TriboServ Fle Pump4 Series Product information sheet

Original User Manual
FlexxPump4 Direct (24V DC)

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I. Revision history & Imprint
I.I Revision history
The present user manual is the original user manual.
This user manual is only valid for
Product:
Product designation: FlexxPump4 Direct (FP4 D)
Product revision: ---
User manual:
date of creation: 01.2020
revision of the user manual: 0
This document is protected by copyright.
All rights for layout, content, texts and corporate design are reserved by TriboServ
GmbH & Co. KG, © 2020.
All rights, including those of photomechanical reproduction, duplication and distribution
by means of special processes (e.g. data processing, data carriers and data networks),
even in part and/or in extracts, are reserved by TriboServ GmbH & Co. KG.
The content and technical specications are subject to change without notice.
I.II Imprint of the manufacturer, distribution and service
Adress:
TriboServ GmbH & Co. KG
Gelthari-Ring 3
D-97505 Geldersheim
tel: +49 - (0)9721 - 473 966-0
fax: +49 - (0)9721 - 473 966-9
E-Mail: [e-mail]
Internet: www.triboserv.de
Personally liable company: TriboServ Verwaltungs GmbH
Registered ofce of the company: Geldersheim
Commercial Register of Schweinfurt Local Court
HRA 8848
TriboServ Verwaltungs GmbH
HRB 5449
USt.-ID: DE 263 251 758
Managing director: Dr.-Ing. Michael Weigand
Authorized signatory: Gerhard Halbig

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I. Revision history & Imprint 02
I.I Revision history 02
I.II Imprint of the manufacturer, distribution and service 02
I.III Table of contents 03
1. General information about this manual 05
1.1 Signal words 05
1.2 Warning symbols 06
1.3 Structure of the safety instructions 06
1.4 Symbols for information 06
2. Safety 07
2.1 EC/EU Directive 07
2.2 Hazards 07
2.3 Staff 07
2.4 Reasonably predictabel misuse 07
2.5 Usage for the intended purpose 08
2.6 Warranty and Liability 08
2.7 General safety instructions 09
3. Description of function 10
3.1 General information 10
3.2 Nameplate and designation 11
3.3 Scope of delivery 11
3.4 Technical data 12
4. Transport and storage 13
4.1 Packaging 13
4.2 Transport 13
4.3 Storage 13
5. Variants 14
5.1 FP4 D411 / FP4 D211 14
5.2 FP4 D412 / FP4 D212 15
5.3 FP4 D422 / FP4 D222 16
5.4 FP4 D423 / FP4 D223 17
5.5 FP4 D424 / FP4 D224 18
6. Mounting 19
6.1 Preparations 19
6.2 Assembly 19
I.III Table of contents
Chapter Content Page

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6.3 Commissioning 23
7. Operation and settings 24
7.1 General information 24
8. Input and output signals - External control (PLC) 25
8.1 Pin assignment - External control (PLC) 25
8.2 Input signals - External control (PLC) 26
8.2.1 Control signal 2 seconds 27
8.2.2 Control signal 5 seconds 29
8.2.3 Control signal 8 seconds 31
8.2.4 Control signal 12 seconds 33
8.2.5 Control signal 14 seconds 35
8.3 Output signals - External control (PLC) 37
8.3.1 Empty level 38
8.3.2 Error Overload 40
8.3.3 Error Under- or Overvoltage 41
8.3.4 Critical error 42
9. Maintenance and disposal 43
9.1 Maintenance schedule 43
9.1.1 Visual check 43
9.1.2 Cleaning 44
9.1.3 Recommissioning after maintenance 44
9.2 Cartridge change 45
9.3 Disposal 48
10. Released accessories 49
10.1 Lubricants 50
10.2 Tube lengths 50
11. Appendix 51
11.1 Dimension sheet and installation dimensions 51
11.2 EC/EU Declaration of conformity 52
Chapter Content Page

