Trail Rover SCOUT 500TX User manual
1
For technical assistance, call 877-722-4097
DESIGNED FOR OFF ROAD USE ONLY
It is against the law to operate on public roads
Read and Follow Safety Instructions
Always wear a helmet
SCOUT 500TX
For technical assistance, call 877-722-4097
DESIGNED FOR OFF ROAD USE ONLY
It is against the law to operate on public roads
2Read and Follow Safety Instructions
Always wear a helmet
Warranty Summary
e owner must properly use, maintain and care for their TrailRover™ as explained in the Owner’s Manual. Owner must maintain all records of service performed on their
UTV. Only an authorized dealer or approved service enter can perform warranty repairs. Periodic service and inspections are considered regular maintenance and are not
reimbursable. All warranty repairs require prior authorization of TrailRover™. Operator must break in their vehicle before normal use or the vehicle may be subject to warranty
non-approval. e break in period is half throttle or 4,000 maximum rpms for the rst 3 hours of initial use. Warranty starts from the date of purchase.
TrailRover™ 800 TX/TXE UTV Warranty Summary
Engine and Frame 18 Months (Unlimited Miles)
Transmission 8 Months
Electrical EFI, Fuel and Electrical Components 6 Months
Suspension Shocks 6 Months
Brake Caliper 6 Months
Exhaust Header Pipe, Muer 6 Months
Clutch CVT/Manual Clutch 90 Days
Summary of Items Covered Under the Labor Warranty
Pre-Approved Labor form Authorized Service Provider Up to $65/Hour
Engine/Transmission 90 Days
Mechanical Injector 90 Days
Electrical Harness, CDI, Instrument Center 90 Days
Clutch CVT/Manual Clutch 90 Days
Summary of Items Not Covered Under the Warranty
* Damage from Accidents * Damage from Abuse * Damage from Misuse * Damage from unapproved parts & accessories
* Diagnosis of UTV problems * Battery * Fuses * Spark Plug(s)
* Rubber Parts * Rims and Wheels * Brake Levers and Pedals* Clutch Levers and Pedals
* Floor Boards * Tires * Gas and Engine Oil Caps * Body Parts of Any Kind
* Bushings * Filters of Any Kind * Acts of Nature * Light Bulbs
* Required Routine Maintenance * Lubricants * Steering Wheel * Coolant or Fluids of Any Kind
* Travel Charges * Brake Pads, Brake Shoes, Brake Rotors and Brake Discs
* Any part not purchased with TrailRover™ * Seals, Gaskets, Belts , Cables & Hoses of any kind
* Physical damage caused by corrosion, re or explosion not caused by defective materials or workmanship
* Failures not caused by a defect in material or workmanship
Any alterations that have not been PRE-APPROVED by the MANUFACTURER will void all warranties. If an alteration is approved by the MANUFACTURER, verify that this
alteration is covered under warranty.
Refer to the complete manufacturer’s warranty beginning on Page 35 of this owner’s manual for detailed warranty information.
IF YOU HAVE QUESTIONS ABOUT YOUR TRAILROVER™ UTV, PLEASE CALL 8777224097
TO SPEAK TO A FACTORY TRAINED SERVICE REPRESENTATIVE.
YOUR NEW TRAILROVER™ IS DESIGNED AND MANUFACTURED FOR
OFFROAD USE ONLY!!
I TR™ , .
Please check your local riding laws and regulations before operating your TrailRover™.
is TrailRover™ complies with all applicable OFF-ROAD noise level and spark arrester laws and regulations in eect
at the time of manufacture.
ENGAGE PARKING BRAKE AND REMOVE KEYS WHEN YOUR TRAILROVER™ IS NOT IN USE
P .
Never leave children unattended near your TrailRover™.
USE PREMIUM UNLEADED FUEL WITH A MINIMUM OCTANE RATING OF .
