TRAK-IT C3 ST User manual

OPERATORS MANUAL
TRAK-IT TOOL MODEL C3, C3 ST

2
TABLE OF CONTENTS
SUBJECT PAGE
INTRODUCTION AND WARRANTY 3-4
AN OVERVIEW OF THE TRAK-IT TOOL 5-6
SAFETY INSTRUCTIONS 7-9
BATTERY AND CHARGER 10-11
FUEL CELL AND METERING VALVE 11-12
PREPARING THE TRAK-IT TOOL FOR USE 14
TRAK-IT TOOL OPERATION 15
SERVICING 16-18
TROUBLESHOOTING 19-20
World Headquarters
Powers Fasteners
2 Powers Square
New Rochelle, NY 10801
USA
www.powers.com
Country Location Phone Website
USA New York 914-235-6300 www.powers.com
Canada Ontario 905-673-7295 www.powers.com
Australia Melbourne [phone] www.powers.com.au
New Zealand Auckland [phone] www.powers.com.nz
Europe Netherlands [phone] www.powerseurope.nl
Other New York [phone] www.powers.com
For Service, Sales, Products or Repair parts contact the Powers company
closest to you and ask for customer service.
TRAK-IT TOOL MODEL C3, C3 ST

INTRODUCTION
STATEMENT FROM POWERS FASTENERS
Powers Fasteners would like to thank you for purchasing the model C3 power fastening
tool. This tool has been designed and manufactured to the highest quality standards in
order to provide you with many years of trouble free performance. It is recommended that
this manual be read from cover to cover prior to operating the tool so as to become
familiar with all recommended safety warnings and precautions. Please note that the C3
tool, similar to other power fastening tools, will require minor routine maintenance to
keep it operating at optimum performance. Take note of the recommended maintenance
tips since proper maintenance will ultimately determine the life expectancy of the tool.
TRAK-IT TOOL OPERATING MANUAL
This manual is intended to familiarize you with the Powers Fasteners Trak-It tool. Unlike
other power fastening tools which are electric or use gunpowder, the Trak-It tool is
powered by an internal combustion linear motor which is similar to your car engine. The
tool ignites a proprietary fuel in the presence of air which drives a piston that strikes a
fastener. As you will see, the Trak-It tool is totally self-contained with a fuel cell, battery,
and a supply of fasteners.
For ease of use, this manual is divided into sections (see Contents). Each section of the
manual is written with you, the tool operator, in mind. We have left out all of the technical
terms so that you can readily understand how to get the maximum performance from your
Trak-It tool, and how to avoid damaging the tool or injuring yourself. But, to accomplish
this, we need you to do two things which you will see on the page below.
1.READ THE MANUAL FROM COVER TO COVER BEFORE USING THE TOOL.
2.FOLLOW ALL INSTRUCTIONS IN THE MANUAL.
The Trak-It tool should be handled like other power fastening tools that you use. When
used properly, it will meet your fastening needs. And, like most of your tools, when used
improperly it can cause injury. If you are going to allow others to use the Trak-It tool, it is
your responsibility to make sure that they also read and comply with the instructions in
this manual before attempting to operate the tool.
Should you have questions about the Trak-It system, or wish to obtain additional copies
of this manual, please feel free to contact the Powers Fasteners customer service
department at 1-914 235 6300 in the USA or www.powers.com. If purchased overseas
please locate our nearest factory location listed on page 2.
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TRAK-IT TOOL MODEL C3, C3 ST

WARRANTY
POWERS FASTENERS warrants that new Trak-It power fastening tools, parts and
accessories will be free from defects in material and workmanship for the period shown
below, after the date of delivery to the original user.
ONE-YEAR UNLIMITED WARRANTY
A one-year warranty will apply to all parts, including all wear items, less battery and
charger.
SIX-MONTH UNLIMITED WARRANTY
A six-month warranty applies to both the battery and charger. This warranty will be void
in the case of mishandling or operator abuse.
WARRANTY STATEMENT
Powers Fasteners sole liability hereunder will be to replace any part or accessory which
proves to be defective within the specified time period. Any replacement part or accessory
provided in accordance with this warranty will carry a warranty for the balance of the
period of warranty applicable to the part it replaces.
This warranty is void as to any tool which has been subjected to misuse, abuse,
accidental or intentional damage, use with fasteners, fuel, battery, or battery chargers not
meeting POWERS FASTENERS specification, size, or quality, improperly maintained,
repaired with other than genuine Trak-It replacement parts, damaged in transit or
handling, or which, in POWERS FASTENERS opinion, has been altered or repaired in a
way that affects or detracts from the performance of the tool.
POWERS FASTENERS MAKES NO WARRANTY, EXPRESSED OR IMPLIED, RELATING TO
MERCHANTABILITY, FITNESS, OR OTHERWISE, EXCEPT AS STATED ABOVE and the
liability AS STATED ABOVE AND AS ASSUMED ABOVE is in lieu of all other warranties
arising out of, or in connection with, the use and performance of the tool, except to the
extent otherwise provided by applicable law. POWERS FASTENERS SHALL IN NO EVENT
BE LIABLE FOR ANY DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING,
BUT NOT LIMITED TO DAMAGES WHICH MAY ARISE FROM LOSS OF ANTICIPATED
PROFITS OR PRODUCTION, SPOILAGE OF MATERIALS, INCREASED COST OF
OPERATION OR OTHERWISE.
Powers Fasteners reserves the right to change specifications, equipment, or designs at
any time without notice and without incurring obligation.
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TRAK-IT TOOL MODEL C3, C3 ST