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1. General information about this manual
This user manual contains all necessary information to use FlexxPump4 in the direct
version, hereinafter referred to as FP4 D, safely and as intended. In the event that
supplementary sheets are attached to these instructions, the information and data con-
tained in the supplementary sheets are valid and replace the corresponding information
in this user manual. Any contradictory information contained in this user manual thus
becomes invalid.
If you have any questions regarding special applications, please contact TriboServ
GmbH & Co. KG (chapter I.II).
The actual and factual operator must ensure and guarantee that these instructions,
including any supplementary sheets, have been read and understood by all persons
responsible for the installation, operation or maintenance of the FP4 D. Therefore,
keep these instructions in a suitable place, ideally in an easily accessible place, in the
surrounding area of the FP4 D.
Inform your colleagues who work in the local area of the machine about safety instruc-
tions so that nobody gets hurt.
This manual was written in German, all other language versions are translations of this
manual.
1.1 Signal words
The following signal words are used in this manual to draw your attention to possible
dangers, prohibitions and other important information:
DANGER This signal word points you to an immediate and threatening risk of
serious injury or death.
WARNING This signal word indicates a potentially imminent danger which can
result in serious injury or even death.
CAUTION This signal word indicates a potentially imminent danger that can
result in minor to severe injuries.
NOTICE This signal word indicates a potentially imminent danger which can
result in damage to property.
INFORMATION This signal word refers to practical application tips or particularly
important information when using the FP4 D.

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General warning
sign
Electricity hazard Flammable
material
1.2 Warning symbols
The following warning symbols are used in this user manual to alert you to hazards,
prohibitions and important information:
1.3 Structure of the safety instructions
The safety instructions in this user manual are structured according to the following
system:
CAUTION
The text explains the consequences of disregarding the refe-
rence.
§The text shows what to do as an instruction.
1.4 Symbols for information
The following information symbols are used in the text and instructions in this manual:
Requests you to take action
ÜShows the consequences of an action
Additional information about the action

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2. Safety
All persons working with the FP4 D must follow these operating instructions, in particu-
lar the safety instructions and the rules and regulations applicable at the place of use.
Generally applicable legal regulations and other rules as well as the relevant rules and
regulations for accident prevention (e.g. Personal Protective Equipment (PPE)) and
environmental protection must be observed.
2.1 EC/EU Directive
Within the scope of the EC/EU Directive, (re)commissioning of a machine on which the
FP4 D has been installed and/or tted is prohibited until it has been clearly established
that the machine complies with the provisions of the applicable Directive.
An EC/EU declaration of conformity for the FP4 D can be found in the appendix (chap-
ter 11.2).
2.2 Hazards
In order to avoid danger to the user or damage to the machine on which the FP4 D
is used, the FP4 D may only be used for its intended purpose (chapter 2.5) and in a
technically safe condition.
Always inform yourself about the general safety instructions (chapter 2.7) before star-
ting to work.
2.3 Staff
Only qualied staff who has read and understood this manual may work with the FP4
D. Local and/or company regulations apply accordingly.
2.4 Reasonably predictabel misuse
Any use of the FP4 D which exceeds the maximum permissible technical data is gene-
rally considered to be improper and therefore prohibited.

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2.5 Usage for the intended purpose
The following points must be observed for the intended purpose of using the FP4 D:
+ The FP4 D is exclusively approved for industrial use.
+ The FP4 D may be used exclusively in accordance with the technical data
(chapter 3.4).
+ Unauthorized structural alterations to the FP4 D are not permitted.
+ Read the user manual and act accordingly.
+ During operation of the FP4 D, a visual inspection of the FP4 D as well as of the
lubrication point must be carried out regularly. Any anomalies must be eliminated
immediately and the cause rectied.
+ Relling the cartridge is not permitted.
+ The FP4 D may not be opened or disassembled.
+ Only lubricants approved by the manufacturer may be used.
+ Relevant regulations and rules on work safety, accident prevention and environmen-
tal protection must be observed.
+ Work and activities with and on the FP4 D are only permitted with appropriate authori-
sation (chapter 2.3).
All other uses than the aforementioned intended usage or the disregard of one of the
above points shall be deemed improper usage. In this case no liability and/or warranty
is assumed.
2.6 Warranty and Liability
If the following items are disregarded, all warranty and liability claims for personal injury
and/or damage to property are excluded:
+ Non-observance of the instructions for transport and storage;
+ misuse;
+ Improper or unperformed maintenance or repair work;
+ Improper assembly / disassembly or improper operation;
+ Operation of the FP4 D with defective protective devices and devices;
+ Operation of the FP4 D without lubricant;
+ Operation of the FP4 D with non-approved lubricant;
+ Operation of heavily contaminated FP4 D;
+ Modications or alterations which may be carried out without the written permission of
TriboServ GmbH & Co. KG have taken place;
+ Opening and/or partial or complete disassembly of the FP4 D.