F E . If fuel contains Ethanol, it cannot contain more than
10%. Fuel stabilizers must be added to the gasoline following the manufacturer’s instructions on the fuel stabilizer
label.
E .
E .
3
For technical assistance, call 877-722-4097
DESIGNED FOR OFF ROAD USE ONLY
It is against the law to operate on public roads
Read and Follow Safety Instructions
Always wear a helmet
Table of Contents
Safety Information .................................................................................................................................................................. 3, 4
Overview of Vehicle and Components .............................................................................................................................5 - 10
Break-In Period Instructions ...................................................................................................................................................11
Pre-Driving Inspections ...........................................................................................................................................................12
Operation Instructions .....................................................................................................................................................13 - 18
Maintenance & Repair .......................................................................................................................................................19 - 21
Troubleshooting .................................................................................................................................................................22 - 27
Technical Specications .................................................................................................................................................... 28 - 34
Warranty .............................................................................................................................................................................35 - 37
Congratulations on the purchase of your new
TrailRover™ All Terrain Vehicle.
e TrailRover™ UTV is the result of many years of experience in the nest sporting, touring, and pace setting racing machines.
is manual will provide you with a basic understanding of the features and operation of your new TrailRover™ UTV.
is manual includes important safety information, special techniques and skills necessary to ride the UTV. It also includes basic
maintenance and inspection procedures. If you have any questions about the operation or maintenance of your TrailRover™ UTV,
please call us at 877-722-4097 to speak to a factory trained technical service representative.
Read this manual carefully. You should pay special attention to sections labeled “W” and “C”.
Failure to follow W instructions could result in severe injury or death to the operator, a bystander, or a person inspecting
or repairing your TrailRover™ UTV.
A C indicates special precautions that must be taken to avoid damage to the TrailRover™ UTV.
W
Your TrailRover™ UTV is not a toy and can be hazardous to operate. Read this manual in its entirety before operating your UTV
making sure you understand all of the instructions prior to use.
Pay close attention to the and C labels on your TrailRover™ UTV and within this owner’s manual.
Never operate your TrailRover™ UTV without proper instruction.
Your TrailRover™ UTV should not be operated by a child under 16 years of age because they may not be able to safely maneuver
this UTV which may result in serious injury or death.
Never use your TrailRover™ UTV without wearing an approved helmet and other protective clothing
For technical assistance, call 877-722-4097
DESIGNED FOR OFF ROAD USE ONLY
It is against the law to operate on public roads
4Read and Follow Safety Instructions
Always wear a helmet
Important Safety Information
Your TrailRover™ UTV is not a toy and can be hazardous to operate. Your TrailRover™ handles dierently from other vehicles,
including motorcycles and cars. A collision or rollover can occur quickly even during routine maneuvers such as turning and
riding on hills and over obstacles. If you fail to take proper precautions, SEVERE INJURY OR DEATH can result if you do not
follow these instructions.
Read this manual carefully making sure you should understand the instructions and warnings in the owner’s manual.
Pay Close attention to the warnings and labels on your TrailRover™.
Never operate your TrailRover™ without proper training and instruction. Free training is available to anyone who buys a new
UTV by calling 877-251-8975 for more information.
is TrailRover™ and any other UTV over 90 cc should not be ridden by anyone under 16 years of age.
is TrailRover™ is a high-performance UTV for o-road, sport type recreational use by experienced operators ONLY.
• Take a training course.
• Always wear an approved helmet
• Always follow the age recommendation.
• Never allow a child under 16 years of age to operate an UTV over 90 cc.
• Never allow a child under 16 years of age to operate an UTV without adult supervision and never allow continued use of an UTV by a
child who does not have the ability to operate it safely.
• Never operate at speeds that are too fast for your skills or riding conditions. Always travel at a speed that is appropriate for the terrain,
visibility, operating conditions and experience level.