OVERVIEW
The Trak-It tool is a self-contained, fully portable tool that uses liquid hydrocarbon fuel to
power a unique linear drive internal combustion motor.
In order for you to fully understand the information contained in this manual, you need a
basic understanding of the tool. The Trak-It tool is made up of three assemblies: the
Handle, the Motor, and the Magazine.
As you examine the Trak-It tool, become familiar with the three major assemblies and the
various components located in each of them.
The Handle Assembly contains the Fuel Cell, the Battery, Low Battery Voltage
Indicator Light, and the Trigger.
The Motor Assembly contains the Cover and Filter, the Motor Housing, the Nose
Piece, and the Contact Arm.
The Magazine Assembly contains the Follower, the Follower Release Lever, and
the Magazine Foot.
Dimension:
Activation Mode:
Full sequential actuation
Cycle Rate:
Intermittent Operation 2 to 3 pins per second
Continuous Operation 1000 pins per hour
Noise Level:
A-weighted single-event — LWA, 1 s, d 105.30 dB
sound power level
A-weighted single-event — LpA, 1 s, d 96.92 dB
emission sound pressure
level at work station
These values are determined and documented in accordance to EN12549 : 1999.
Vibration:
Vibration characteristic value = 3.70 m/s2
These values are determined and documented in accordance to ISO 8662-11.
This value is a tool-related characteristic value and dose not represent the influence to the
hand-arm-system when using the tool. An influence to the hand-arm-system when using
the tool will for example depend on the gripping force, the contact pressure force, the
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TRAK-IT TOOL MODEL C3, C3 ST
Weight※
Height
Length
Width
TRAK-IT C3 TRAK-IT C3 ST
8.2 pounds (3.7 kg) 7.9 pounds (3.6 kg)
15.3 inches (38.9 cm) 15.3 inches (38.9 cm)
17.3 inches (44.0 cm) 13.3 inches (33.9 cm)
4.2 inches (10.6 cm) 4.2 inches (10.6 cm)
TRAK-IT C3 XL
0.0 pounds (0.0 kg)
0.0 inches (00.0 cm)
0.0 inches (00.0 cm)
0.0 inches (00.0 cm)
※Includes tool and battery

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TRAK-IT TOOL MODEL C3, C3 ST
Air Filter Cover, Air Filter And Cylinder Cap
Motor Assembly
Jam Clear Lever Unit
Nose Piece
Contact Arm Follower Magazine Foot
Magazine Assembly
Follower Release
Lever
Battery
Low Battery Voltage Indicator Light
Handle Assembly
Actuator
Trigger
working direction, the adjustment of mains supply, the workpiece, the workpiece support.
NOTE: EXCEEDING THESE RATES COULD CAUSE THE TOOL TO OVERHEAT,
RESULTING IN LOSS OF PERFORMANCE OR DAMAGE TO TOOL COMPONENTS.
BY USING THE TRAK-IT TOOL AT ITS RECOMMENDED OPERATION RATE YOU WILL BE
ABLE TO DRIVE SEVERAL THOUSAND FASTENERS IN A TYPICAL WORKDAY.
Maximum Fastener Size:
1-1/2 inch (38 mm) long x. 102 inch (2.59 mm) diameter shank
Magazine Capacity:
Battery :
6 volts D.C. (nickel metal hydride) – Provides enough energy to drive approximately 3000
fasteners on a full charge.
Charge time – Approx. 2-1/2 hours.
Fuel Cell:
Liquid hydrocarbon – Provides enough fuel to drive up to 1200 fasteners.
(Dangerous goods class 2.1 UN1075 2.7 fl oz/40g/80ml)
NOTE: POWERS FASTENERS DECLARES THAT THE MODEL TI-C TOOL IS IN
CONFORMANCE WITH THE EUROPEAN "MACHINES" DIRECTIVE.
NOTE: The triangle symbol marked as " " following its tool serial number indicates that
safety yoke is equipped with this tool.
TRAK-IT C3
42 fasteners
TRAK-IT C3 ST
22 fasteners