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2.7 General safety instructions
The following safety instructions are given for the FP4 D:
DANGER
Damaged or incorrect electrical connections or unauthorized
live components lead to serious injuries or even death.
§ Have all electrical connection work carried out by qualied
personnel only.
§Replace damaged cables or plugs immediately.
NOTICE
Loose or overloaded screw connections can cause damage to
the FP4 D.
§Mount and check all screw connections with the permissible
torques specied for this purpose. Use a calibrated torque
wrench.
WARNING
Lubricants are ammable.
§ In case of re, do not use a water jet to extinguish the re.
§ In case of re, use only suitable extinguishing agents such as
powder, foam and carbon dioxide.
§Observe the relevant safety instructions of the lubricant manu-
facturer on the safety data sheet of the lubricant used.
CAUTION
Lubricants can cause skin irritations.
§Avoid direct skin contact.
NOTICE
Lubricants can contaminate soil and water.
§Use and dispose lubricants properly.

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3. Description of function
3.1 General information
Nr. Description
0 FlexxPump4 D (FP4 D)
1 Lubricant outlet, outlets (different versions possible)
2 Retaining ring
3 Housing
4 M12x1 electrical interface
5 Nameplate with designation, CE mark and serial number
6 Through hole for assembly
7 Lubricant inlet with thread for cartridge
7
6
Fig. 1: Overview FP4 D
1
2
0
The FP4 D is designed as an extremely compact double piston pump for autonomous
operation with grease as the lubricant. The pistons run force-controlled and counter-ro-
tating. The FP4 D is available as a version with one, two, three or four lubricant outlets,
see Chapter 5. The outlets are secured by an integrated non-return valve. Approx. 0.16
cm³ of lubricant is pumped during each dispensing operation; multiple dispensers can
be set one after the other.
The present FlexxPump4 as D version has to be integrated into an external control
(e.g. PLC). The FP4 D has an electrical interface with which you can control and com-
mand the FP4 D. Furthermore, the FP4 D enables remote monitoring by output signals
in order to be able to query the status and possible error messages (e.g. empty cartrid-
ge). By means of various input signals processed by the microelectronics, the FP4 D is
controlled to supply the lubrication point with the ideal amount of lubricant.
4
3
5

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3.2 Nameplate and designation
The nameplate of the FP4 D is visibly attached to the side of the pump itself. There the
CE mark and the serial number of the FP4 D are visible. Refer to chapter 3.1, Fig. 1 for
the location of the nameplate and serial number.
3.3 Scope of delivery
The FP4 D is available in several different versions. They differ in the design (housing
for 250ml cartridge or housing for 400ml cartridge), the number and type of lubricant
outlets and the scope of accessories supplied.

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3.4 Technical data
Housing
Dimensions without housing 111 x 56,5 x 108 (W x H x D)
mm
Dimensions with housing for 250ml cartridge 111 x 165 x 108 (W x H x D)
Dimensions with housing for 400ml cartridge 111 x 200 x 108 (W x H x D)
Weight (without cartridge) appx. 1190 til 1300 (depeding on version) g
Mounting options holes for screw M6
Mounting position upright
Material Zinc die-cast / PA 6.6 GF30 / POM
Material outlet Nickel-plated brass
Operating temperature -15 ... +60* °C
Lubricant and hydrauilcs
Cartridge volume 250 / 400 ml
Lubricant characteristics grease up to NLGI class 2
oil up to 30 000 cSt
Number of outlets 1 / 2 / 3 / 4
Hydraulic connection via PA-Tube
Number of lubrication points per outlet up to 4 in conjunction with distributor*
up to 14 in conjunction with aluminum progres-
sive distributor*
max. pressure 70 (-10%/+15%) bar
Steady state pressure 70 bar
Grease delivery per stroke 0,16 (-5%) cm³
Electrics
Display nonexistant
Operating voltage 24 (+/- 5%) V
Protection 0,75 (slow blow) A
Protection class IP 54
Current consumption Imax < 0,3 Iquiescent < 0,025 A
Further information on electrics can be found in Chap. 8!
* The stated value depends on the specic application and may vary considerably in individual
cases depending on the lubricant used and other conditions.