• Do not operate your TrailRover™ on any paved surfaces including roads, sidewalks, driveways and parking lots. Your TrailRover™ is not
street legal. Operating this vehicle on paved surfaces is unsafe and is against the law in most locations.
• Always go slowly being very careful when operating in unfamiliar terrain. Always be alert to changing terrain conditions.
• Never operate your TrailRover™ on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to
control your UTV on such terrain. Always be especially cautious on this kind or terrain.
• Never operate your Trail Rover™ on any public road or highway. Your TrailRover™ is not designed for use on public roads.
• Never operate your TrailRover™ without wearing an approved motorcycle helmet that ts properly. You should also wear eye protection
(goggles of face shield), gloves, boots, a long sleeved shirt or a jacket and long pants.
• Never consume alcohol or use drugs while operating your TrailRover™.
• Never use your TrailRover™ on hills that are too steep for the UTV or your abilities. Practice on smaller hills before operating on steeper
hills.
• Do not modify your TrailRover™ through improper installation or use of accessories.
• Never attempt wheelies, jumps or other stunts.
• Always follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before climbing any hill.
Never climb hills with excessively loose or slippery surfaces. Never make sudden gear changes. Never go to the top of a hill at high speed.
• Always follow proper procedure for going down hills and for braking on hills as described in this manual. Check the terrain carefully
before going down any hill. Shi your weight backward. Never go down a hill at high speed. Avoid going down any hill at an angle that
would cause your TrailRover™ to lean sharply to one side. Go straight down a hill where possible.
• Always follow proper procedures for crossing the side of a hill. Avoid hills with excessively slippery or loose surfaces. Shi your weight
to the uphill side of the UTV. Never attempt to turn your TrailRover™ around on any hill until you have mastered the turning technique on
level ground. Avoid crossing the side of a steep hill if possible.
• Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stalling, use the proper gear and maintain
steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual.
Dismount on the uphill side or to a side if pointed straight uphill.
• Always check for obstacles when riding in a new area.
• Never attempt to operate over large obstacles, such as rocks or fallen trees. Always follow proper procedures when operating over
obstacles as described in this manual.
• Always be careful when skidding or sliding. Learn to safely control skidding or sliding by practicing at low speeds on level, smooth terrain.
On extremely slippery surfaces, like ice, go slowly and be very cautious in order to reduce the risk of slipping or skidding out of control.
• Never operate your TrailRover™ in fast owing water or in water deeper than recommended in this manual. Remember that wet brakes
may have reduced stopping ability. Test your brakes aer leaving water. If necessary, apply gentle pressure several times to let friction dry
the brake linings.
• Always use the tire size specied in this manual.
• Always maintain proper tire pressure as described in this manual.
• Never exceed the stated weight load capacity for your TrailRover™ Cargo should be properly distributed and securely attached. Reduce
speed and follow instructions in this manual for carrying cargo or pulling a trailer. Allow greater distance for braking.
• Inspect your TrailRover™ prior to each use to make sure it is in safe operating condition. Always follow the inspection and maintenance
procedures and schedules described in the manual.
• Always keep both hands on the steering wheel s and both feet inside the UTV during operation.
• Drain all fuel from the fuel tank and carburetor before transporting your TrailRover™.
5
For technical assistance, call 877-722-4097
DESIGNED FOR OFF ROAD USE ONLY
It is against the law to operate on public roads
Read and Follow Safety Instructions
Always wear a helmet
1.Engine hood 2. Turn Indicator 3.Headlight 4.Brush Guard 5.Tire
6.Seats 7.Safety Belt 8.Side board 9. Fuel Cap 10.Rear Fender
11. Cargo Bay 12. Safety Bar 13. Head Rest 14. Cover 15.Steering Wheel
16.Canopy Frame
SCOUT 500TX
Overview
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6Read and Follow Safety Instructions
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1.CTV case 2. Gear Case Oil Intake 3. Flange of transmission shaft 4.Generator 5.Carburetor
6.Starter 7. Idle speed control 8. Spark Plug 9.Oil intake
SCOUT 500TX
Engine Overview
7
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Vehicle Identication Number Engine Number
Oil Intake Engine oil dipstick
C: Oil level must remain at appropriate levels at all times to prevent engine damage. Engine damage
cause by failure to maintain correct levels is not covered under the warranty.
