Travel Lite idea User manual

Owners Manual
71913 County Road 23 – New Paris – IN 46553

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Owner’s Manual
Model Year 2011
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Owner’s Manual
Model Year 2011
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WARNING: Read all instructions in this manual and component
manufacturer supplied information before using your RV.
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This manual has been provided by Travel Lite for the sole purpose of providing instructions
concerning the operation and maintenance of this vehicle and its components. Nothing in this
manual creates any warranty, either expressed or implied. The only warranty offered by
Travel Lite is as set forth in the limited warranty applicable to this vehicle.
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The owner’s failure to provide required service and/or maintenance could result in the loss of
warranty. The owner should review Travel Lite’s limited warranty and the limited warranties
that apply to specific components that are offered with this vehicle.
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Instructions are included in the manual for operating various components which are optional on
some vehicles. In addition, the owner should refer to individual manufacturer’s operating
instructions contained in the owner’s packet.
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Travel Lite\Inside Cover.cdr JM 5-10
V.1.0
©2011 Travel Lite, Inc. LITHO USA

IDEA TABLE OF CONTENTS
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SECT. 1: WARRANTY &SERVICE
ABOUT THIS MANUAL .................................1
CHANGE OF ADDRESS/OWNERSHIP FORM ..5
CUSTOMER
R ELATIONS..............................3
CUSTOMER RESPONSIBILITY ......................2
DEALER RESPONSIBILITY ...........................2
MANUFACTURING PROCESS .......................2
OBTAINING EMERGENCY WARRANTY
R EPAIR................................................... 6
OBTAINING SERVICE AT TRAVEL LITE ......6
OBTAINING SERVICE FOR SEPARATELY
WARRANTED ITEMS................................. 6
REPLACEMENT PARTS ...............................7
REPORTING SAFETY DEFECTS ...................1
SAFETY ALERTS ........................................1
SUGGESTIONS FOR OBTAINING
SERVICE ....3
TOWABLE LIMITED WARRANTY ...................8
UPDATE YOUR CONTACT INFORMATION......4
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SECT. 2: OCCUPANT S AF ETY
CARBON MONOXIDE ALARM .....................14
EMERGENCY EGRESS
W INDOW................12
EMERGENCY WEATHER PLANNING ...........11
FIRE EXTINGUISHER.................................12
FIRE SAFETY ...........................................12
FUEL SAFETY ..........................................16
PROPANE
A LARM.....................................15
SMOKE ALARM.........................................13
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SECT. 3: PRE-TRAVEL INFORM A TION
FIRST SHORT TRIP...................................21
HITCH (CUSTOMER SUPPLIED) .................18
HITCH HEIGHT & HITCH BALL ...................18
LOADING YOUR
RV ..................................20
RV BRAKE SYSTEM .................................19
SWAY CONTROL (CUSTOMER
S UPPLIED ) ..19
TOW
VEHICLE ..........................................17
VEHICLE
L ABELS......................................17
WEIGHING YOUR TOW VEHICLE & RV.......20
WEIGHT DISTRIBUTING SYSTEM
(CUSTOMER S UPPLIED ) ......................... 19
WEIGHT LABELS ......................................17
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SECT. 4: TOWING & H AN D L ING
BREAKAWAY SWITCH ...............................25
DRIVING &
A LCOHOL................................25
EMERGENCY STOPPING ...........................28
EMERGENCY TOWING ..............................29
RV DRIVING SCHOOLS & SEMINARS .........25
SAFETY CHAINS .......................................25
TOWING...................................................27
TRAVEL TRAILER HITCHING PROCEDURES 26
WIRE HARNESS/CONNECTOR PLUG .........26
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SECT. 5: RV TIRES
CHANGING THE TIRE................................ 31
SPARE TIRE CARRIER (IF SO
EQUIPPED) .. 31
VINYL TIRE COVER (IF SO EQUIPPED) ......30
WHEEL
LUGS........................................... 31
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SECT. 6: ELECTRICAL SYSTEM - 30 AM P
120-VOLT AC S YSTEM.............................33
120-VOLT CIRCUIT
BREAKERS.................. 34
12-VOLT DC OUTLET (IF SO
EQUIPPED) ...38
12-VOLT DC
SYSTEM............................... 36
12-VOLT FUSE PANEL ..............................37
30 AMP POWER CORD .............................34
AUXILIARY BATTERY (CUSTOMER
