
•The!PWRPAX-115/220!Multi-Port!Power!Pack!can!simultaneously!run!two!or!four!torque!
wrenches!at!the!same!time.!
•The!PWRPAX-115/220!is!a!dual!voltage!dual!frequency!design.!
•Electric!power!options:!
•115/220V!50/60HZ,!1.5!Hp!Motor!
•The!pump!will!ship!in!the!voltage!requested!by!customer.!
•Please!contact!TorsionX!for!instructions!on!how!to!convert!between!voltages.!
•Acceptable!working!temperature:!-20!F!to!120!F!(Select!appropriate!grade!oil)!
•Overall!dimensions:!18”L!x!15.5”W!x!20”H!
•Weight!(w/!oil):!75lbs!
!
Figure!3!

TorsionX! PWRPAX-115/220!Multi-Port!Power!Pack!(Updated!10/01/21)! 8!
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1.!TorsionX!guarantees!the!PWRPAX-115/220!Multi-Port!Power!Pack!quality!for!12!months!from!
the!date!of!purchase.!
2.!If!any!quality!issue!due!to!the!defects!of!the!materials!or!workmanship!is!found!within!the!
guarantee!period,!TorsionX!will!repair!or!replace!the!defective!products!at!TorsionX’s!
discretion.!
3.!If!the!equipment!is!found!to!be!damaged!due!to!negligence,!operating!the!power!pack!
incorrectly,!tampering!with,!or!attempting!to!repair!the!power!pack!in!part!or!whole,!the!
warranty!is!invalidated.!
!
!

TorsionX! PWRPAX-115/220!Multi-Port!Power!Pack!(Updated!10/01/21)! 9!
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