SCOUT 500TX
Engine Overview
Overow
Add Oil
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8Read and Follow Safety Instructions
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Oil drain plug (bottom of engine) Gear Case Intake
Fuel Cap (le side board) Coolant & water intakes
SCOUT 500TX
Engine Overview
C: To prevent leaking and oil loss, oil drain plug must be screwed in tightly. Engine damage caused by
failure to replace oil drain plug properly is not covered under the warranty.
Coolant Brake Fluid
Gas Cap
C: USE PREMIUM UNLEADED FUEL FOR HIGH PERFORMANCE ENGINES
WITH A MINIMUM OCTANE RATING OF .
F E . If fuel contains Ethanol, it cannot contain more than
10%. Fuel stabilizers must be added to the gasoline following the manufacturer’s instructions on the fuel stabilizer
label.
E .
E .
W: To prevent the risk of serious injury and burns, never remove radiator cap while the engine is hot.
e radiator cap should only be removed when the engine is cool. If the engine is hot when the cap is removed,
the uid and steam released will cause serious burns and injuries.
W: To prevent the risk of serious injury or death, maintain brake uid at proper levels.
Never mix brake uid from dierent manufacturers. Follow the manufacturer’s instructions on the label.
9
For technical assistance, call 877-722-4097
DESIGNED FOR OFF ROAD USE ONLY
It is against the law to operate on public roads
Read and Follow Safety Instructions
Always wear a helmet
SCOUT 500TX
Engine Overview
Check Oil Level in
Dierential Here
W:
Check oil level in the dierential frequently. Damage will occur if lubricating oil
is not changed as recommended, if oil level is too low or too high.
Check
Lubrication Levels in
Transmission Here
W:
Check oil level in the transmission box frequently. Damage will occur if
lubricating oil is not changed as recommended, if oil level is too low or too high.
For technical assistance, call 877-722-4097
DESIGNED FOR OFF ROAD USE ONLY
It is against the law to operate on public roads
10 Read and Follow Safety Instructions
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Fuse box, Relay (under driver’s seat) Relay Display
1. Horn relay 2. Low beam relay
3. High beam relay 4. Flash relay
Fuse Display
SCOUT 500TX
Engine Overview
21 3 4
11
For technical assistance, call 877-722-4097
DESIGNED FOR OFF ROAD USE ONLY
It is against the law to operate on public roads
Read and Follow Safety Instructions
Always wear a helmet
W
Failure to operate the vehicle properly can result in a collision, loss of control, accident or overturn, which
may result in serious injury or death. Read and understand all safety warnings outlined in the safety section
of this owner’s manual.
Vehicle Break-in Period
e break-in period for your new vehicle is dened as the rst ten hours of operation,
or the time it takes to use the rst two full tanks of gasoline.
No single action on your part is as important as a proper break-in period. Careful treatment of a
new engine and drive components will result in more ecient performance and longer life for these
components. Perform the following procedures carefully.
C Excessive heat build-up during the rst three hours of operation will damage close-tted engine
parts and drive components.
Do not operate at full throttle or high speeds during the rst three hours of use.
Always use the recommended oil. Never substitute or mix oil brands. Mixing brands or using a non-
recommended oil may cause serious engine damage which is not covered under the warranty.
Engine and Drive Train Break-in
1. Fill the fuel tank with gasoline. Always exercise extreme caution whenever handling gasoline. Never allow
a child to handle gasoline.
2. Check the oil level. Add the recommended oil as needed to maintain the oil level in the safe operating
range.
