Trane KIT19017 User manual

Agility Drive Panel UPS Replacement
Installation Instructions
April 2021 HDWA-SVN002D-EN
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are
attached to the equipment.

©2021 Trane HDWA-SVN002D-EN
Introduction
Read this manual thoroughly before operating or servicing
this unit.
Warnings, Cautions, and Notices
Safety advisories appear throughout this manual as
required. Your personal safety and the proper operation of
this machine depend upon the strict observance of these
precautions.
Important Environmental Concerns
Scientific research has shown that certain man-made
chemicals can affect the earth’s naturally occurring
stratospheric ozone layer when released to the
atmosphere. In particular, several of the identified
chemicals that may affect the ozone layer are refrigerants
that contain Chlorine, Fluorine and Carbon (CFCs) and
those containing Hydrogen, Chlorine, Fluorine and
Carbon (HCFCs). Not all refrigerants containing these
compounds have the same potential impact to the
environment. Trane advocates the responsible handling of
all refrigerants-including industry replacements for CFCs
and HCFCs such as saturated or unsaturated HFCs and
HCFCs.
Important Responsible Refrigerant
Practices
Trane believes that responsible refrigerant practices are
important to the environment, our customers, and the air
conditioning industry. All technicians who handle
refrigerants must be certified according to local rules. For
the USA, the Federal Clean Air Act (Section 608) sets forth
the requirements for handling, reclaiming, recovering and
recycling of certain refrigerants and the equipment that is
used in these service procedures. In addition, some states
or municipalities may have additional requirements that
must also be adhered to for responsible management of
refrigerants. Know the applicable laws and follow them.
The three types of advisories are defined as follows:
WARNING Indicates a potentially hazardous
situation which, if not avoided, could
result in death or serious injury.
CAUTIONsIndicates a potentially hazardous
situation which, if not avoided, could
result in minor or moderate injury. It
could also be used to alert against
unsafe practices.
NOTICE Indicates a situation that could result in
equipment or property-damage only
accidents.
WARNING
Proper Field Wiring and Grounding
Required!
Failure to follow code could result in death or serious
injury. All field wiring MUST be performed by qualified
personnel. Improperly installed and grounded field
wiring poses FIRE and ELECTROCUTION hazards. To
avoid these hazards, you MUST follow requirements for
field wiring installation and grounding as described in
NEC and your local/state electrical codes.
WARNING
Personal Protective Equipment (PPE)
Required!
Failure to wear proper PPE for the job being undertaken
could result in death or serious injury. Technicians, in
order to protect themselves from potential electrical,
mechanical, and chemical hazards, MUST follow
precautions in this manual and on the tags, stickers,
and labels, as well as the instructions below:
• Before installing/servicing this unit, technicians
MUST put on all PPE required for the work being
undertaken (Examples; cut resistant gloves/sleeves,
butyl gloves, safety glasses, hard hat/bump cap, fall
protection, electrical PPE and arc flash clothing).
ALWAYS refer to appropriate Safety Data Sheets
(SDS) and OSHA guidelines for proper PPE.
• When working with or around hazardous chemicals,
ALWAYSrefertotheappropriate SDS andOSHA/GHS
(Global Harmonized System of Classification and
Labeling of Chemicals) guidelines for information on
allowable personal exposure levels, proper
respiratory protection and handling instructions.
• If there is a risk of energized electrical contact, arc, or
flash, technicians MUST put on all PPE in accordance
with OSHA, NFPA 70E, or other country-specific
requirements for arc flash protection, PRIOR to
servicing the unit. NEVER PERFORM ANY
SWITCHING, DISCONNECTING, OR VOLTAGE
TESTING WITHOUT PROPER ELECTRICAL PPE AND
ARC FLASH CLOTHING. ENSURE ELECTRICAL
METERS AND EQUIPMENT ARE PROPERLY RATED
FOR INTENDED VOLTAGE.

