Toshiba NetPac User manual
Toshiba NetPac Wireless System
Installation and Operation Manual
Document Number: 62986-001
Date: July, 2011
Toshiba NetPac Wireless System
Installation and Operation Manual
Document Number: 62986-001
Date: July, 2011
Introduction
Congratulations on the purchase of the Toshiba Net Pac
Wireless System!
The Toshiba NetPac Wireless System is a communications
solution that is designed to monitor and control a network of
Toshiba’s 7-Series and 9-Series Adjustable Speed Drives
(ASDs). The wireless system consists of three components: a
USB Transceiver Module, an ASD Transceiver Module
(one for each ASD within the network), and the software
CD.
The USB Transceiver Module communicates with the ASD
Transceiver Module. The USB module connects to the USB
port of the PC that will be used for system monitoring and
control via the ASD PRO Software.
The ASD Transceiver Module allows all system nodes
(personal computer [PC] and all ASDs) to communicate with
each of the other nodes in the network via its mesh network
design. Wireless communication is accomplished via spread
spectrum using the 802.15.4 protocol.
Once properly configured, and using the ASD PRO
software, system changes, node monitoring, and
configuration updates may be accomplished remotely via a
PC. See the ASD PRO Software Manual (P/N 59443) for
additional information on using ASD PRO Software.
To maximize the abilities of your Toshiba N etP ac Wireless
System, a working familiarity with this guide will be
required. This guide has been prepared for the installer, user,
and maintenance personnel. This guide may also be used as a
reference guide or for training. With this in mind, use this
guide to develop a system familiarity before attempting to
install or operate the system using the Toshiba N etP ac
Wireless System.
About This Guide
This guide was written by the Toshiba Technical Publications
Group. This group is tasked with providing technical
documentation for the Toshiba NetPac Wireless System. Every
effort has been made to provide accurate and concise information
to you, our customer.
At Toshiba we’re continuously searching for better ways to meet
the constantly changing needs of our customers. E-mail your
comments, questions, or concerns about this publication to
Technical-Publications[email protected].
Guide’s Purpose and Scope
This guide provides information on how to safely install, operate,
and dispose of your Toshiba NetPac Wireless System.
The information provided in this guide is applicable to the
Toshi ba NetPac Wireless System only.
Included is a section on general safety that describes the warning
labels and symbols that are used throughout the guide. Read the
guide completely before installing, operating, performing
maintenance, or disposing of this equipment.
This guide and any accompanying drawings are to be considered
a permanent part of the equipment and should be readily
available for reference and review.
Toshiba International Corporation reserves the right, without
prior notice, to update information, make product changes, or to
discontinue any product or service identified in this publication.
Toshiba International Corporation (TIC) shall not be liable
for direct, indirect, special, or consequential damages
resulting from the use of the information contained within
this guide.
This guide is copyrighted. No part of this guide may be
photocopied or reproduced in any form without the prior written
consent of Toshiba International Corporation.
Copyright © 2011 Toshiba International Corporation.
TOSHIBA is a registered trademark of Toshiba Corporation.
All other product or trade references appearing in this guide are
registered trademarks of their respective owners.
All rights reserved.
Printed in the U.S.A.
Contacting Toshiba’s Customer
Support Center
Toshiba’s Customer Support Center can be contacted to obtain
help in resolving any Adjustable Speed Drive system problem
that you may experience or to provide application information.
The Support Center is open from 8 a.m. to 5 p.m. (CST),
Monday through Friday.
The Center’s toll free number is US (800) 231-1412/Fax (713)
937-9349 CAN (800) 872-2192 MEX 01 (800) 527-1204.
For after-hours support follow the directions in the outgoing
message when calling.
You may also contact Toshiba by writing to:
Toshiba International Corporation
13131 West Little York Road
Houston, Texas 77041-9990
Attn: ASD Product Manager.
For further information on Toshiba’s products and services,
please visit our web site at www.toshiba.com/ind/.