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4. Transport and storage
4.1 Packaging
The FP4 D is delivered in an outer packaging (cardboard box) and - depending on the
scope of delivery with a lubricant cartridge and other accessories - in the same packa-
ge. To protect them from moisture and dirt, they are also packed in PE lms.
Dispose the packaging materials at the designated disposal points in compliance with
the relevant national and company regulations.
After receiving the FP4 D, check the delivery note for completeness and correctness.
Any missing parts or damage must be reported immediately to the forwarding agent,
the insurance company or TriboServ GmbH & Co. KG in writing.
4.2 Transport
NOTICE
Hard shocks, e.g. due to falling or setting down too hard, can
damage the FP4 D.
§Do not throw the FP4 D.
§When using lifting equipment, only use hoists and load
handling attachments in perfect condition and with sufcient
load capacity.
§The permissible lifting weight of the lifting device must not be
exceeded.
Store the FP4 D in its original packaging in a vertical position in a dry, frost-free en-
vironment at an ambient temperature of +5°C to +30°C. The maximum storage time in
unopened condition is 2 years.
The so-called "First-In-First-Out-Principle" (FiFo) is recommended for storage logistics.
4.3 Storage

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Maßstab/Scale
Benennung / Title
Material
NameDatum/Date
Warengruppe
Zeichnungsnr. / Drawing no.
Blatt/Sheet
Gewicht/Weight
Toleranzen / Tolerances: ISO 2768-1 m K
Schaumstoffteile nach DIN 7715 Teil 5 Klasse P2
Dieses Dokument ist Eigentum von: This document is ownership of:
3/3
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Gepr.
Änd./Index
a
J. Niederg.
J. Niederg.
1:1,5
DIN A4
Maße in mmVK-Artikel-Nr.
Zus t.
Änderung Datum Name Gepr.
FlexxPump 402
21.11.2017
21.11.2017
Number of pump units 1
Number of outlets 1
Differences in dosing volume per
pump unit possible
not applicable, as only one pump unit
Maßstab/Scale
Benennung / Title
Material
NameDatum/Date
Warengruppe
Zeichnungsnr. / Drawing no.
Blatt/Sheet
Gewicht/Weight
Toleranzen / Tolerances: ISO 2768-1 m K
Schaumstoffteile nach DIN 7715 Teil 5 Klasse P2
Dieses Dokument ist Eigentum von: This document is ownership of:
3/3
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Gepr.
Änd./Index
a
J. Niederg.
J. Niederg.
1:1,5
DIN A4
Maße in mmVK-Artikel-Nr.
Zus t.
Änderung Datum Name Gepr.
FlexxPump 402
21.11.2017
21.11.2017
With the FP4 D411 or FP4 D211, the theoretical two outlets of the built-in one pump
unit are combined internally. The outlet is supplied with 0.16cm³ lubricant per stroke.
5. Variants
The FP4 D is designed as a compact central lubrication unit for supplying one or more
lubrication points. Depending on the specic application, the FP4 D can also reliably
and cleanly supply a limited number of lubrication points with lubricant. In this case,
parts of the system accessories from the manufacturer (e.g. splitters, progressive
distributors or lubrication gears) can be connected to the FP4 D in order to extend the
number of lubrication points beyond the number of outlets. The FP4 D is available as a
variant with one or as a variant with two pump bodies. The outlets of pump body (PB)
1 are marked on the housing with 1.1 and 1.2, the outlets of pump body 2 with 2.1 and
2.2.
5.1 FP4 D411 / FP4 D211