S UPPLIED ) ............................................ 36
BATTERY ISOLATOR FOR YOUR TOW
VEHICLE (CUSTOMER S UPPLIED ) ........... 37
CALCULATING ELECTRICAL LOAD .............36
CONVERTER ............................................ 35
ELECTRICAL SYSTEM PRECAUTIONS ........33
GFCI RECEPTACLE OUTLET ....................35
IN CASE OF AN ELECTRICAL FIRE ............33
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SECT. 7: PLUMBING SYSTEM
12-VOLT WATER PUMP & SWITCH
(IF SO E QUIPPED ) ................................. 41
BATHROOM SHOWER OR TUB ..................43
BLACK & GREY TANK DRAINS ..................47
BLACK/GREY WATER HOLDING TANKS .....47
BLACK/GREY WATER SYSTEM
(IF SO E QUIPPED ) ................................. 46
DRAINING THE FRESH WATER SYSTEM ....44
F AUCETS.................................................43
FRESH WATER CONNECTIONS .................40
FRESH WATER HOLDING .........................40
MONITOR
PANEL...................................... 39
OUTSIDE SHOWER (IF SO
E QUIPPED ) .......42
SANITIZING THE PLUMBING
S YSTEM.........45
THE FRESH WATER
SYSTEM .................... 39
TOILET ....................................................48
WATER HEATER ......................................41
WATER PRESSURE REGULATOR
(CUSTOMER SUPPLIED) ........................ 41
WATER PURIFICATION SYSTEM
(IF SO E QUIPPED ) ................................. 44
WINTERIZING THE PLUMBING
S YSTEM......45
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I

TABLE OF CONTENTS
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SECT. 8: PROPANE SYSTEM
CALCULATING PROPANE USAGE...............54
DOT PROPANE CYLINDER........................50
HOSES, PIPES, TUBES & FITTINGS ...........54
HOW TO LEAK TEST THE PROPANE
SYSTEM ............................................... 50
INSTALLING PROPANE CYLINDER(S) .........52
PROPANE REGULATOR.............................53
PROPANE SAFETY
PRECAUTIONS .............49
TRAVELING WITH PROPANE .....................55
USING THE PROPANE
SYSTEM .................54
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SECT. 9: SLIDEOUT SYSTEMS
OPERATING THE SLIDEOUT ......................56
TRANSIT BARS (IF SO EQUIPPED).............56
TROUBLESHOOTING THE
SLIDEOUT ..........57
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SECT. 10: CAMPING & O PER A TING
AIR CONDITIONER (IF SO EQUIPPED)........65
ATTIC FAN (IF SO
E QUIPPED ) ...................65
BBQ GRILL (IF SO EQUIPPED)..................64
BOOTH DINETTE (IF SO EQUIPPED) ..........61
COLD WEATHER USAGE...........................59
C ONDENSATION.......................................60
COOKING WITH
PROPANE ........................62
DEPARTING CAMP CHECKLIST..................66
DUCTING & RETURN AIR
(IF SO EQUIPPED)......................................65
ENTRANCE DOOR WITH SCREEN DOOR....61
EXTENDED DRY
CAMPING ........................59
FURNACE (IF SO EQUIPPED) ....................66
HIDE-A-BED (IF SO EQUIPPED) ................61
IN CASE OF A GREASE FIRE ....................64
Gaucho SOFA (IF SO EQUIPPED) .............61
KEYS.......................................................60
KITCHEN STOVE, RANGE,OVEN,
Convection Oven (IF SO Equipped)... ... 63
MICROWAVE (IF SO
E QUIPPED ) ................62
PANTRY (IF SO EQUIPPED).......................64
PATIO AWNING (IF SO EQUIPPED) ............65
REFRIGERATOR .......................................62
SETTING UP YOUR CAMPSITE ..................60
THERMOSTAT ..........................................65
TV ANTENNA & CABLE TV .......................62
TV POWER SUPPLY .................................62
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SECT. 11: STORAGE & M A INTEN A NCE
ABS PLASTIC ..........................................69
CABINETRY &
TABLES ..............................70
CLEANING THE
EXTERIOR ........................71
CLEANING THE INTERIOR .........................68
COUNTERTOPS ........................................70
DÉCOR ITEMS..........................................69
DOORS & LOCKS .....................................73
EXTERIOR ROOF & SIDEWALL VENTS .......72
E-Z LUBE AXLE .......................................74
FLOORING ................................................ 70
FORMALDEHYDE ....................................... 68
FURNITURE UPHOLSTERY .........................69
HARDWARE & SINK OR SHOWER
F IXTURES............................................. 69
MAINTENANCE CHECKLIST ....................... 76
PANELING ............................................... 69
REAR BUMPER ........................................74
REPLACING LIGHT
BULBS......................... 70
ROOF LADDER (IF SO
EQUIPPED)............. 74
RUBBER/TPO ROOF .................................74
SEALANTS ............................................... 74
STORAGE CHECKLIST ..............................75