Table of Contents
NetPac Wireless System i
General Safety Information .......................................... 1
Safety Alert Symbol ................................................. 1
Signal Words ............................................................ 1
Special Symbols .............................................................. 3
Electrical Hazard Symbol ......................................... 3
Explosion Hazard Symbol ........................................ 3
Equipment Warning Labels ...................................... 3
Qualified Personnel ........................................................ 4
Equipment Inspection ............................................... 4
Disposal .................................................................... 5
Installation Precautions ................................................. 6
Personnel Protection ................................................. 6
Power Connections ................................................... 6
Hardware Installation ................................................ 7
Software Installation ................................................. 7
Hardware Installation and Connections ...................... 8
Series-2 Transceiver Module Installation ................. 8
RJ-45 Transceiver Installation .................................. 9
PC USB Transceiver Installation .............................. 9
RJ-45 Transceiver Part Numbering Convention ...... 10
USB Transceiver Part Numbering Convention ........ 10
Software Installation and Verification ....................... 11
Driver/Port Installation and Setup .......................... 11
USB Driver/Port Verification ................................. 15
System Operation ......................................................... 17
ASD Setup Requirements ....................................... 17
ASD PRO Software ................................................ 18
NetPac Wireless System 1
General Safety Information
DO NOT attempt to install, operate, or dispose of this equipment
until you have read and understood all of the product safety
information and directions that are contained in this guide.
Safety Alert Symbol
The Safety Alert Symbol is comprised of an equilateral triangle
enclosing an exclamation mark and indicates that a potential
personal injury hazard exists.
Signal Words
Listed below are the signal words that are used throughout this
guide followed by their descriptions and associated symbols.
When the words DANGER, WARNING, or CAUTION are used
in this guide they will be followed by important safety
information that must be carefully adhered to.
The word DANGER preceded by the safety alert symbol
indicates that an imminently hazardous situation exists that, if not
avoided or if instructions are not followed precisely, will result in
serious injury to personnel or loss of life.
The word WARNING preceded by the safety alert symbol
indicates that a potentially hazardous situation exists that, if not
avoided or if instructions are not followed precisely, could result
in serious injury to personnel or loss of life.
DANGER
WARNING
2 NetPac Wireless System
The word CAUTION preceded by the safety alert symbol
indicates that a potentially hazardous situation exists that, if not
avoided or if instructions are not followed precisely, may result in
minor or moderate injury.
The word CAUTION without the safety alert symbol indicates a
potentially hazardous situation exists that, if not avoided or if
instructions are not followed precisely, may result in equipment
and property damage.
CAUTION
CAUTION
NetPac Wireless System 3
Special Symbols
To identify special hazards, other symbols may appear in
conjunction with the DANGER, WARNING, or CAUTION
signal words. These symbols indicate areas that require special
and/or strict adherence to the procedures to prevent serious injury
to personnel or loss of life.
Electrical Hazard Symbol
The Electrical Hazard Symbol is comprised of
an equilateral triangle enclosing a lightning bolt
and indicates that a potentially hazardous
situation exists that, if not avoided, may result in
an injury from electrical shock or burn.
Explosion Hazard Symbol
The Explosion Hazard Symbol is comprised of
an equilateral triangle enclosing an explosion and
indicates that a potentially hazardous situation
exists that, if not avoided, may result in an injury
from exploding parts.
Equipment Warning Labels
DO NOT attempt to install, operate, perform maintenance, or
dispose of this equipment until you have read and understood all
of the product labels and user directions that are contained in this
guide.
To identify special hazards, special symbols may appear in
conjunction with the DANGER, WARNING, or CAUTION
signal words. DO NOT remove or cover any of these labels. If
the labels are damaged or if additional labels are required, contact
your Toshiba Sales Representative.