SAFETY INSTRUCTIONS
The following safety instructions have been included in this manual to provide you with
basic information necessary for safe operation of the Trak-It Tool. DO NOT ATTEMPT TO
OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTOOD ALL SAFETY
PRECAUTIONS AND MANUAL INSTRUCTIONS.
Failure to follow all safety precautions and manual instructions can result in blindness,
severe personal injury, damage to personal property, and damage to the tool.
In addition to these instructions, additional training may be necessary, depending upon
the type of fastening you wish to do. Contact your Powers Fasteners customer service
representative for additional information.
DANGER
THE TRAK-IT TOOL IS AN INTERNAL COMBUSTION DEVICE. IT PRODUCES HOT
EXHAUST GASES THAT MAY IGNITE FLAMMABLE MATERIALS. THIS TOOL MUST NOT
BE USED IN A COMBUSTIBLE ENVIRONMENT OR IN THE PRESENCE OF COMBUSTIBLE
MATERIALS, SUCH AS FLAMMABLE CHEMICALS, ADHESIVES, GASOLINE, OR
SOLVENTS. CARE MUST BE TAKEN TO PREVENT A TOOL CONTAINING A FUEL CELL
FROM BEING EXPOSED TO TEMPERATURES IN EXCESS OF 120 ˚F (49 ˚C), SINCE THE
FUEL CELL COULD BURST RELEASING FLAMMABLE GAS.
THIS TOOL MUST BE OPERATED ONLY IN A WELL-VENTILATED ENVIRONMENT,
BECAUSE THE TOOL EXHAUSTS CARBON MONOXIDE SIMILAR TO A CHAINSAW OR
LAWN MOWER. EXPOSURE TO CARBON MONOXIDE MAY CAUSE DIZZINESS NAUSEA,
OR UNCONSCIOUSNESS.
THE TRAK-IT TOOL, THE FUEL CELLS, AND THE BATTERY CELL AND ITS CHARGER
SHOULD ALWAYS BE KEPT OUT OF THE REACH OF CHILDREN.
1. READ THIS MANUAL FROM COVER TO COVER. Always refer to this manual for
information about the safe operation and servicing of the Trak-It tool. If any portion
seems unclear, or you have any questions, contact your Powers Fasteners customer
service representative immediately.
2. WEAR EYE AND HEARING PROTECTION. Always wear hearing and eye protection
devices when you are operating the Trak-It tool or working in the vicinity of this tool.
Also, your eye protection must meet the requirement of ANSI STANDARD Z 87. 1 (Counsil
directive 89-686-EEC dated 21 Dec, 1989).
3. NEVER ASSUME THE TOOL IS EMPTY. Every time you pick up the Trak-It tool, check
the Magazine for fasteners. Never point the tool at anyone or yourself, even if you are
absolutely sure there are no fasteners in the tool. The fastener you did not see is the
fastener that can injure you or someone else.
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TRAK-IT TOOL MODEL C3, C3 ST

4. NEVER ENGAGE IN "HORSEPLAY” WITH THE TOOL. The Trak-It tool is not a
toy...it is a power fastening tool. It is designed to drive a fastener through steel sheets
into concrete. To accomplish this task, it generates a tremendous amount of energy.
Fooling around, even when you are absolutely sure there are no fasteners in the tool, is
asking for an accident.
5. NEVER CARRY THE TOOL WITH YOUR FINGER ON, OR DEPRESSING, THE
TRIGGER. You must remember that the Trak-It tool operates in a specific sequence. The
Contact Arm acts as an operating feature that blocks the Trigger from completing the ignition
circuit. Should you unintentionally depress the Contact Arm while pulling the Trigger as
you are carrying the tool, it could discharge a fastener.
6. NEVER OPERATE A TOOL THAT IS MALFUNCTIONING. If you determine that the
Trak-It tool is not working properly, and the problem is more than a simple fastener jam,
stop using it immediately and refer to the Servicing Section of this manual. If the problem
cannot be corrected with one of the steps covered in the Servicing Section, report the
problem to your supervisor or Powers Fasteners customer service representative.
DO NOT ATTEMPT TO MAKE ANY ADDITIONAL REPAIRS TO THE TRAK-IT TOOL.
7. OPERATE THE TOOL ONLY ON THE WORK SURFACE. The Trak-It tool should be
operated only when it is in contact with the work surface. Always hold the tool firm and
perpendicular against the surface to be fastened. Stay at least two inches (50 mm) away
from the edge of the concrete.
8. NEVER FIXTURE THE TOOL. The Trak-It tool has been designed to be used as a
hand-operated tool. Never attempt to operate the tool by fixing it to a stationary work
surface or object. Operating the tool in a fixtured position may cause uncontrolled pin
discharge and result in injury to the operator or bystanders.
9. NEVER DISABLE OR REMOVE THE CONTACT ARM. The Trak-It tool is equipped
with a device called the Contact Arm. This device helps reduce the possibility of
accidental operation by preventing the tool from operating until it is fully depressed on the
work surface. The Contact Arm should never be disabled or removed. Do not use the
Trak-It tool if the Contact Arm is damaged or not working properly.
10. DO NOT LOAD FASTENERS WITH THE TRIGGER OR CONTACT ARM
DEPRESSED. When loading fasteners into the Trak-It tool, you must avoid pulling the
Trigger or while having the Contact Arm depressed. When the tool is placed on a
bench or other surface, the Contact Arm might be depressed. When you are loading
fasteners, you could accidentally pull the Trigger by grasping the Handle to steady the
tool. These two actions will cause the Trak-It tool to operate, discharging a fastener.
11. FASTENER REMOVAL OR CLEARING JAMS. Jams can easily be cleared from the
Nose Piece of the tool. Remember to always remove the Fuel Cell from the tool prior
to clearing a jam. For details on the procedure, please refer to the "Clearing a jam"
section of this manual.
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TRAK-IT TOOL MODEL C3, C3 ST