TRAILER FRAME ......................................73
WINDOWS ...............................................73
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SECT. 12: SPECIFICATIONS & G LOSSA RY
APPROXIMATE ELECTRICAL LOAD RATING 82
CIRCUIT BREAKERS .................................81
DC FUSE PANEL
LAYOUT......................... 81
GLOSSARY OF TERMS .............................83
OEM LIST ...............................................79
OEM WHEEL LUG TORQUE CHART ..........80
PROPANE CONSUMPTION CHART .............81
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II

SECTION 1
WARRANTY & SERVICE
1
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Congratulations! Thank you for selecting a
Travel Lite RV. We are excited to
welcome you to our growing RV family.
We invite you to drop by our manufacturing
facility. To book a group tour please call (855)
831-3525.
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ied and hereby
disclaims all warranties.
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ABOUT THIS MANUAL
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This manual is a guide to the operation and
maintenance of your RV. Travel Lite RVs are
available in several sizes and models, so
accessories and components may differ.
Some equipment described in this manual
may not apply to your RV. If you find the
components vary significantly from what is
described, contact your dealer to ensure you
have the correct information. Nothing in this
manual creates any warranty, either
expressed or implied, nor does it cover every
possible detail of equipment, standard or
option, installed on or in your RV.
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Information, illustrations and specifications in
this manual reflect the most current available
at the time of publication and are subject to
change and are not intended to indicate
actual size.
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WARRANTY PACKET
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The Warranty Packet contains original
equipment manufacturer (OEM) operator
manuals, warranty cards and/or registrations.
It is important you complete and mail the
warranty cards and registrations within the
prescribed time limits to avoid loss of warranty
coverage. This manual and the Warranty
Packet should be considered a permanent
part of the RV. If the RV is sold, they should
remain with the RV for the next owner.
SAFETY ALERTS
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Your safety, and the safety of others, is very
important. To help you make informed
decisions, we have provided operating
procedures and other information on safety
labels affixed to your RV and in this manual.
Please call your dealer or Travel Lite
Customer Service if you are unsure how to
proceed. Always use the appropriate safety
gear when servicing or maintaining your RV.
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This is the safety alert symbol. It is
used to alert you to potential personal
injury hazards. Obey all safety
messages that follow this symbol to avoid
possible injury or death.
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This indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury.
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This indicates a potentially hazardous
situation which, if not avoided, will result in
death or serious injury.
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This indicates a potentially hazardous
situation which, if not avoided, will result in
minor or moderate injury.
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This indicates a potentially hazardous
situation which, if not avoided, may result
in property damage.
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REPORTING SAFETY DEFECTS
In the United States
If you believe that your RV has an alleged
defect that could cause a crash or cause
injury or death, you should immediately inform
the National Highway Traffic Safety
Administration (NHTSA) and Travel Lite.
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SECTION 1
WARRANTY & SERVICE
2
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If NHTSA receives similar complaints, it may
open an investigation, and if it finds that a
safety defect exists in a group of vehicles it
may order a recall and remedy campaign.
However, NHTSA cannot become involved in
individual problems between you, your dealer
or Travel Lite. For additional information,
please refer to the NHTSA website at
www.safercar.gov.
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To contact NHTSA by phone:
Call the Department of Transportation (DOT)
Vehicle Safety Hotline at 1-888- 327-4236
and a NHTSA representative will record your
complaint information (TTY: 1-800-424-9153
or 1-202-484-5238).
