Triple Green PRODUCTS CGS-277 User manual

IMPORTANT
Please ensure that theseinstructions are
readandunderstood beforecommencing
installation and start-up. Failure to
comply with these Installation
Instructions will render all warranties null
and void.
Workingontheequipment
Theinstallation, adjustment, serviceand
maintenance of this product must be
performed by a licensed professional
heating contractor, who is qualified and
experienced in the installation, service
and maintenance of hot water heating
boilers. There are no user serviceable
parts on the boiler or control.
Ensure main power supply to equipment,
the heating system and all external
controls has been deactivated.
Take precautions in all instances to avoid
accidental activation of power during
service work.
Improper installation, service or
maintenance can cause product/property
damage, severe personal injury, and/or
loss of life.
Triple Green Products
Installation Manual

TABLE OF CONTENTS
Unloading the Stoker & Boiler...................................................................................................................................... 1
Unloading the Other Components ................................................................................................................................ 5
Dust Collector and Components Assembly .................................................................................................................. 5
Chimney Installation ..................................................................................................................................................... 9
Combustion Air Intake ................................................................................................................................................ 11
Ash Removal System ................................................................................................................................................... 12
Condensate Return and Boiler Feed Connection (Steam System Only) .................................................................. 22
Compressed Air/Soot Blasters..................................................................................................................................... 23
Electrical/Controls ....................................................................................................................................................... 25
Walking Floor and Components……………………………………………………………………………………………….27

Triple Green Products Manual
Installation Procedures
1
UNLOADING THE STOKER & BOILER
General notes:
System arrangement may vary according to characteristic of the final project and layout of the boiler room. This manual
shows the installation procedures for a typical system. Please refer to project specific drawings for final arrangement.
PARTS LIST
ITEM
QTY
PART NUMBER
DESCRIPTION
PROVIDED
1
1
OEM-0064
Boiler
YES
2
1
Refer to serial plate
Stoker
YES
3
4
OEM-0060
Eye bolt
YES
IMPORTANT:
Stoker and Boiler should be lifted from trailer by a certified crane operator.
1. Attach chains from crane to eyebolts, located at each corner at the top of the stoker.
2. Place the spreader beam to reduce tension from eyebolts.
Note:
Spreader beam is used to reduce tension in the eyebolts, as eyebolts are designed to exclusively handle the vertical
force.

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Installation Procedures
2
Place machinery rollers on the floor in preparation for the stoker to be placed atop the rollers.
PARTS LIST
ITEM
QTY
PART NUMBER
DESCRIPTION
PROVIDED
4
4
N/A
Machinery rollers
NO
IMPORTANT:
Care must be taken to place the machinery rollers at each corner of the stoker. Only the corners of the stoker are
designed to carry the total system weight.
3. Unload stoker onto machinery rollers.
4. Remove eye bolts from the stoker. The eye bolts are located at each corner at the top of thestoker.

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Installation Procedures
3
5. Once the eye bolts are removed, place the ceramic rope along the top perimeter of the stoker, approximately two
inches (2”) away from the outer edge. This ceramic rope will act as a cushion between the stoker and the boiler.
PARTS LIST
ITEM
QTY
PART NUMBER
DESCRIPTION
PROVIDED
4
4
N/A
Machinery rollers
NO
5
1
OEM-0059
Loosely twisted 1” ceramic rope
YES
CAUTION:
Ensure that the ceramic rope stays in place as the boiler is placed on top of the stoker. Use high temperature silicone to
temporary hold the rope in place.

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Installation Procedures
4
6. Use lugs to place boiler on top of the stoker - utilize spreader beam to reduce tension.
PARTS LIST
ITEM
QTY
PART NUMBER
DESCRIPTI
ON
PROVIDED
1
1
Refer to serial plate
Boiler
YES
2
1
Refer to serial plate
Stoker
YES
4
4
N/A
Machinery rollers
NO
7
4
N/A
Lifting lug
YES
7. There are no fasteners between the stoker and the boiler.
8. Once the boiler has been installed atop the stoker, use the machinery rollers to move the entire assembled unit to
the desired location.
9. The stoker may be placed on a 2” concrete housekeeping pad. Ensure the assembled unit is level upon being
placed in its final location.