12. NEVER ATTEMPT TO OPERATE THE TRAK-IT TOOL IF PARTS ARE LOOSE,
DAMAGED, OR MISSING. Make sure all screws and nuts are properly tightened and all
parts are properly installed and in good working order. If parts are missing, don't attempt to
make temporary repairs...contact your Customer Service Representative immediately.
13. NEVER DRIVE FASTENERS ON TOP OF OTHER FASTENERS OR TOO CLOSE TO
OTHER FASTENERS. Fastening on top of or too close to other fasteners can cause the
fastener to ricochet and cause serious injury. Fasten only in areas where the entire shank
can penetrate. Fastener spacing should be a minimum of 3" (76 mm).
14. NEVER FIRE INTO VERY HARD OR BRITTLE MATERIALS SUCH AS CAST IRON,
TILE, GLASS, OR ROCK. These materials can shatter, causing sharp fragments and/or
the fastener to fly freely
15. NEVER CARRY FASTENERS OR OTHER HARD OBJECTS IN THE SAME POCKET
OR CONTAINER WITH FUEL CELL. The Fuel Cell could be punctured, causing serious
injury.
16. NEVER ALLOW ANYONE TO USE THE TRAK-IT TOOL UNLESS THEY READ AND
UNDERSTAND THE TOOL MANUAL AND ALL SAFETY INSTRUCTIONS. It is the
tool owner's responsibility to make sure that all Trak-It tool users read and fully understand
all tool operation, safety and maintenance instructions.
17. FUEL CELL STORAGE. Fuel Cells contain flammable gases which are under pressure
and, must be stored in an area where they will not be exposed to direct sunlight an open
flame, sparks, or temperatures above 120° Fahrenheit (49° Celcius). Exposure to
temperatures above 120°F (49°C) may cause the Fuel Cells to leak or burst, releasing the
flammable gases and creating a risk of fire or explosion.
18. FUEL CELL DISPOSAL. Never attempt to puncture, crush, burn or refill a Fuel Cell.
Always dispose of empty Cells with trash that will not be burned. Also, never place the Fuel
Cell with other materials for reclamation or recycling.
19. TOOL STORAGE. At the end of every workday, remove the Battery Cell and store both the
tool and battery in the carrying case.
20. KEEP THE TOOL CLEAN. At the end of each work day, take a minute to wipe the Trak-It
tool with a clean rag. A dirty tool is more likely to jam or malfunction.
21. NEVER PLACE YOUR HAND OR FINGERS OVER THE NOSE OF THE TOOL. The
fastener or piston can seriously injure your hand in the event of an accidental discharge.
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TRAK-IT TOOL MODEL C3, C3 ST

BATTERY AND CHARGER
BATTERY CELL AND CHARGER
The first step in preparing a new tool for operation is to fully charge the new Battery. New
Batteries are shipped discharged and must be charged for 24 hours before first use. All
subsequent charges will require a 2.5 hour minimum charge.
IMPORTANT NOTES
NOTE: BATTERY CONTAINS NICKEL METAL HYDRIDE AND MUST BE RECYCLED OR
DISPOSED OF PROPERLY.
THE TRAK-IT TOOL COMES WITH A MULTI-CELL BATTERY PACK AND ITS OWN
CHARGER. THIS BATTERY CELL AND CHARGER COMBINATION IS THE ONLY ONE
THAT WILL WORK WITH THE TRAK-IT TOOL. THE BASIC CHARGING INSTRUCTIONS
ARE AS FOLLOWS:
WARNING — CHEMICAL/EXPLOSION HAZARD READ ALL INSTRUCTIONS
BEFORE CHARGING OR USING BATTERY. FAILURE TO FOLLOW ALL INSTRUCTIONS
MAY RESULT IN FIRE, SEVERE BURNS, OR RELEASE OF TOXIC FUMES.
CHARGING INSTRUCTIONS
1. Connect the round plug of the transformer to the back of the charger base and plug the
transformer adapter into any wall outlet.
2. Place the battery firmly into the rectangular receiver of the charger base. The red LED will
appear indicating that the battery is charging.
3. The battery is fully charged when the green LED appears.
NOTE: WHEN CHARGING A NEW BATTERY FOR THE FIRST TIME, LEAVE THE BATTERY
IN THE CHARGER UNTIL THE CHARGER LED TURNS GREEN.
•Charger must be on a level surface.
•Do not charge battery when temperature is below 40 ˚F (5 ˚C).
•Do not drop battery or charger.
•Do not allow metal objects to come in contact with battery terminals.
•Do not puncture or attempt to open battery case or cells.
•Do not store battery where it will be subjected to temperatures above 120°F (49°C).
•Do not incinerate battery.
•Do not use a defective battery charger or one that overheats and/or smokes when plugged in.
INSERTING BATTERY
1. Load the Battery into the Trak-It tool handle. Battery is secure only after the two locking
latches snap into the locked position.
LOW BATTERY VOLTAGE INDICATOR LIGHT
On one side of the Handle is a small plastic lens. This is the Low Battery Voltage
Indicator Light.
The Low Battery Voltage Indictor Light will illuminate only when the battery voltage is low.
When the battery voltage is low, a red LED will illuminate indicating to the operator that it
is time to recharge the battery.
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TRAK-IT TOOL MODEL C3, C3 ST