Labels attached to the equipment are there to provide useful
information or to indicate an imminently hazardous situation that
4 NetPac Wireless System
may result in serious injury, severe property and equipment
damage, or loss of life if safe procedures or methods are not
followed as outlined in this guide.
Qualified Personnel
Installation, operation, maintenance, and disposal are to be
performed by Qualified Personnel only. A qualified person is
one that has the skills and knowledge relating to the construction,
installation, operation, and maintenance of the electrical
equipment and has received safety training on the hazards
involved (refer to the latest edition of NFPA 70E for additional
safety requirements).
Qualified Personnel shall:
• Have carefully read and understood all of the user directions
that are contained in this guide and the installation and
operation manual of the ASD being utilized.
• Be familiar with the construction and function of the ASD,
the equipment being utilized, and the hazards involved.
• Be able to recognize and properly address hazards associated
with the application of motor-driven equipment.
• Be trained and authorized to safely energize, de-energize,
ground, lock out/tagout circuits and equipment, and clear
faults in accordance with established safety practices.
• Be trained in the proper care and use of protective equipment
such as safety shoes, rubber gloves, hard hats, safety glasses,
face shields, flash clothing, etc., in accordance with
established safety practices.
For additional information on workplace safety, visit
www.osha.gov.
Equipment Inspection
• Upon receipt of the equipment inspect the packaging and
equipment for shipping damage.
NetPac Wireless System 5
• Carefully unpack the equipment and check for damaged
parts, missing parts, or concealed damage that may have
occurred during shipping. If any discrepancies are
discovered, it should be noted with the carrier prior to
accepting the shipment, if possible. File a claim with the
carrier if necessary and immediately notify your Toshiba
Sales Representative.
•DO NOT install equipment if it is damaged or if it is missing
any component(s).
• Modification of this equipment is dangerous and is to be
performed by factory trained personnel. When modifications
are required contact your Toshiba Sales Representative.
• Contact your Toshiba Sales Representative to report
discrepancies or for assistance if required.
Disposal
Never dispose of electrical components via incineration. Contact
your state environmental agency for details on disposal of
electrical components and packaging in your area.
6 NetPac Wireless System
Installation Precautions
Personnel Protection
•TheToshiba NetPac Wireless System is to be installed,
operated, and disposed of by Qualified Personnel only.
• Personal protection equipment is to be used to protect
employees from any hazards inherent to system operation.
• Follow all warnings and precautions.
Power Connections
Contact With Energized Wiring
Will Cause Severe Injury Or
Loss Of Life.
• Turn off, lockout, and tagout all power sources before
performing maintenance and making adjustments to the
ASD system.
• Ensure that all system/ASD power is off and that the Power
and Charge LEDs on the ASD are off before opening the
front door or removing the front cover (device-specific) of
the ASD.
• Inspect the system components periodically for damaged or
improperly functioning parts, cleanliness, and if using the
Toshiba NetPac Wireless System, ensure that the ASD
Transceiver Module installation is secure.
•TheUSB Transceiver Module may be inserted or removed
while PC power is applied.
•DO NOT remove the USB Transceiver Module while the
ASD PRO software or the motor is running. A running
motor will continue to run uncontrolled if the module is
removed.
DANGER
DANGER
NetPac Wireless System 7
Hardware Installation
• The system hardware components are to be installed by
Qualified Personnel only.
•TheToshiba NetPac Wireless System is designed for use in
Toshiba’s 7-Series and 9-Series ASDs only. DO NOT
attempt to install the wireless components in any other type
of system, as this may result in equipment damage or injury
to personnel.
• Bent pins or an improper insertion may result in intermittent
operation or system failure.
• Apply power to the ASD only after attaching and/or securing
the front cover (ASD dependent) of the ASD.
Software Installation
• The system software is to be installed by Qualified Personnel
ONLY.
• It is the responsibility of the installer/maintenance personnel
to ensure that safety and precautionary measures are in
place.
• It is the responsibility of the installer/maintenance personnel
to ensure that the hardware/software installation will not
result in an unexpected startup of the equipment.