Introduction
HDWA-SVN002D-EN 3
Copyright
This document and the information in it are the property of
Trane, and may not be used or reproduced in whole or in
part without written permission. Trane reserves the right
to revise this publication at any time, and to make changes
to its content without obligation to notify any person of
such revision or change.
Trademarks
All trademarks referenced in this document are the
trademarks of their respective owners.
Revision History
• General Information updates - Part number for
Schematic.
• Updated Installation chapter.
WARNING
Follow EHS Policies!
Failure to follow instructions below could result in
death or serious injury.
• All Trane personnel must follow the company’s
Environmental, Health and Safety (EHS) policies
when performing work such as hot work, electrical,
fall protection, lockout/tagout, refrigerant handling,
etc. Where local regulations are more stringent than
these policies, those regulations supersede these
policies.
• Non-Trane personnel should always follow local
regulations.

4HDWA-SVN002D-EN
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . 5
Parts List for KIT19017 . . . . . . . . . . . . . . . . . 5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Check/Upgrade the UC800 Firmware
Version . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Battery Charge . . . . . . . . . . . . . . . . . . . . . 13
Check UPS Power Status . . . . . . . . . . . . . 13

HDWA-SVN002D-EN 5
General Information
Parts List for KIT19017
Note: A jumper ships loose with the UPS, and must be
plugged into the back of the UPS before operation.
Table 1. Parts list for KIT19017
Mnemonic Part Description Quantity
CNT08155 UPS; N1C.L2000-IR 1
BRK05234 Bracket; UPS Retrofit Mounting 1
WIR10207 Harness; 120V UPS Power 1
WIR10514 Harness; UPS Comm 1
SCR02683 Screw; Hex Flange W/ Locking
Serrations, M6 X 1.0 X 16 2
SCR02435 Screw; M8 X 16MM, Hex Cap 2
50712778 Schematic - Page 3 1
HDWA-SVN002*-EN

6HDWA-SVN002D-EN
Installation
1. Verify chiller is in stop mode.
2. Disconnect power to the unit and ensure lockout tag
out.
3. Open the outer control panel door.
4. Open the inner control tub for access to the existing
UPS.
5. Remove all electrical connections and cables to the
UPS.
6. Remove existing UPS angle brackets on the left and
right side of the UPS.
WARNING
Hazardous Voltage w/Capacitors!
Failure to follow instructions below could result in
death or serious injury. Disconnect all electric power,
including remote disconnects and wait for DC
capacitors to discharge before servicing. Refer to the
manufacturer’s recommendations for proper discharge
time as DC bus capacitors retain hazardous voltages
after input power has been disconnected. Follow
proper lockout/ tagout procedures to ensure the power
cannot be inadvertently energized. Verify with a CAT III
or IV voltmeter rated per NFPA 70E that all capacitors
have discharged before touching any internal
components.
For additional information regarding the safe discharge
of capacitors, see PROD-SVB06*-EN.
NOTICE:
Equipment Damage!
Do not start the chiller before the UPS is fully charged.
Starting the chiller before the UPS is fully charged could
cause catastrophic equipment damage.
Figure 1. Inner control tub removal
Figure 2. Electrical connections and cables removal
Figure 3. Angle brackets removal

Installation
HDWA-SVN002D-EN 7
7. Install the mounting bracket to back of the new UPS
using the M8 x 16 screws provided. See following
figure.
Figure 4. Mounting bracket installed
Figure 5. Mounting bracket

Installation
8HDWA-SVN002D-EN
8. Install the UPS in the center section of the panel as
shown in the following figure.
9. Use wire harnesses WIR10207 and WIR10514 provided.
Figure 6. UPS installation
Figure 7. Wire harnesses

Installation
HDWA-SVN002D-EN 9
10. Connect power and control wiring as shown in the
schematic.
Figure 8. Power and control wiring connection