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To contact NHTSA by mail:
Office of Defects Investigations/CRD
NVS-216
1200 New Jersey Ave SE
Washington, DC 20590
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In Canada
If you believe your RV has an alleged safety
defect, you should contact Transport Canada
and Travel Lite. Transport Canada prefers to
be
called instead of posted mail or email as it
enables their investigators to confirm that
your information is correct, and to answer
your questions accurately. For additional
information, please refer to the Transport
Canada website at www.tc.gc.ca.
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To contact Transport Canada by phone:
Call 1-800-333-0510 (or 1-613-993-9851 if
you are calling from the Ottawa region) and
ask to speak to a defect investigator.
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To contact Transport Canada by mail:
Road Safety and Motor Vehicle
Regulation Directorate
Transport Canada
Tower C, Place de Ville
330 Sparks Street
Ottawa, Ontario K1A 0N5
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MANUFACTURING PROCESS
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Travel Lite recreation vehicles are
manufactured for use as temporary living
quarters for recreation, camping and travel
uses, all as defined by the bylaws of the
Recreation Vehicle Industry Association
(RVIA).
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This recreation vehicle is not intended for use
as a full-time residence or for commercial use.
Commercial use means using the RV as a
business asset such as a mobile office or
using the RV for lease or rental purposes.
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Travel Lite reserves the right to discontinue
or change specifications or design at any time
without notice and without incurring any
obligation whatsoever. RV’s built for sale in
Canada may differ to conform to Canadian
Codes.
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CUSTOMER RESPONSIBILITY
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It is important you read and understand the
information in this manual and your Warranty
Packet using your RV.
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Familiarize yourself with the applicable
warranties. You are responsible for ensuring
the procedures for obtaining warranty repair
are followed properly. It is your responsibility
and obligation to return your RV to your
dealer for warranty service repair.
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As the owner of the RV, you are responsible
for regular and proper maintenance
performed in accordance with this manual
and the OEM manuals. Regular and proper
maintenance will help prevent conditions
arising from neglect that are not covered by
warranty.
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As with your other personal belongings, it is
important to protect yourself and others with
insurance coverage. Your insurance agent
can assist you in obtaining the appropriate
insurance coverage for personal liability, theft,
collision, property damage, etc.
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DEALER RESPONSIBILITY
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At the time of sale of the new RV, your dealer
is expected to:
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□Deliver your RV in the best condition
possible. Your RV must pass the dealer’s
pre-delivery inspection (PDI), including all
systems tests.
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□Provide orientation of the RV, its systems,
components and operation.
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SECTION 1
WARRANTY & SERVICE
3
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□Request that you read all warranty
information and explain any provision not
clearly understood.
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□Ensure you receive the Warranty Packet.
Your dealer can assist you in completing
the OEM warranty cards or registrations,
and locate any required component model
or serial numbers.
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□Complete and return the “Warranty
Registration and Customer Delivery Form”
to Travel Lite within 10 days of delivery to
activate the applicable warranty coverage.
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The Towable Limited Warranty is activated
only after Travel Lite receives a signed and
dated “Warranty Registration and Customer
Delivery Form” from your dealer.
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SUGGESTIONS
FOR OBTAINING SERVICE
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The independent dealers authorized to sell
Travel Lite RVs are also there to provide
service after the sale. We work closely with
them in an effort to keep you satisfied. To help
ensure your dealer provides the level of
service you expect, here are some
suggestions we would like to make:
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Contact your dealer at once… Do not wait
until you are ready to use your RV. Your
dealer may not be able to service it
immediately and/or the repair may require
parts be ordered. The dealer’s service
department is busiest on Mondays, Fridays
and before the holidays.
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Prepare for the appointment… If you are
having warranty work performed, be sure to
have the right papers with you. Take your
warranty folder and have your vehicle
information available. Not all the work to be
performed may be covered by the warranty;
discuss additional charges with the dealer’s
service management.
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Prepare a list… Provide your dealer with a
written list of specific repairs needed. It is
important that you provide any vehicle repair
history to the dealer’s service manager. Keep
a maintenance log of your RV service history.
This can often provide a clue to the current
issue.