3. Complete the New Operator Driving Procedures outlined in this manual.
4. Avoid aggressive use of the brakes. See Brake System Break-in below.
5. Vary throttle positions. Do not operate at sustained idle.
6. Perform regular checks on uid levels, controls and areas outlined on the daily pre-ride inspection
checklist.
7. Change the engine oil at 10 hours or one month.
Brake System Break-in
Apply only moderate braking force for the rst 50 stops. Aggressive or overly forceful braking when the
brake system is new could damage brake pads and rotors.
CVT Break-in (Clutches/Belt)
A proper break-in of the clutches and drive belt will ensure a longer life and better performance. Break
in the clutches and belt by operating at slower speeds during the break-in period as recommended. Avoid
aggressive acceleration and high speed operation during the break-in period.
SCOUT 500TX
Operation
For technical assistance, call 877-722-4097
DESIGNED FOR OFF ROAD USE ONLY
It is against the law to operate on public roads
12 Read and Follow Safety Instructions
Always wear a helmet
Pre-Ride Inspection
Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the
risk of an accident. Always inspect the vehicle before each use to make sure it’s in safe operating condition.
Brakes & Steering Check for exibility and proper operation
Spark Plug Inspect condition
Fuel, Oil, Coolant & Brake Fluid Check for leaks and proper levels
Air lter Inspect, clean
Seat Belts Check full length of belt for damage,
check latches for proper operation
Mounting Brackets & Bolts Check to be sure they are in place and tightened
Tires Inspect condition & tread, check air pressure
rottle system Ensure proper operation
Gear case uid Check for leaks and proper levels
Engine Operation Listen for rattling or abnormal noises while idling
SCOUT 500TX
Operation
Safe Operation Practices
O . W
TR™ .
1. Read this manual in its entirety and take a training course before operating your TrailRover™.
2. Do not ride at night or when visibility is poor (rain, fog, dusk). Your vehicle doesn’t have lights that are
designed for driving poor weather or dark conditions.
3. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area. Never allow
a child to handle gasoline.
4. Never install accessories not approved by our company for use on this vehicle.
5. Never operate the vehicle on pavement or on any public street, road or highway, including dirt and
gravel roads. It is dangerous and against the law in most locations.
6. Drive in a manner appropriate for your skills and operating conditions. Never operate at excessive
speeds. DO NOT attempt to do power slides, “donuts”, jumps or other driving stunts. Keep both hands
on the steering wheel at all times.
7. Never consume alcohol or drugs before or while operating this vehicle.
8. Always use the size and type of tires specied for your vehicle. Always maintain proper tire pressure.
9. Never operate a damaged vehicle. Aer any overturn or accident, have a qualied service dealer inspect
the entire machine for possible damage.
10. Never operate the vehicle on a frozen body of water.
11. Do not touch hot exhaust system components. Always keep combustible materials away from the
exhaust system.
12. Always remove the ignition key when the vehicle is not in use to prevent unauthorized use.
13
For technical assistance, call 877-722-4097
DESIGNED FOR OFF ROAD USE ONLY
It is against the law to operate on public roads
Read and Follow Safety Instructions
Always wear a helmet
Starting the Engine
1. Sit in the driver’s seat and fasten the seat belt.
2. Place the transmission in neutral. Set the parking brake.
3. Apply the brakes.
4. Do not press the throttle pedal while starting the engine.
5. Turn the ignition key to the “ST” position. Engage the starter for a maximum of ve seconds. Release
the key when the engine starts.
6. If the engine does not start within ve seconds, return the ignition switch to the “ON” position and wait
ve seconds. Repeat steps 5 and 6 until the engine starts.
7. Vary the engine RPM slightly with the throttle to aid in warm-up until the engine idles smoothly.
8. Release the parking brake before driving.
C
Operating the vehicle when cold may damage the engine. Allow it to idle until warm before operating.
