TriboServ FlexxPump4 BXXX-EXT User manual

FlexxPump4 BXXX-EXT
Supplementary Sheet
Revision: 1 01
EN-
I. Supplementary Sheet for User Manual
I.I Revision history
This supplementary sheet(s) is/are exclusively valid for
Product:
Product Designation: FlexxPump4 BXXX-EXT (FP4 BXXX-EXT)
Product Revision: ---
with the item number(s): 214574, 214575, 214576, 214577, 214578, 214579, 214580,
214581.
The chapters described in this supplementary sheet(s) replace the chapters in
User Manual:
Date of creation: 02.2022
Revision of the User Manual: 0
for the
Product:
Product Designation: FlexxPump4 Battery (FP4 B)
Product Revision: ---
Chapters not replaced by this supplementary sheet(s) in the original user manual
remain valid without exception. Further supplementary sheets to the original instruction
manual are valid in addition to this supplementary sheet.
This document is protected by copyright.
All rights for layout, content, texts and corporate design are reserved by TriboServ
GmbH & Co. KG, © 2022.
All rights, including those of photomechanical reproduction, duplication and distribution
by means of special processes (e.g. data processing, data carriers and data networks),
even in part and/or in extracts, are reserved by TriboServ GmbH & Co. KG.
The content and technical specications are subject to change without notice.
This supplementary sheet was created in German language, the present language
version is a translation of the German version of the supplementary sheet.

FlexxPump4 BXXX-EXT
Supplementary Sheet
Revision: 1 02
EN-
3. Description of function
3.1 General information
The FP4 BXXX-EXT is designed as an extremely compact double piston pump for
autonomous operation with grease as lubricant. The two pistons run force-controlled
and counter-rotating. The FP4 BXXX-EXT is available as a version with one lubricant
outlet or as a version with two lubricant outlets. The outlets are secured by an integrat-
ed non-return valve. Approx. 0.16 cm³ of lubricant is pumped during each dispensing
operation; multiple dispensers can be set one after the other.
The LCD on the front panel displays the various operating states; further information
(empty cartridge, error) can be read.
The present FlexxPump4 as battery version has no electrical interface. The supplied
activation and programming key can be used to adjust the quantity of grease pumped
per time to supply the lubrication point with the ideal quantity of lubricant.
 The FP4 BXXX-EXT is equipped with an external battery compartment from the
factory. Two battery holders are also included in the scope of delivery. Depending on re-
quirements, either the TriboServ battery pack 6V, or your own primary cells or recharge-
able batteries in sizes R6 (AA) or R14 (baby cells), each with 1.5V voltage, can be used
to supply the FP4 BXXX-EXT with power. The enclosed battery holders are necessary
for this.

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FlexxPump4 BXXX-EXT
Supplementary Sheet
Revision: 1 03
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Nr. Description
0 FlexxPump4 BXXX-EXT (FP4 BXXX-EXT)
1 LCD
2 Action area (for actions with the activation and programming key)
3 Activation and programming key
4 Lubricant outlet, outlets (di󰀨erent versions possible)
5 Retaining ring
6 Upper Housing
7 Battery compartment for battery pack or battery holder
8 Nameplate with designation, CE mark and serial number
9 Through hole for assembly (on both sides)
Fig. 1: Overview FP4 BXXX-EXT
The FP4 BXXX-EXT is available in several di󰀨erent versions. They di󰀨er in the design
(upper part for 250ml cartridge or upper part for 400ml cartridge), the number and type
of lubricant outlets, and the scope of accessories supplied. In addition, two battery
holders for battery sizes R6 and R14 are included in the scope of delivery of the FP4
BXXX-EXT.
3.3 Scope of delivery

FlexxPump4 BXXX-EXT
Supplementary Sheet
Revision: 1 04
EN-
3.4 Technical data
Electrics
Battery sizes (alkaline or lithium) TriboServ standard battery pack 6V; 4x R6
with 1.5V or 4x R14 with 1.5V (primary cells or
rechargeable batteries)

FlexxPump4 BXXX-EXT
Supplementary Sheet
Revision: 1 05
EN-
5.2 Assemblyandinitiallling
1. Condition as delivered
The FP4 BXXX-EXT is delivered in a card-
board box. Depending on the version orde-
red, additional accessories such as a battery
pack or lubricant cartridge are included.
2. Mechanical fastening
Attach the FP4 BXXX-EXT mechanically to
the mounting plate using the through holes.