CHARGING LOGIC
The battery charger is provided with both a red and green LED indicator light. Please note
charger logic for the four (4) following conditions.
1. Red LED illuminated-battery is charging.
2. Green LED illuminated-battery is fully charged
3. Alternating red and green-battery is hot. (Remove battery from charger and allow to cool
before attempting to charge).
4. Red and green LEDs blinking simultaneously-battery is dead (Replace with a new battery).
FUEL CELL AND METERING VALVE
FUEL CONTAINER
DANGER — EXPLOSION/FIRE HAZARD
READ ALL SAFETY INSTRUCTIONS BEFORE USING OR HANDLING FUEL CELL.
FAILURE TO FOLLOW ALL HANDLING INSTRUCTIONS MAY RESULT IN EXPLOSION OR
FIRE, CAUSING SEVERE PERSONAL INJURY OR PROPERTY DAMAGE.
KEEP AWAY FROM HEAT, SPARKS, AND OPEN FLAME.
DO NOT PUNCTURE OR ATTEMPT TO OPEN FUEL CELL. CONTAINER IS NON-
REFILLABLE.
DO NOT INCINERATE OR ATTEMPT TO RECLAIM OR RECYCLE CONTAINER.
EXPOSURE TO TEMPERATURES ABOVE 120 ˚F (49 ˚C) MAY CAUSE CONTAINER TO
BURST, RELEASING FLAMMABLE GAS.
DO NOT SMOKE WHILE INSTALLING OR OPERATING METERING VALVE.
USE IN WELL VENTILATED AREA.
ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS THAT CONFORM TO ANSI STD.
Z87.1 WHEN OPERATING, SERVICING, OR LOADING FUEL INTO THE TOOL.
NEVER SPRAY TOWARDS FACE OR EYES. DOING SO MAY CAUSE SEVERE PERSONAL
INJURY.
DO NOT INHALE SPRAY.
KEEP OUT OF REACH OF CHILDREN.
WARNING
SUNLIGHT CAN RAISE THE INSIDE PRESSURE OF A FUEL CELL. EXCESSIVE
EXPOSURE TO SUNLIGHT MAY INCREASE THE FUEL CELL PRESSURE CAUSING IT TO
BURST. ALWAYS KEEP THE FUEL CELL IN A LOCATION THAT DOES NOT EXCEED 120
˚F (49 ˚C), AND ALWAYS KEEP OUT OF DIRECT SUNLIGHT.
There is a container within the Fuel Cell. This Inner Container actually holds the
Fuel. The space between the Inner Container and the Outer Cylinder is filled with a
different gas called the propellant, which is under pressure. Never attempt to remove the
rubber plug located at the bottom of the fuel cell. Removing the bottom plug will cause a
sudden release in pressure that can cause possible injury to you and others.
As the Fuel is used, propellant pressure actually "squeezes" the Inner Fuel Container
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TRAK-IT TOOL MODEL C3, C3 ST

much as you would squeeze a tube of toothpaste. This squeezing action ensures that all of
the Fuel will be used, and that the Trak-It tool can operate in any position.
Because of this container-within-a-container design, you might hear the sound of fluid
when shaking the Fuel Cell after all the Fuel has been used. This is the propellant that
remains between the containers.
If you expose the empty Fuel Cell to extreme temperatures, the propellant gas will
expand and could cause the container to burst, releasing flammable gases.
METERING VALVE
The Metering Valve contains the Fuel Metering System that ensures that the correct
amount of fuel is injected into the combustion chamber. The BLUE Metering Valve is
the only valve that will operate properly with the Trak-It tool.
ATTACHING THE METERING VALVE TO THE
FUEL CELL
To attach the Metering Valve to the Fuel Cell, you begin by taking off the Protective
Shipping Cap, and removing the Metering Valve from inside the cap. Next, place the
Metering Valve on top of the Fuel Cell with the stem pointing forward and away from
your face and eyes. Engage the front lip of the Valve and then push down firmly on the
rear of the Valve. You should hear it click as it snaps into place.
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1. Push to release value 2. Separate value from cap 3. Align ridges square
4. Push front
ridge first 5. Push down back ridge 1st click 6. Push down flush 2nd click
TRAK-IT TOOL MODEL C3, C3 ST