T:
If a warm engine has cooled to a point where it does not start easily, intermittent use of the choke (pulled
half way out) may be necessary. If the engine is over-choked when warm, depress the throttle lever fully
while cranking to aid in starting. Release the throttle lever immediately aer the engine starts. If the
engine does not start and all conditions are favorable, change the spark plug and try again.
Stopping the Engine
1. Release the throttle pedal completely and brake to a complete stop.
2. Place the transmission in neutral.
3. Set the parking brake.
4. Stop the engine.
5. Turn the fuel valve o.
Braking
1. Release the throttle pedal completely. (When the throttle pedal is released completely and engine speed
slows to near idle, the vehicle has no engine braking.)
2. Press on the brake pedal evenly and rmly. Practice starting and stopping (using the brakes) until you’re
familiar with the controls.
Parking the Vehicle
1. Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the
structure is well ventilated and that the vehicle is not close to any source of ame or sparks, including
any appliance with pilot lights.
2. Place the transmission in neutral.
3. Set the parking brake.
4. Stop the engine.
5. Remove the ignition key to prevent unauthorized use.
SCOUT 500TX
Operation
For technical assistance, call 877-722-4097
DESIGNED FOR OFF ROAD USE ONLY
It is against the law to operate on public roads
14 Read and Follow Safety Instructions
Always wear a helmet
SCOUT 500TX
Operation
Keys
Your new TrailRover™ was delivered with two sets of keys. One set is for the ignition and the other is for the
oil box. Spare keys should be stored in a safe place. WE DO NOT HAVE DUPLICATE KEYS AVAILABLE.
Ignition Switch
e ignition switch has four positions:
OFF: Everything but brake light is o
ACC: Auxiliary components Lights, Mp3 and horn only “ON”
ON: All circuits, except engine are on. Engine will operate in “ON” position.
START: With transmission in NEUTRAL, parking brake engaged and foot on
brake pedal, turn the key to “START” and release the key when the engine starts.
Key automatically goes to “ON” position.
C
Engine will only start with the transmission in “Neutral” and while the brake is engaged.
15
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Read and Follow Safety Instructions
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SCOUT 500TX
Operation
1. Engine Temperature Gauge
2. Le Turn Signal and Hazard Light Indicator
3. Gear Display: Back light for current gear
(L) - Low Speed
(H) - High Speed
(N) - Neutral
(R) - Reverse
4. Speedometer
5. Right Turn Signal and Hazard Light Indicator
6. Fuel Gauge
7. Brake Fluid Alarm - Low brake uid levels. Add brake uid immediately
8. High Beam Headlight Indicator
9. Odometer - Mileage Indicator
Dashboard Controls
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16 Read and Follow Safety Instructions
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Auxiliary Switches
The ignition switch must be turned to the “ACC” or “ON” position for operation of auxiliary components.
Press down halfway to turn on front and rear paking lights and dashboard controls. Press all the
way down to turn headlights on. Parking lights and dashboard controls remain on.
With pressed all the way down, press up to turnhight beam ligts on. Press down “ ”, to turn
high beam lights o.
Press down to turn hazard lights on.
Press down or to turn on the corresponding turn signal lights
Step down the brake pedal to turn he brake lights on.
Pressing the BRAKE will stop your TrailRover™. With the gear set to Low, High or Reverse pressing
the accelerator will power your TrailRover™ at the appropriate speed and direction.
SCOUT 500TX
Operation
Press the Horn Button in the center of
the steering wheel to operate the horn.
Brake Pedal
Accelerator
17
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Parking Brake
Open the rear door of cargo box, press the auxiliary switch down in the “ON” position. Press “UP” on “trailer”
switch. e cargo box will elevate allowing the contents of the cargo box to fall out. Press “DOWN”on
“TRAILER” switch to return the cargo box to its original position.
MAKE SURE THE AUXILIARY SWITCH IS IN THE “OFF” POSITION WHEN NOT IN USE. LEAVING
THE SWITCH IN THE “ON” POSITION WILL DRAIN THE BATTERY.