Be reasonable with your requests… If you
leave a list with several items and you need
your RV returned back by a specific time,
discuss the situation with the dealer’s service
management and list your items in order of
priority. This may include making a second
appointment for work not completed or parts
that the dealer may need to order.
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Don’t expect to look over the technician’s
shoulder… Please do not be offended if you
are told you cannot watch the work being
done. Some insurance requirements forbid
admission of customers to the service area.
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Inspect the work performed… Finally, check
out the service or repair job when you pick up
your RV. Notify the dealer’s service
management immediately of any
dissatisfaction. If you cannot return your RV
immediately for repair, make an appointment
as soon as possible.
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Please be aware that all repair businesses
require notification of any issues with their
repairs within a specified time limit. Make sure
you are familiar with your dealer or RV repair
center’s repair policies.
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CUSTOMER RELATIONS
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Travel Lite has empowered its dealers to
make warranty and repair decisions. If a
special circumstance occurs that requires
information from Travel Lite, we have asked
your dealer’s service management to make
the contact on your behalf. This is why you
should always talk to your dealer’s
service management first.
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Most issues arise from misunderstandings
about warranty or service needs. We
recognize that, on some occasions, you will
not be totally satisfied with a dealer’s decision
or actions. If this is the case, you should write
or call Travel Lite Customer Service. Our
hours are Monday – Friday, 8:00 a.m. –
4:00 p.m. EST (closed holidays).
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SECTION 1
WARRANTY & SERVICE
4
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Please provide the following information:
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□Your name, location and phone number.
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□Your RV 17-digit vehicle identification
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□
number (VIN).
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Your date of purchase.
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□The name of your selling dealer.
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o If different from above, the contact
information for the RV repair facility
you are contacting Travel Lite
to discuss.
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□A detailed description of the concern.
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□If applicable, the component description,
serial number and model number.
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An important note
about alterations and
warranties
Installations
or alterations to the original
equipment vehicle as distributed by Travel
Lite are not covered by the Towable
Limited Warranty. The special body Company,
assembler, equipment installer or upfitter
is solely responsible for warranties on the body
or equipment and any alterations (or any effect
of the alterations) to any of the parts, components,
systems or assemblies installed by Travel
Lite. Travel Lite is not responsible for the
safety or quality of design features,
materials or workmanship of any alterations
by such suppliers.
UPDATE YOUR CONTACT INFORMATION
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Help keep your contact information current so
that, in the event of a recall or customer
notification letter, you are notified. Please
copy and mail your completed “Change of
Address or Ownership, Stolen, Totaled or
Destroyed” form to Travel Lite.
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If you purchased your RV as “used,” include
proof of ownership (i.e., a copy of your bill of
sale, insurance policy, etc.).
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THE TRAVEL LITE TRAVEL
CLUB
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All owners of Travel Lite
RVs are eligible for
membership in the
Travel Lite Camper
Club. The club promotes
family camping and the
active use of your RV
with others who have
similar interests in the
RV lifestyle.
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One "International Rally" is held each year in
various locations around the United States
and Canada. In addition, the club offers a
variety of local and regional activities
throughout the year.
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By belonging to the Travel Lite Camper Club,
you will find new ways to enjoy your RV and
make friends all across the country.
For more information, please visit www.Travel
Litervclub.com, or call 1-800-262-
5178.
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SECTION 1
WARRANTY & SERVICE
5
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A TT E N TI ON!
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PLEASE PRINT OR TYPE
Notice of:
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Ch eck ap plic ab le block(s) :
CHANGE OF ADDRESS
CHANGE OF OWNERSHIP
TOTALED DESTROY ED
STOLEN
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Fede ral record keeping laws require tha t we maintain a file of own ers of our RVs. This form mu st be completed by the RV owner
in the case of change o f address, stolen or des t ro yed RV, and by the RV purchaser in the case of change of ownership .
Than k you! Your cooperation in mailing a copy of this completed form to Travel Lite is appreciated.