INSERTING THE FUEL CELL INTO THE TOOL
HANDLE
Next, with the Metering Valve Stem pointed toward the front of the tool, insert the
Metering Valve/Fuel Cell Assembly.
As you slide the Metering Valve/Fuel Cell Assembly into the Trak-It tool, you will
notice that there is a Blue Adaptor at the top of the Cylinder Pocket. This Adapter is
designed to ensure that the Metering Valve Stem is properly aligned with the small
hole, or orifice that leads to the Combustion Chamber. Insert the Metering Valve Stem
into the orifice of the Blue colored Adapter.
You complete the loading of Fuel into the Trak-It tool by closing the Actuator Door.
The Actlator door is closed by pressing the cover downward and forward simultaneously.
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TRAK-IT TOOL MODEL C3, C3 ST

PREPARING THE TRAK-IT TOOL FOR USE
FASTENERS AND FUEL CELL
The Trak-It tool was designed specifically to be used only with Powers Fasteners fuel cells
and collated pin strips. Use of other consumables may cause tool damage and void your
warranty. Use only original Powers Fasteners consumables.
LOADING FASTENERS
The illustration below shows how to properly load fasteners into the Trak-It tool.
1. Load the fastener strips into the rear slot of the magazine.
2. Pull the carrier assembly back to the rear section of the magazine and gently release the
assembly in order to engage the fasteners.
CAUTION (PINCH POINT)
Do not allow follower to fly unrestrained when loading fasteners. Control the forward
movement upon release of the follower so that it gently engages the rearmost pin strip.
Allowing the follower to fly uncontrollably may result in a finger being pinched between
the follower and rearmost pin strip.
The Trigger on the Trak-It tool is automatically locked and will not operate when there are
no fasteners in the magazine and unless the Contact Arm is fully depressed. The purpose
of this feature is to prevent needless blank cycling (which wastes fuel) and causing
possible damage to tool components.
OUTDOOR WEATHER AND THE TRAK-IT TOOL
Use the Trak-It tool outdoors, in clear weather, when the Tool, Fuel Cell, and Battery are
between 20 ˚F (-7 ˚C) and 120 ˚F (49 ˚C). Colder temperatures may damage the Trak-It
Tool and Battery Cell. Hotter temperatures may damage the Tool and Fuel Cell.
Fuel should be stored out of direct sunlight in surroundings less than 120 ˚F (49 ˚C).
After extended periods of continuous use, cool the Tool by running the Fan Motor.
Operation when the Tool is less than 20 ˚F (-7 ˚C) may damage the tool. Fuel Cells at
cold temperatures lose the required propellant force for proper operation. Bring the Tool,
Battery Cell, and Fuel Cell above the minimum operating temperature.
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TRAK-IT TOOL MODEL C3, C3 ST
UNLOADING THE FASTENERS
1. While pressing the
follower, pull back the
carrier assembly lightly,
and slide smoothly the
assembly toward the
front of the magazine.
2. Push the pin stopper and
slide the fastener strips
out of the magazine.

CAUTION — THE TRAK-IT TOOL SHOULD NOT BE USED IN THE RAIN OR WHERE
EXCESSIVE MOISTURE IS PRESENT. THESE CONDITIONS MAY RESULT IN DAMAGE
TO TOOL COMPONENTS AND CAUSE THE TOOL TO MALFUNCTION.
Trak-It Tool Operation
WARNING
The Trak-It tool has been designed to be used as a hand-operated tool. Never attempt to
operate the tool by fixing it to a stationary work surface or object. Operating the tool in a
fixtured position may cause uncontrolled pin discharge and result in injury to the operator
or bystanders.
PRESS CONTACT ARM AGAINST WORK SURFACE.
Fan Motor will turn on. Fuel is injected into the Combustion Chamber and mixed with air
by the Fan.
SQUEEZE THE TRIGGER
The Spark Plug sparks and the fuel/air mixture ignites. Combustion powers the Piston
Assembly, which in turn drives the fastener.
RELEASE TRIGGER - LIFT THE TOOL
The Combustion Chamber opens. Fan exhausts hot gases and cools internal
components.
NOTE: IF NO ADDITIONAL CYCLES ARE MADE, FAN WILL RUN FOR 8 SECONDS AND
THEN SHUT OFF.
WARNING
THE CONTACT ARM AND NOSE MAY BECOME HOT AFTER PROLONGED OR RAPID
USE.
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TRAK-IT TOOL MODEL C3, C3 ST