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Installation Procedures
5
UNLOADING OTHERCOMPONENTS
The other components include dust collector assembly consisting of dust collector and ID Fan (mounted on the frame
structure), flat elbow (used for connecting the dust collector with the boiler exhaust), ash removal system (including
ash removal auger and ash storage bin), chimney, walking floor components and other components. Normally, smaller
components are shipped on the skid.
DUST COLLECTOR AND COMPONENTS ASSEMBLY
Note:
The frame of the dust collector will come in two separate pieces for shipping efficiency. Structure may change. Refer to project
drawing.
1. Place the two sections of the dust collector frame in the boiler room as per suppliedlayout.
2. Use the 1/2” 13UNC bolts provided to connect the two sections of the dust collector frame.

Triple Green Products Manual
Installation Procedures
6
PARTS LIST
ITEM
QTY
PART NUMBER
DESCRIPTION
PROVIDED
9
4
TGP-0047
Dust collector frame - stand
YES
10
1
ASM-0001
Dust collector frame
YES
11
1
TGP-0045
Safety barrier type 1
YES
12
1
TGP-0044
Chimney Y connection
YES
13
1
OEM-0069
ID Fan
YES
14
1
TGP-0046
Safety barrier type 2
YES
15
1
TGP-0031
Dust collector
YES
16
12
OEM-0068
1/2” 13UNC Hex Nut
YES
17
12
OEM-0067
1/2” 13UNC Hex Bolt, 1.75” long
YES
3. Install a ladder using provided bolts.
PARTS LIST
ITEM
QTY
PART NUMBER
DESCRIPTION
PROVIDED
18
1
ASM-0003
Ladder
YES
19
2
OEM-0070
1/2” 13UNC Hex Bolt, 1.25” long
YES
Note:
Skip to step 6 if the flat elbow has flanges welded to it.

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Installation Procedures
7
4. Place the high temperature silicone between the flat elbow and the boiler’s outlet flange.
5. Bolt the flat elbow onto the mating flange attached to the boiler using 3/8” 16UNC bolts - apply 60 ft-lbs. oftorque.
PARTS LIST
ITEM
QTY
PART NUMBER
DESCRIPTION
PROVIDED
22
1
TGP-0032
Flat elbow
YES
6. Place the high temperature silicone between the flat elbow and the dust collector inlet flange.

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Installation Procedures
8
PARTS LIST
ITEM
QTY
PART NUMBER
DESCRIPTION
PROVIDED
20
34
OEM-0072
3/8” 16UNC Hex Nut
YES
21
34
OEM-0071
3/8” 16UNC Hex Bolt, 1” long
YES
23
1
N/A
Boiler outlet flange
YES
7. Using the 3/8” bolts provided connect boiler exhaust to the assembled dust collector.
8. Using the 3/8” bolts provided, bolt the flat elbow to the dust collector inlet flange.
Note:
If the boiler is shipped directly from the boiler manufacturer, the mating flange will be mounted on the boiler.
CAUTION:
Care must be taken to place a high temperature silicone (rated for minimum 500°F) between the elbow and the boiler
flanges prior to bolting to prevent exhaust (gas) leakage.

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Installation Procedures
9
CHIMNEY INSTALLATION
Note:
The supplied chimney will be stainless steel (SS) inside, galvanized on the outside (optional SS). Chimney size will
depend on the size of the biomass system.
Note:
We recommend the use of “No Loss” chimney outlet. Roof penetration for the chimney is required. The chimney will be
supported by the ID fan and dust collector support structure.
Note:
The chimney requires UL certification for solid fuel combustion equipment.
1. Confirm that the chimney is in line with the roof opening designated for the chimney to pass through.
2. Connect sections of chimney (refer to Chimney Installation Manual supplied by your chimney vendor).
Install the assembled chimney onto the outlet flange on the dust collector (installation procedure may vary for different
chimney manufacturers).