Installation
10 HDWA-SVN002D-EN
76 76 77 77 78 78 79 79 80 80 81 81 82 82 83 83 84 84 85 85 86 86 87 87 88 88 89 89 90 90 91 91 92 92 93 93 94 94 95 95 96 96 97 97 98 98 99 99
100 100 101 101 102 102 103 103 104 104 105 105 106 106 107 107 108 108 109 109 110 110 111 111 112 112 113 113 114 114
2F1
15A
2F2
15A
201A 202A
INSET A INSET A
SEE
INSET A
400VAC
H1-H3
380VAC
H1-H2 415VAC
H1-H4
1D
TO 2Q1-2
LINE 4 OR 33
TO 2X8-1
LINE 84
TO 2F8
LINE 88
211A
203A
2D
TO 2Q1-4
LINE 5 OR 34
260AF
2X8-1
211A
GND GND GND
GND GND GND
260AM
260AN
260AP
DOOR GROUNDS
2K1
14 13
2X3-9
2XJ1-3 2XJ1-4 2XJ5-1
2XJ5-2
2XP1-3 2XP1-4 2XP5-1
2XP5-2
2X3-10
4B3
2X3-11
4B2
P
228B 228A 229A 229B 229C BLK
BLK
2X6-1
211Y
2X3-12 215B 215B
RELAY 1 RELAY 2 SAFE STOP OPTION D
MODBUS
2T1
DRIVE MODULE CONTROL CARD
FC-X02
01
02
03
04
05
06
13
33
37
(-) 35
(+) 36
D-OUT 29
D-COM 20
D-IN 19
24VDC 12
69 68 61
SERIAL
PORTUSB
FK100
213A
2X5-1
212B
212A 211B
215A
2F13
1112
240A
244A
1P1
MK100
TO 2K3-MK110
LINE 60
2F7
5A
2F8
20A
203A
203A
203B
,B
2X5-2
204G,G
204B
204B
4M7
12
G
2M1
12
G
2M2
12
G
2XJ4-1 2XJ4-2
2XJ4-3
2XP4-1 2XP4-2
2XP4-3
2K1
95
2K1
10 6
2X2-2
2X2-3
GND
GND
COOLING PUMP MOTOR
2X6-2
2K1-104,106
204D ,D204C
204C
205B 205A 211D
260J
211C
211C
260K
206B
,B
206A 206A 211E ,E
211X
,X
260E 260E
260F
,F
2X6-3
DRIVE
ENCLOSURE FANS
OPTIONAL
SINGLE DRIVE
1X2
227A
1D 2D
RED
TO 2T1A-8
LINE 48
WHT
TO 2T1A-7
LINE 47 BLK
TO 2T1A-6
LINE 46 RED
TO 2T1A-11
LINE 45 WHT
TO 2T1A-10
LINE 44 BLK
TO 2T1A-9
LINE 43
SEE
INSET B
INSET B INSET B
OPTIONAL TWIN DRIVE
204B TO 2X5-2
LINE 104
204B TO 2X9-01
LINE 77 OPTIONAL
TWIN DRIVE
212B TO 2X5-1
LINE 86
212B
TO 2X9-02
LINE 78
OPTIONAL
TWIN DRIVE 2X9
06 05 04 03 02 01
WHT
TO 1K20 IMC-B
LINE 172
BLK
WF3
GRNGRN
WF12
TO 2XJ2
LINE 264
BLK
WHT
2X8-2 GND
,C
2T4
120VAC 60HZ
460VAC
H1 H2 H4
X4X1
H3
X3 X2
2T4
110VAC 50HZ
X1 X2 X4
H4H1
X3
H2 H3
216A TO 2T7-V(-)
LINE 139
217A TO 2T7-V(+)
LINE 139