SCOUT 500TX
Operation
Pull the parking brake “UP” to help prevent
movement when parked to prevent sliding.
Press the button on the parking brake to
disengage the parking brake.
Caution: Do not leave the parking brake on in
the “UP” position when the vehicle is moving.
Leaving the parking brake on while the vehicle
is moving will damage the brakes and may cause
injury.
Cargo and Winch Switches
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18 Read and Follow Safety Instructions
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Windshield Wiper (If Equipped)
Turn the switch clockwise once for “low”, twice for “high”. Turn the opposite direction to turn o.
Idle Speed Adjusting Screw
SCOUT 500TX
Operation
Auxiliary Power Supply - Cigarette Lighter
e cigarette lighter can be used as a charger or to power small electronic
devices.
Caution: Please check your device to ensure compatibility with the 12V DC
power supply.
Mp3 and USB Adapter
With the ignition switch turned to the “ON” or “ACC”
position, also press the button in the middle of MP3
player, to listen to music on your Mp3 player. ere is a
USB interface under the passenger seat.
Adjusting the Idle Speed
Idle speed should be set at 1500 rpm. Idle speed can
by adjusted by rotating the screw until the correct idle
speed is achieved.
19
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Read and Follow Safety Instructions
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Engine Change engine oil and oil lter Adjust idling speed:1500±10% listen for abnormal
noise in engine; clean air lter core
Brake
Front and rear wheel brake; parking
brake;
brake performance
Check brake uid Brake pedal free travel 20:30 mm
Travel of parking brake is 2:3 gears
Steering Flexible
No blockage
Fastening bolts on re-director and steering
transmission organization which could inuence safety
performance
Transmission Stepless shi performance and belt
abrasion
Tires Tire pressure and thread depth
Tire pressure:
F. tire: 21PSI
R. tire: 28PSI
Check front tie-in: 2-5mm
Transmission
Make sure the bolts, ange nuts on
transmission sha and the bolts on
main drive are tightened.
Lights Illumination and signal Check all bulbs, signal switches, fuses and buttons.
Battery Check uids in cell
(if applicable)
If applicable, add only distilled water to the recom-
mended levels on the battery. Do not attempt to
service maintenance free battery.
Dash Display Display is normal and correct
Cargo Box and
Winch Work normally
SCOUT 500TX
Maintenance
600 Mile Service Schedule
Routine Service should be scheduled at 600 miles for optimal performance and eciency.
If you detect a problem, do not ride the vehicle until it has been serviced and repaired.
For technical assistance, call 877-722-4097
DESIGNED FOR OFF ROAD USE ONLY
It is against the law to operate on public roads
20 Read and Follow Safety Instructions
Always wear a helmet
Routine maintenance and a full system check should be performed before every ride.
If you detect a problem, do not ride the vehicle until it has been serviced and repaired.
Engine Check for leaks, check fuel, oil
and coolant levels.
Fuel, engine oil, cooling liquid, and other
mediums are at correct levels with no sign
of leaking; clean empty lters periodically
Steering organization Flexible with no blockage Each linking drag pole, ball head and
locking nut are tightened.
Brake
Brake uid is at the correct
level, brake pedal is smooth;
brakes work when pressed
Tire Air pressure, thread, no signs
of damage.
Tire pressure:
Front tires: 21PSI
Rear tires: 28PSI
read depth no less than 1.6mm
Lights Lamp covers, bulbs, signals
and horn Lamps, signals, auxiliary switches and fuses
Battery Check uids in cell
(if applicable)
If applicable, add only distilled water to the
recommended levels on the battery. Do not
attempt to service maintenance free battery.
Dashboard Display Display is normal and correct
Cargo Box & Winch Work normally
Transmission Secured, bolts tightened
properly, no missing bolts
SCOUT 500TX
Maintenance
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