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NOTICE OF CHANGE OF ADDRESS
1 Vehicle Identification Number / Seria l Number
2 Owner Name
3 Former Street Address
4 Former City ST/PR ZIP Code/Postal Code
5 Former Country Former Phone Number
6 New Street Address
7 New City ST/PR ZIP Code/Postal Code
8 New Country New Phone Num ber
9 You r Date of Pu rchase Owner Email
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NOTICE OF CHANGE OF OWNERSHIP*
1 Vehicle Identification Number / Seria l Number
2 Seller Name
3 Seller Street Add ress
4 Seller City ST/PR ZIP Code/Postal Code
5 Seller Country Seller Phone Number
6 Seller Date of Pu rchase Seller Email
7 Buyer Nam e
8 Buyer Stre et Address
9 Buyer City ST/PR ZIP Code/Postal Code
10 Buyer Cou ntry Buyer Phone Number
11 Buyer Da t e of Purchase Buyer Email
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NOTICE OF STOLEN OR DESTOYED RV
1 Vehicle Identification Number / Seria l Number
2 Owner Name
3 Owner Street Address
4 Owner City ST/PR ZIP Code/Postal Code
5 Owner Country Owner Phone Number
6 Owner email
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DATE SIGNATURE OF OW N ER SIGN ATU RE OF CO-OW NER
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PLEASE MAILOR FAX YOUR COMPLETED FORM TO: Customer Service
P.O. Box 460
Middlebury IN 46540
Fax: [phone]
5

SECTION 1
WARRANTY & SERVICE
6
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OBTAINING
EMERGENCY WARRANTY REPAIR
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A roadside emergency can happen at any
time, whether your RV is new or old. If you
are traveling, using the following guidelines
can help get you back on the road faster.
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1. Call 1-855-831-3525 or use our website
dealer locator to find an authorized
Travel Lite dealer in your area.
Contact them for an appointment; they will
handle all warranty repair billing and
returned parts for you.
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2. If you cannot locate an authorized Travel
Lite dealer near you, ask the
campground staff for referrals or check
the local telephone yellow pages. Or
contact Travel Lite Customer Service
or your selling dealer for assistance
in locating a repair facility.
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a. Contact the RV repair facility to discuss
your situation and make an
appointment. Ask how their billing will
be handled. They may choose to bill
Travel Lite directly; otherwise, you are
expected to pay them.
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b. Have the RV repair facility inspect your
RV. Either they or you must call Travel
Lite Customer Service to discuss
applicable warranty coverage prior to
any repair work being performed.
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c. Travel Lite Customer Service will
issue an authorization number upon
warranty repair approval and advise
if any original parts need to be
returned.
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d. Once Travel Lite Customer Service
has issued an authorization number, the
RV repair facility may begin actual
repair to your RV.
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e. Inspect the completed repair work
thoroughly. If you are not satisfied,
communicate that immediately to the
RV repair facility management. Make
sure you are satisfied with the repair
before you pay or leave the premises.
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f. For reimbursement, either you or the
RV repair facility must send a copy of
your itemized repair bill and all
requested return parts by UPS (regular
ground, freight pre-paid) within 60 days
of the completed repair date.
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To expedite processing your warranty claim,
include your name, address, phone number,
RV 17-digit VIN and authorization number. If
returning parts, include a copy of your return
freight bill.
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Obtaining weekend or
after business hours repair assistance
If an authorized Travel Lite dealer is not
located nearby, contact your selling
dealer for assistance. If your dealer is
closed, check with the campground staff or
telephone yellow pages for an RV repair
facility. Have the item repaired and contact
Travel Lite Customer Service immediately the
following business day.
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Failure to contact Travel Lite Customer
Service, unauthorized or improper warranty
repairs, or failure to return requested original
parts may result in loss of reimbursements
and/or loss of warranty.
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OBTAINING SERVICE FOR
SEPARATELY WARRANTED ITEMS
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Your selling dealer is responsible for servicing
your RV before delivery, and has an interest
in your continued satisfaction. We
recommend your dealer perform all
inspection, warranty and maintenance
services. Some dealers may be authorized
service centers for those OEMs whose
products are warranted separately and
excluded from the Towable Limited
Warranty.
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OBTAINING SERVICE AT TRAVEL
LITE
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Should your RV be in need of service, and
your dealer recommend that the repairs be
made at the Travel Lite Factory Service
Center, your RV may be returned to us with
the following guidelines*:
!
□You or your dealer must make a
confirmed appointment a minimum of 30
days prior to dropping off your RV at the
Travel Lite Factory Service Center.
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