Installation
HDWA-SVN002D-EN 11
115 115 116 116 117 117 118 118 119 119 120 120 121 121 122 122 123 123 124 124 125 125 126 126 127 127 128 128 129 129 130 130 131 131 132 132 133 133 134 134 135 135 136 136 137 137 138 138 139 139 140 140 141 141 142 142 143 143 144 144 145 145 146 146 147 147 148 148 149 149 150 150
2X5-3
2X6-4
204E
204E
TO 2T3-L
LINE 61 211P 211P
TO 2T3-N
LINE 62
OPTIONAL TWIN DRIVE
2T3 TRIO 24VDC POWER SUPPLY
227A 2X6-5
211J 211J
1XP2-1 1XP2-3
1XP2-21XJ2-1
1XJ2-3
1XJ2-2
120VAC MAX
FOR COMPUTER
USE ONLY
RECEPTACLE
2X10
USB
HN
G
227B 260B
211K
2X2-5
GND 260A
2X6-6
211S
211S
HGN
FIELD SUPPLIED 110-120VAC
SERVICE POWER TO 1XJ5
INSET C INSET C
WF8 TO 1K20
SERVICE TOOL
LINE 179
224A
TO 1XP2-4
LINE 155
226A
TO 1XP2-5
LINE 155
210H
TO 1K3 J2-4
LINE 204
208H TO 1K3 J2-3
LINE 203
221E TO 1K22-2
LINE 238
221D TO 1K11 J3-1
LINE 233
270A TO 2XJ3-1
LINE 273 271A
TO 2XJ3-2
LINE 272
2XP11 H
N
G
2X1-6
GND
2XP10
H NG
2X1-3
GND
2X3-22X3-1 1XP3-1 1XJ3-1 1XP3-21XJ3-2
2X1-5 2X1-4
2T10
50VDC
HN
(-)(+)
G
2T9
50VDC
HN
(-)(+)
G
2T8
50VDC
HN
(-)(+)
G
2F3
10A
150VDC
TO MBC CONTROL BOARD
2F4
10A
2X2-1 GND
2Q3 20A
13 24
1XP1-11XJ1-1
SEE INSET C
1XP5
HN
G
TO 1X1-2
LINE 230
1X1-1
TRANE FACTORY WIRED
1XP1-2 1XJ1-2
1X1-4 TO OPTIONAL
WATER FLOW
DETECTION CONTROLS
1X1-5 1XJ1-3 1XP1-3
2X2-6
GND
2X1-1 2XP7-1 2XJ7-1
2XP7-3 2XJ7-3
1XJ5
HN
G2XJ7-2 2XP7-2
2X1-2
2F5
5A 2T6
27VAC
H1 H2H3
X2X1
H1 AND H2
110VAC 50HZ
H1 AND H3
120VAC 60HZ
TO 1T1 AND 1T2
UC800 POWER SUPPLIES
203C
230A
233B
,AE260AE 260AD
,AD260AC
260AC
231B 232B
218D
,D
219D
,D
218C
,C
219C
,C
218B
218B
219B
219B
210G208G
218A 219A
260G
219F
,F
218F
,F
223A
222A 260T 225A
260AG
260V
260V
222C 222D 225D 225C
220A
220B
220C 221C
221A
221B
260L
260M 260P
208A 210A
2T5 DRIVE UPS
110-120VAC
IN
110-120VAC
OUT
HH NN
BATT
LOWMAINS FAULT
RS485
COM
NC/NO
COM
NC/NO
COM
A
B
NC/NO
2T7
120VAC
24VDC
OUT
LG
V(-) V(+)
N
2X1-6 GND
222E
225E
260N216A
TO 2T1-35
LINE 96
217A
TO 2T1-36
LINE 96
2W1 2W2

Installation
12 HDWA-SVN002D-EN
11. Using Tracer TU, navigate to the Configuration menu,
expand the UC800 field and change "Uninterruptible
Power Supply" from "Clary" to "N1C".
Note: If you don't see this option or do not have
version 2.01 firmware or later, skip this step.
Important: Firmware 2.01 or new is required.
Check/Upgrade the UC800 Firmware
Version
To check and/or upgrade the firmware on the UC800, see
the instructions below:
1. Connect with TU and go to the Configuration menu
and click the "Upgrade Controller" option.
2. If the version is not 2.01 or later, click the drop down
menu under Version to choose a newer version and
then click "Upgrade Device" to upgrade.

Installation
HDWA-SVN002D-EN 13
Battery Charge
The UPS drive requires eight (8) hours to fully charge the
internal battery.
Check UPS Power Status
To check the UPS powers up, see the instrcutions below:
1. Hold the “-” / ON button for 3 second to turn on.
2. Pass Criteria
a. Startup process takes approximately 10 seconds
and UPS turns on, refer to the following figure. The
UPS is in the battery mode and will buzz/alarm
every few seconds during battery test.
b. Press and hold the ON button again for 3 seconds to
check the buzzer gets silenced.
3. To turn the UPS off, press and hold the OFF “O” button
for 1 – 2 seconds.
NOTICE:
Equipment Damage!
Do not start the chiller before the UPS is fully charged.
Starting the chiller before the UPS is fully charged could
cause catastrophic equipment damage.
Figure 9. UPS ON-OFF buttons
Figure 10. UPS display

©2021 Trane
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without
notice. We are committed to using environmentally conscious print practices.
Trane - by Trane Technologies (NYSE: TT), a global climate innovator - creates comfortable, energy
efficient indoor environments for commercial and residential applications. For more information,
please visit trane.com or tranetechnologies.com.
HDWA-SVN002D-EN 23 Apr 2021
Supersedes HDWA-SVN002C-EN (Dec 2020)