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5.2 FP4 D412 / FP4 D212
With the FP4 B412 or FP4 D212, two outlets are supplied with the same quantity of
lubricant. One outlet is supplied with 0.16cm³ lubricant per stroke. The outlets are sup-
plied with lubricant one after the other.
Number of pump units 1
Number of outlets 2
Differences in dosing volume per
pump unit possible
not applicable, as only one pump unit
Maßstab/Scale
Benennung / Title
Material
NameDatum/Date
Warengruppe
Zeichnungsnr. / Drawing no.
Blatt/Sheet
Gewicht/Weight
Toleranzen / Tolerances: ISO 2768-1 m K
Schaumstoffteile nach DIN 7715 Teil 5 Klasse P2
Dieses Dokument ist Eigentum von: This document is ownership of:
3/3
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Gepr.
Änd./Index
a
J. Niederg.
J. Niederg.
1:1,5
DIN A4
Maße in mmVK-Artikel-Nr.
Zus t.
Änderung Datum Name Gepr.
FlexxPump 402
21.11.2017
21.11.2017
Maßstab/Scale
Benennung / Title
Material
NameDatum/Date
Warengruppe
Zeichnungsnr. / Drawing no.
Blatt/Sheet
Gewicht/Weight
Toleranzen / Tolerances: ISO 2768-1 m K
Schaumstoffteile nach DIN 7715 Teil 5 Klasse P2
Dieses Dokument ist Eigentum von: This document is ownership of:
3/3
FlexxPump 402_ZOF
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Gepr.
Änd./Index
a
J. Niederg.
J. Niederg.
1:1,5
DIN A4
Maße in mmVK-Artikel-Nr.
Zus t.
Änderung Datum Name Gepr.
FlexxPump 402
21.11.2017
21.11.2017

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5.3 FP4 D422 / FP4 D222
With the FP4 D422 or FP4 D222, the theoretical two outlets per installed pump unit
are combined internally. One outlet is supplied with 0.16cm³ lubricant per stroke. The
outlets are supplied with lubricant one after the other.
The FP4 D422 or FP4 D222 allows to set dosing volume differences from outlet 1.1 to
outlet 2.1 by individual control of the two pump bodies. An explanation of the different
control signals can be found in chapter 8.2.
Number of pump units 2
Number of outlets 2
Differences in dosing volume per
pump unit possible
yes
Maßstab/Scale
Benennung / Title
Material
NameDatum/Date
Warengruppe
Zeichnungsnr. / Drawing no.
Blatt/Sheet
Gewicht/Weight
Toleranzen / Tolerances: ISO 2768-1 m K
Schaumstoffteile nach DIN 7715 Teil 5 Klasse P2
Dieses Dokument ist Eigentum von: This document is ownership of:
3/3
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Gepr.
Änd./Index
a
J. Niederg.
J. Niederg.
1:1,5
DIN A4
Maße in mmVK-Artikel-Nr.
Zus t.
Änderung Datum Name Gepr.
FlexxPump 402
21.11.2017
21.11.2017
Maßstab/Scale
Benennung / Title
Material
NameDatum/Date
Warengruppe
Zeichnungsnr. / Drawing no.
Blatt/Sheet
Gewicht/Weight
Toleranzen / Tolerances: ISO 2768-1 m K
Schaumstoffteile nach DIN 7715 Teil 5 Klasse P2
Dieses Dokument ist Eigentum von: This document is ownership of:
3/3
FlexxPump 402_ZOF
Bearb.
Gepr.
Änd./Index
a
J. Niederg.
J. Niederg.
1:1,5
DIN A4
Maße in mmVK-Artikel-Nr.
Zus t.
Änderung Datum Name Gepr.
FlexxPump 402
21.11.2017
21.11.2017

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5.4 FP4 D423 / FP4 D223
In the FP4 D423 or FP4 D223, the theoretical two outlets of the rst pump body are
internally combined into one outlet 1.1. One outlet is supplied with 0.16cm³ lubricant per
stroke. The outlets are supplied with lubricant one after the other.
The FP4 D423 or FP4 D223 allows you to set dosing volume differences from outlet 1.1
to outlets 2.1 and 2.2 by controlling the two pump bodies individually. An explanation of
the different control signals can be found in chapter 8.2.
If the two pump units are controlled equally, outlet 1.1 is supplied with twice the
amount of lubricant of outlets 2.1 or 2.2, due to the internal combination of the outlets of
the rst pump unit.
Number of pump units 2
Number of outlets 3
Differences in dosing volume per
pump unit possible
yes
Maßstab/Scale
Benennung / Title
Material
NameDatum/Date
Warengruppe
Zeichnungsnr. / Drawing no.
Blatt/Sheet
Gewicht/Weight
Toleranzen / Tolerances: ISO 2768-1 m K
Schaumstoffteile nach DIN 7715 Teil 5 Klasse P2
Dieses Dokument ist Eigentum von: This document is ownership of:
3/3
FlexxPump 402_ZOF
Bearb.
Gepr.
Änd./Index
a
J. Niederg.
J. Niederg.
1:1,5
DIN A4
Maße in mmVK-Artikel-Nr.
Zus t.
Änderung Datum Name Gepr.
FlexxPump 402
21.11.2017
21.11.2017
Maßstab/Scale
Benennung / Title
Material
NameDatum/Date
Warengruppe
Zeichnungsnr. / Drawing no.
Blatt/Sheet
Gewicht/Weight
Toleranzen / Tolerances: ISO 2768-1 m K
Schaumstoffteile nach DIN 7715 Teil 5 Klasse P2
Dieses Dokument ist Eigentum von: This document is ownership of:
3/3
FlexxPump 402_ZOF
Bearb.
Gepr.
Änd./Index
a
J. Niederg.
J. Niederg.
1:1,5
DIN A4
Maße in mmVK-Artikel-Nr.
Zus t.
Änderung Datum Name Gepr.
FlexxPump 402
21.11.2017
21.11.2017