8 NetPac Wireless System
Hardware Installation and
Connections
Contact With Energized Wiring
Will Cause Severe Injury Or
Loss Of Life.
There are two types of transceiver modules used with the
7-Series ASD. The Series-2 (shown below) is used with the
7-Series ASD only and the RJ-45 type (shown on page 9) is used
with the 7- and 9-Series ASD.
Series-2 Transceiver Module
Installation
1. Ensure that all system/ASD power is off and that the ASD
Power and Charge LEDs are off.
2. Open the front door or remove the front cover (device-
specific) of the ASD to gain access to the control board of
the ASD.
3. Remove the factory-installed
Jumper PCB from the J4
connector of the control board
(note Jumper PCB orientation in
the event that a re-installation is
required) — the Jumper PCB is
no longer required.
4. Insert the Adapter Board
(P/N 59513) into the J4 and J5
dual
in-line rows of connectors of
the control board (figure to right)
— ensure that the board is inserted with the correct
DANGER
NetPac Wireless System 9
orientation and that all mating pins are seated fully and
uniformly.
5. Insert the Series-2 Module
(P/N 64709) into the Adapter Board — ensure that the
module is inserted with the correct orientation and that all
mating pins are seated fully and uniformly.
6. Close the front door or reattach the front cover (device-
specific).
7. Apply system/ASD power.
Note: CNU1 of the control board CANNOT be used
while using the Toshiba NetPac Wireless System.
RJ-45 Transceiver Installation
1. Perform steps 1and 2of
the Series-2 Transceiver
Module Installation on
page 8.
2. Insert the transceiver
module into the RJ-45
connector of the 7-Series (CNU1) or 9-Series (S4) ASD
terminal board.
PC USB Transceiver Installation
1. Insert the USB
Transceiver Module
into any unused USB
port of the PC.
Once the module is
properly inserted into
the USB port of the PC, the Found New Hardware Wizard
dialog box appears.
2. Continue to step 1of the Software Installation and
Verification on page 11.
10 NetPac Wireless System
RJ-45 Transceiver Part
Numbering Convention
USB Transceiver Part
Numbering Convention
NetPac Wireless System 11
Software Installation and
Verification
The Toshiba NetPac Wireless System software is to be used for
system setup only.
Consult the ASD PRO Software Manual for specifics on the
operation of the ASD PRO software.
Driver/Port Installation and Setup
Proper system operation requires that two components be loaded
onto the host PC: Driver information and Port information.
Note: Both components must be loaded completely.
Failure to load both components completely may
result in an unexpected motor response,
intermittent operation, or total system failure.
Follow steps 1through 7below to load the driver information.
Upon completion, repeat steps 2through 6to load the port
information.
1. Place the CD that was received with the system into the CD
ROM drive.
Note: The Found New Hardware Wizard dialog box
appears when the USB Transceiver Module is
inserted at step 1 on pg. 9.
2. At the Found New Hardware Wizard dialog box click
Install from a list or specific location (Advanced) and
click Next (see Figure 1. on pg. 12).
12 NetPac Wireless System
Figure 1. New Hardware Wizard.
3. Browse to the CD ROM drive and select the folder (driver)
of the operating system being used (i.e., Vista, XP, etc.) and
click Next (see Figure 2.).
Note: If the PC operating system is unknown, right-
click the My Computer icon of the PC desktop
and select Properties. The General tab will show
the operating system type being used.
Toshiba Inter. Corp. USB to NetPac
NetPac Wireless System 13
Figure 2. Driver Selection.
4. In the event that the Software Compatibility prompt
appears, click Continue Anyway.
5. In the event that the Files Needed dialog box appears,
browse to the required file(s) of the CD ROM drive and
click OK.
Figure 3. Files Needed Dialog Box.
6. Upon completion of the installation the Found New
Hardware Wizard Completion dialog box appears —
Click Finish.
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