Triple Green Products Manual
Installation Procedures
10
PARTS LIST
ITEM
QTY
PART NUMBER
DESCRIPTION
PROVIDED
12
1
TGP-0044
Chimney Y connection
YES
24
1
N/A
Chimney
OPTIONAL
25
2
TGP-0048
Chimney connection flange
YES
26
10
OEM-0073
5/16” 18UNC Hex Bolt, 1” long
YES
27
10
OEM-0074
5/16” 18UNC Hex Nut
YES
28
N/A
N/A
Chimney flange
N/A
1. Place chimney on the center of Y connection component.
2. Attach connecting flange (make sure that connecting flange is placed on top of chimney flange).

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Installation Procedures
11
3. Use provided 5/16” 18UNC bolts and nuts to attach the chimney to Y connection with connectionflange.
COMBUSTION AIRINTAKE
Typically, the combustion air inlet is mounted at the minimum
8 ft above the ground level. The combustion
air inlet is not provided with the system and needs to be
provided by the installer.
Note:
As any fuel combustion system, the biomass combustion
system requires combustion air supply for proper fuel
combustion. Often the size of the combustion air supply is
regulated by local authorities. If local authorities do not
have any specific regulations, the recommended
combustion air intake size is approx. 1.0 sq. ft. of free inlet
area per 500
scfm of combustion air required.
1. Ensure that the outside air inlet is fitted with a bird
screen to prevent birds from entering the boiler
room.
2. Use a combustion air duct with min. 1” internal
insulation to feed the combustion air supply to the
combustion system Typical air duct

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Installation Procedures
12
ASH REMOVAL SYSTEM
PARTS LIST
ITEM
QTY
PART NUMBER
DESCRIPTION
PROVIDED
29
1
TGP-0043
Ash Storage Bin
YES
30
1
TGP-0044
Ash Drop Box to Ash Bin Connector
YES
31
2
ASM-0009
6” Cross ash auger
YES
33
1
TGP-0047
Cross ash auger trough cover
YES
34
1
TGP-0048
Cross ash auger trough
YES
35
1
ASM-0008
Incline ash auger
YES
36
1
ASM-0010
Connecting ash drop box
YES
37
1
ASM-0011
Ash auger drive chassis
YES
38
1
OEM-0014
Lovejoy coupling
YES
39
1
OEM-0013
Cross auger electric motor/gearbox
YES

Triple Green Products Manual
Installation Procedures
13
PARTS LIST
ITEM
QTY
PART NUMBER
DESCRIPTION
PROVIDED
32
OEM-0068
Bearing
YES
38
1
OEM-0014
Lovejoy coupling
YES
39
1
OEM-0013
Cross auger electric motor/gearbox
YES
37
1
TGP-0049
Cross auger drive chassis
YES
40
1
TGP-0050
Cross ash auger drive support plate 1
YES
41
1
TGP-0051
Cross ash auger drive support plate 2
YES
37
40
41
38
39
32

Triple Green Products Manual
Installation Procedures
14
1. Use 2 bolts to attach the bearing to cross ash auger drive support plate 1.
2. Use 4 x 5/16 18UNC Hex Bolts to attach cross ash auger drive support plate 1 with installed bearing and cross auger
drive chassis to opening in the stoker

Triple Green Products Manual
Installation Procedures
15
3. Bolt down cross ash auger trough to the opening on the opposite side of the stoker
4. Place the cross-ash auger in the cross-ash auger trough. Push it across the stoker and install one end of its shaft on
the bearing mounted in step 1.
Note: Ash Auger assembly may change due to
site plan layout.

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Installation Procedures
16
5. Connect the other end of the ash auger shaft to bearing mounted on connecting ash drop box.

Triple Green Products Manual
Installation Procedures
17
PARTS LIST
ITEM
QTY
PART NUMBER
DESCRIPTION
PROVIDED
32
OEM-0068
Bearing
YES
36
1
ASM-0010
Connecting ash drop box
YES
38
1
OEM-0014
Lovejoy coupling
YES
6. Use 7 x 5/16 18UNC bolts to attach the trough to connecting ash drop box

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Installation Procedures
18
7. Attach lovejoy coupling to the ash auger shaft. Coupling is a connector between shaft and a motor.
8. Use provided bolts to attach cross ash auger support plate 2 to auger drive chassis.