FlexxPump4 BXXX-EXT
Supplementary Sheet
Revision: 1 06
EN-
3. Unscrewing the cartridge cap.
Unscrew the cap of the new lubricant
cartridge counterclockwise and pull it o󰀨.
Before mounting the cartridge, press light-
ly on the piston to squeeze out some grease
from the outlet.
Pay attention to cleanliness when
performing the work. Be sure to avoid dirt,
liquids, and foreign objects from entering the
cartridge.
3. Remove the housing from the power unit
of the FP4 BXXX-EXT.
Turn the retaining ring counterclockwise
in order to remove the upper housing from
the power unit.
Remove the upper housing from the
power unit.
Make sure that no dirt, water or foreign
bodies enters the lubricant cartridge.
Losen the retaining ring at the marked
positions.

FlexxPump4 BXXX-EXT
Supplementary Sheet
Revision: 1 07
EN-
4. Mounting the lubricant cartridge
 Place the lled lubricant cartridge on
the FP4 BXXX-EXT with the label facing
forwards.
Turn the lubricant cartridge clockwise onto
the FP4 BXXX-EXT.
 The end position is reached after two
full rotations when the label of the lubricant
cartridge is aligned with the front of the FP4
BXXX-EXT.
5. Mount the upper housing from the pump
unit of the FP4 BXXX-EXT.
Place the disassembled upper part on the
FP4 BXXX-EXT and press it onto the pump
unit.
Fasten the upper housingto the pump unit
by turning the retaining ring clockwise.
 The retaining ring must click into place
when turned and must be completely tigh-
tened.

FlexxPump4 BXXX-EXT
Supplementary Sheet
Revision: 1 08
EN-
6. Loosen the screws and remove the cover
to open the battery compartment.
Turn the four screws counterclockwise.
Once the screws are loosened, the cover
can be removed.
Remove the cover from the battery com-
partment.
Store the cover next to you.
7. Inserting the battery packs
Connect the new battery to the battery
cable via the reverse polarity protected plug
or insert new batteries into the matching
battery holder and connect it to the reverse
polarity protected plug.
Stow the battery and the battery cable in
the battery compartment.
Make sure that the battery cable or the
plug does not protrude from the battery
compartment and become trapped when the
cover is screwed on.
7. Remount the cover
Place the cover on the battery compart-
ment.
Turn the screws clockwise to fasten.

FlexxPump4 BXXX-EXT
Supplementary Sheet
Revision: 1 09
EN-
7.2 Changingcartridgeandbattery
The cartridge only needs to be changed when it is empty or the service life of the lubri-
cant has been exceeded. The cartridge can be changed during normal operation of the
FP4 BXXX-EXT.
 There is a error (error E1) on the FP4 BXXX-EXT; the red LED ashes every 5 se-
conds and also visually signals an error.
NOTICE
Onlyuseoriginallubricantcartridgeswithlubricantapproved
by the manufacturer.
§ Observe the maximum storability of the lubricant lled in car-
tridges.
NOTICE
Itisnotpossibletorellemptyoropenedlubricantcartridges.

NOTICE
Makesurethatyouusethesamelubricantinthenewcartridge
whichisalreadyinuse.
§Compare the information on the lubricant cartridge.

NOTICE
Alubricantcartridgethathasbeenusedmustnotbeputback
ontheFP4BXXX-EXT,astheintegratedcyclecounterofthe
FP4BXXX-EXTisautomaticallyresetafteracartridgehasbeen
removed.
§ Only use fully lled lubricant cartridges.

FlexxPump4 BXXX-EXT
Supplementary Sheet
Revision: 1 10
EN-
1. Remove the housing from the power unit
of the FP4 BXXX-EXT.
Turn the retaining ring counterclockwise
in order to remove the upper housing from
the power unit.
Remove the upper housing from the
power unit.
Make sure that no dirt, water or foreign
bodies enters the lubricant cartridge.
Losen the retaining ring at the marked
positions.
2. Remove the empty cartridge.
Turn the lubricant cartridge counterclock-
wise from the FP4 B and dispose of it.
Pay attention to cleanliness when per-
forming the work. Be sure to prevent dirt,
liquids and foreign bodies from entering the
cartridge.
3. Unscrewing the cartridge cap.
Unscrew the cap of the new lubricant
cartridge counterclockwise and pull it o󰀨.
Before mounting the cartridge, press light-
ly on the piston to squeeze out some grease
from the outlet.