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5.5 FP4 D424 / FP4 D224
With the FP4 D424 or FP4 D224, each possible outlet is operated individually. One out-
let is supplied with 0.16cm³ lubricant per stroke. The outlets are supplied with lubricant
one after the other.
The FP4 D424 or FP4 D224 allows you to set dosing volume differences from outlets
1.1 and 1.2 to outlets 2.1 and 2.2 by individually controlling the two pump bodies. An
explanation of the different control signals can be found in chapter 8.2.
Number of pump units 2
Number of outlets 4
Differences in dosing volume per
pump unit possible
yes
Maßstab/Scale
Benennung / Title
Material
NameDatum/Date
Warengruppe
Zeichnungsnr. / Drawing no.
Blatt/Sheet
Gewicht/Weight
Toleranzen / Tolerances: ISO 2768-1 m K
Schaumstoffteile nach DIN 7715 Teil 5 Klasse P2
Dieses Dokument ist Eigentum von: This document is ownership of:
3/3
FlexxPump 402_ZOF
Bearb.
Gepr.
Änd./Index
a
J. Niederg.
J. Niederg.
1:1,5
DIN A4
Maße in mmVK-Artikel-Nr.
Zus t.
Änderung Datum Name Gepr.
FlexxPump 402
21.11.2017
21.11.2017
Maßstab/Scale
Benennung / Title
Material
NameDatum/Date
Warengruppe
Zeichnungsnr. / Drawing no.
Blatt/Sheet
Gewicht/Weight
Toleranzen / Tolerances: ISO 2768-1 m K
Schaumstoffteile nach DIN 7715 Teil 5 Klasse P2
Dieses Dokument ist Eigentum von: This document is ownership of:
3/3
FlexxPump 402_ZOF
Bearb.
Gepr.
Änd./Index
a
J. Niederg.
J. Niederg.
1:1,5
DIN A4
Maße in mmVK-Artikel-Nr.
Zus t.
Änderung Datum Name Gepr.
FlexxPump 402
21.11.2017
21.11.2017

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6. Mounting
6.1 Preparations
Before starting to work, inform yourself in detail about the FP4 D using this user
manual; in particular about the general safety instructions (section 2.7). Prepare the
installation site carefully.
NOTICE
Pressurised air can damage the seals of the FP4 D and can
transport dirt and foreign matter into the FP4 D or the lubri-
cant.
§Do not use pressurised air.
§Make sure that there is no coarse dirt in the mounting area.
2. Remove the housing from the power unit
of the FP4 D.
Separate the housing from the power unit
by turning the retaining ring counterclock-
wise.
 Make sure that no dirt, water or foreign
bodies enters the lubricant inlet.
6.2 Assembly
1. Condition as delivered
The FP4 D is delivered in a cardboard box.
Depending on the version ordered, further
accessories such as a lubricant cartridge or
additional tube connection parts are inclu-
ded.

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User Manual
20
EN-
3. Mounting the lubricant cartridge
Place the full lubricant cartridge on the
FP4 D.
Turn the lubricant cartridge clockwise onto
the FP4 D.
The end position is reached after two
full rotations when the label of the lubricant
cartridge is aligned with the front label of the
FP4 D.
3. Unscrewing the cartridge cap.
Turn the cap on the lubricant cartridge
counterclockwise and pull it off.
Pay attention to cleanliness when
carrying out the work. It is imperative that
dirt and foreign bodies do not enter the
cartridge.