SERVICING
Field service should be restricted to the following:
•CHECKING THE ENERGY LEVEL OF THE BATTERY
•RECHARGING THE BATTERY
•CHECKING THE FUEL CELL AND METERING VALVE
•REPLACING THE FUEL CELL
•CLEANING THE AIR FILTER
•CLEARING A JAM
Attempts to go beyond these procedures could result in serious personal injury or
damage to the Trak-It tool and voiding of the warranty.
There are certain problems that you may encounter when you are using the Trak-It tool
that you will be able to correct on the work site. The following field service procedures
are the only service procedures you should attempt. Anything else that may appear wrong
with the Trak-It tool should only be diagnosed and repaired by a fully trained service
technician. If you have any reason to believe that your problem is beyond the service
procedures in this manual, contact your Powers Fasteners customer service representative
immediately.
DANGER — NEVER ATTEMPT ANY MAINTENANCE OF THE TRAK-IT TOOL WITHOUT
FIRST REMOVING THE FUEL CELL AND BATTERY. MAINTENANCE SHOULD ONLY BE
STARTED AFTER THE TOOL IS COMPLETELY INOPERATIVE.
BATTERY CELL CHECK
Periodically check on the LED Battery Voltage Indicator Light---the LED in the
Handle of the Trak-It tool. When encountering a problem, the first step should always be
to make sure the Battery has enough energy to operate the tool. The battery has enough
energy when the Red LED remains unlit.
FUEL CELL CHECK
Another typical service condition will occur when the Fuel Cell becomes empty. A
typical symptom will be when the Trak-It tool's Fan operates but the tool does not drive
fasteners completely or fails to cycle at all. In this case, take the Fuel Cell out of the
tool, check to see if the Cell still contains fuel and that the Metering Valve is working.
To determine if there is any fuel left in the Fuel Cell simply place the Metering Stem
against a solid object, and gently push about three or four times. A small amount of fuel
should be released each time. Never perform this test near an open flame or sparks, while
smoking, or where the fuel may get into your eyes. If fuel is not released with each
operation of the Metering Valve, this indicates that there is no more fuel left in the
cylinder and it must be replaced. Dispose of the empty Fuel Cell properly.
AIR FILTER
Remove the Air Filter Cover by prying with a screw driver. The Air Filter will simply
lift out.
Tap the filter GENTLY or blow with compressed air to remove any dust. You should check
and clean the Air Filter every two days.
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TRAK-IT TOOL MODEL C3, C3 ST

CLEARING A JAM
A typical problem you may encounter is having a jammed fastener. Because of the unique
design of the Trak-It tool, clearing a jammed fastener is quick and easy.
1. Remove fuel cell and battery from the tool.
2. Remove the fastener strips from the magazine.
CAUTION — FAILURE TO PULL THE FOLLOWER TO ITS BACK AND LOCKED
POSITION MAY RESULT IN PINS FLYING TOWARDS THE OPERATOR UPON OPENING
THE JAM CLEAR UNIT.
3. Open the Jam Clear Lever Unit located at the front of the nose piece.
4. Slide and swing the lever unit to its open position.
At this point, the jammed fastener should fall out. If the jammed fastener does not fall
out, carefully remove the fastener taking care not to damage the Nose Piece.
After you have removed the jammed fastener take the following steps to close the nose
piece door:
1. Swing and slide the Jam Clear Lever Unit back into its
closed position.
2. Snap the spring loaded latch back into its fully locked
position.
3. Load again the fastener strips into the magazine.
DANGER — MAKE SURE THAT THE JAM CLEAR LEVER UNIT IS FULLY CLOSED AND
SECURE. ATTEMPTING TO USE TOOL WITH THE JAM CLEAR LEVER UNIT IN A
PARTIALLY OPENED POSITION MAY RESULT IN LOSS OF FASTENER CONTROL,
DAMAGE TO TOOL, OR PIN DISCHARGE TOWARD TOOL OPERATOR.
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TRAK-IT TOOL MODEL C3, C3 ST

If you find that the Trak-It tool fan does not operate after clearing a jam:
Check the condition of your Battery Cell.
END-OF-WORKDAY ROUTINE
At the end of each workday, conduct an end-of- workday routine. These simple steps are
based on maintaining the safety and operational efficiency of the Trak-It tool.
Before you leave the work-site:
1. Remove the Battery and store in the tool case if fully or partially charged. Always use the
Trak-It tool case for transporting and storing the tool.
2. Dispose of all empty Fuel Cells. Remember to dispose of these cells where they will not
be found by children, crushed, punctured, or burned.
3. If battery is low, place the Battery Cell in its Charger.
4. Wipe your Trak-It tool with a clean, soft cloth.
5. Check Contact Arm to ensure it is operating freely.
These simple steps will not only ensure that your Trak-It tool is ready to go to work the
next day, they will also ensure that you get the maximum efficiency from your tool.
TRAK-IT TOOL ACCESSORIES
A variety of accessories are available for the Trak-It tool:
55583 Battery
55618 Trak-It Tool Charger Base
55639 12 Volt Car Adapter
55619 110 Volt Adapter Card
55643 Carring Case
Contact your Powers Fasteners customer service representative for additional information.
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TRAK-IT TOOL MODEL C3, C3 ST