FlexxPump4 BXXX-EXT
Supplementary Sheet
Revision: 1 11
EN-
4. Mount the upper housing from the pump
unit of the FP4 BXXX-EXT.
Place the disassembled upper part on the
FP4 BXXX-EXT and press it onto the pump
unit.
Fasten the upper housing to the pump
unit by turning the retaining ring clockwise.
 The retaining ring must click into place
when turned and must be completely tigh-
tened.
Carry out the work according to the above description.
If an error was displayed in the LCD before the cartridge was changed, the indicator
now disappears, as does the red LED which ashes every 5 seconds. A separate ack-
nowledgement is not required. The green LED ashes briey every 60 seconds.
After completion of this work, the FP4 B automatically returns to the last active mode
(ON or OFF) before the work.
If the empty cartridge level (error E1) has been reached during a dispensing cycle,
the cycle will be automatically interrupted and automatically continued after completion
of the work.
4. Mounting the lubricant cartridge
 Place the lled lubricant cartridge on
the FP4 BXXX-EXT with the label facing
forwards.
Turn the lubricant cartridge clockwise onto
the FP4 BXXX-EXT.
 The end position is reached after two
full rotations when the label of the lubricant
cartridge is aligned with the front of the FP4
BXXX-EXT.

FlexxPump4 BXXX-EXT
Supplementary Sheet
Revision: 1 12
EN-
The battery can be changed during normal operation of the FP4 BXXX-EXT.
FP4 BXXX-EXT shows Error E3; the red LED flashes every 5 seconds.
In the following steps is described how you change the battery.
1. Loosen the screws and remove the cover
to open the battery compartment.
Turn the four screws counterclockwise.
Once the screws are loosened, the cover
can be removed.
Remove the cover from the battery com-
partment.
Store the cover next to you.
2. Remove empty battery pack.
Pull the empty battery pack or battery
holder out of the battery compartment with
the battery cable.
If using the battery pack, disconnect the
reverse polarity protected plug connection
and dispose of the empty battery pack pro-
perly after completing the work.
When using your own batteries, remove
them from the battery holder.

FlexxPump4 BXXX-EXT
Supplementary Sheet
Revision: 1 13
EN-
4. Remount the cover
Place the cover on the battery compart-
ment.
Turn the screws clockwise to fasten.
3. Inserting the battery packs
Connect the new battery to the battery
cable via the reverse polarity protected plug
or insert new batteries into the matching
battery holder and connect it to the reverse
polarity protected plug.
Stow the battery and the battery cable in
the battery compartment.
Make sure that the battery cable or the
plug does not protrude from the battery
compartment and become trapped when the
cover is screwed on.
Carry out the work according to the above description.
If an error was displayed in the LCD before the cartridge was changed, the indicator
now disappears, as does the red LED which ashes every 5 seconds. A separate ack-
nowledgement is not required. The green LED ashes briey every 60 seconds.
After completion of this work, the FP4 B automatically returns to the last active mode
(ON or OFF) before the work.
If the empty battery error (error E1) has been reached during a dispensing cycle, the
cycle will be automatically interrupted and automatically continued after completion of
the work.

Maßstab/Scale
Benennung / Title
Material
NameDatum/Date
Warengruppe
Zeichnungsnr. / Drawing no.
Blatt/Sheet
Gewicht/Weight
Toleranzen / Tolerances: ISO 2768-1 m K
Schaumstoffteile nach DIN 7715 Teil 5 Klasse P2
Dieses Dokument ist Eigentum von: This document is ownership of:
1/1
FlexxPump4 B412x-xxx_ZOF
Bearb.
Gepr.
Änd./Index
a
15.07.2020
J. Niederg.
J. Niederg.
1:2
DIN A3
Maße in mm
VK-Artikel-Nr.
Zus t.
Änderung Datum Name Gepr.
FlexxPump4 B412x-xxx
15.07.2020
100
115,6
19
85 ~ Ø
7Ø (2x)
298,5
82,2
156,6
80,2
25 65,5
115
10,5
1,72 kg
Alle Schlauchanschlussteile für Schlauch Ø 6mm
All tube connection parts for tube Ø 6mm
Benennung / Name Art.-Nr. / Item No. Farbe / Colors Schmierstoff / Lubricant
FlexxPump4 B412-EXT 214580 grün / green Fett / Grease FlexxPump4 B412A-EXT 214581 anthrazit / anthracite Fett / Grease FlexxPump4 B412-OIL 212888 grün / green Öl / Oil FlexxPump4 B412A-OIL 212889 anthrazit / anthracite Öl / Oil
Befestigungslöcher für
Zylinderschrauben M6
Mounting holes for
cylinder screws M6
green or anthracite
grün oder anthrazit
105,7
109,1
565
400ml
Minimale Einbauhöhe
minimal installation height
470min.
12,5
FlexxPump4 BXXX-EXT
Supplementary Sheet
Revision: 1 14
EN-
9. Appendix
9.1 Dimension sheet and installation dimension