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TROUBLESHOOTING
SYMPTOM
Preparing Tool for Operation –
Battery/Charger Problems
1. Battery Cell does not appear to
accept charge. Green charger light
does not come on after several
hours.
2a. Red and green LEDs on charger
are blinking alterately.
2b.Red and green LEDs on charger
are blinking simultaneously.
Normal Stage of Operation
1. Fan does not run.
2. Fan does not run, or runs slower
than normal.
3. Fan runs intermittently.
Pre-Combustion/Combustion
Stage of Operation
1. Contact Arm does not depress
fully--tool does not operate.
2. Tool will not cycle--fan runs.
POSSIBLE PROBLEMS
1a. Inoperative indicator lights on
charger.
1b. Damaged charger.
2a. Battery is hot.
2b. Battery damaged or cycle life
exhausted.
1a. Battery is not charged.
1b. Battery Terminals or Handle battery
contacts are oily, dirty, or corroded.
1c. There is electrical short somewhere.
2. Battery is discharged
3. Battery is loose or contacts are bent.
1a. Lockout Bar is stuck in lockout
position.
1b. Contact Arm is bent, or build-up of
debris in track restricts operation.
1c. Follower is not behind strip.
1d. Cylinder head O-Ring pinched.
2a. Fuel Cell is empty.
2b. Spark wire out of spark plug.
2c. Spark does not occur.
SERVICE
1a. Try Battery in tool after 3 hours on charge cycle.
If tool functions properly charger lights are not
working correctly. Replace charger, or monitor
charging time to ensure Battery Cell has adequate
time for recharging. It's normal for Battery to feel
warm after properly charging.
1b. Discontinue use immediately and unplug from
power source. Replace charger and tag or dispose
of charger to prevent accidental reuse or connection
to power source.
2a. Remove battery from charger and allow to cool.
2b. Replace Battery .
1a. Charge Battery according to Operating Manual.
1b. Clean Battery Cell terminals Clean Handle Battery
Cell contacts as required
1c. The tool must be looked into by an Authorized
Powers Fasteners Service Technician.
2. Charge Battery Cell.
3. Snap battery back into its locked position. Bend
contacts back into proper position.
1a. Check safety cam bushing screw for excessive
tightness. Open nose piece door if necessary and
clean out build-up of debris from track
1b. Inspect Contact Arm for cleanliness and possible
damage. Clean track with cloth. If Contact Arm is
damaged return to Authorized Powers Fasteners
Customer Service Representative for Service.
1c. Put follower behind strip.
1d. Contact Authorized Powers Fasteners Customer
Service Representative for service.
2a. Replace Fuel Cell.
2b. Contact Authorized Powers Fasteners Distributor
Customer Service Representative for service.
2c. Contact Authorized Powers Fasteners Customer
Service Representative for service.
TRAK-IT TOOL MODEL C3, C3 ST

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SYMPTOM
Power/Exhaust Stage of
Operation
1. Tool operates properly, but
fasteners do not drive fully.
2. Tool operates, but no fastener is
driven.
3. Tool operates erratically or appears
to be losing power.
Returning/Purging Stage of
Operation
1. Tool operated and drove fastener,
but piston did not return to up
position.
2. Combustion Chamber does not
drop after tool cycles.
POSSIBLE PROBLEMS
1a. Battery is discharged.
1b. Fuel Cell is low.
1c. There may be loss of seal in
combustion chamber.
2a. Fastener strip may be binding.
2b. Follower not properly engaged
behind fastener.
2c. Jammed fastener.
3a. Fuel Cell is low.
3b. Spark Plug wire is loose.
3c. Filter element is dirty, causing tool to
overheat.
3d. Tool Sleeve or O-Rings are dirty.
1a. Built-up dirt and debris on Piston or
in Nose bore.
1b. Mushrooming of Piston Tip.
1c. Exhaust ports on the Sleeve are dirty
or clogged.
1d. Tool (Sleeve) or O-Rings are dirty.
1e. Piston rings require replacement.
2. Contact Arm is bent, or tool is dirty.
SERVICE
1a. Charge Battery.
1b. Check Fuel Cell according to Operating Manual and
replace as required.
1c. Press Contact Arm against work piece for one
minute. Pull trigger. If fastener does not drive, there
is a leak that requires service.
2a. Use only fasteners meeting Powers Fasteners
specifications.
2b. Locate follower behind fastener strip and engage strip
according to instructions in Operating Manual.
2c. Clear jam according to Operating Manual.
3a. Check Fuel Cell according to Operating Manual.
3b. Contact Powers Customer Service Representative for
Service.
3c. Remove Filter element and clean according to
Operating Manual. Use compressed air to remove
stubborn debris.
3d. Return to Powers Fasteners Customer Service
Representative for Service.
1a. Return to Powers Fasteners Customer Service
Representative for Service.
1b. Return to Powers Fasteners Customer Service
Representative for Service.
1c. Return to Powers Fasteners Customer Service
Representative for Service.
1d. Return to Powers Fasteners Customer Service
Representative for Service.
1e. Return to Powers Fasteners Customer Service
Representative for Service.
2. Clean tool or replace Contact Arm as required.
TROUBLESHOOTING
TRAK-IT TOOL MODEL C3, C3 ST