Viessmann VITOCELL 300-H Instruction manual

V
VV
VI
II
IT
TT
TO
OO
OC
CC
CE
EE
EL
LL
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L  3
33
30
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00
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0-
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-H
HH
H
Indirect-fired domestic hot water storage tank
42 to 119 USG / 160 to 450 ltr
5167 5 4 - 01 0 /2014
Product may not be exactly as shown
Technical Data Manual
Model Nos. and pricing: see Price List

Vitocell 300-H
EHA Series
Horizontal indirect-fired domestic hot ater storage tank
of high-grade stainless steel

Product Information
2 VITOCELL 300-H
Vitocell 300-H
Fully hygienic, efficient and economical
domestic hot water production with DHW
tanks of high-grade stainless steel – horizontal
version.
The benefits at a glance:
HCorrosion-resistant tank of high-grade SA
240-316 Ti stainless steel offers a long
service life.
HFully hygienic due to high quality
homogeneous stainless steel surfaces.
HThe high-alloy material is immune to
cracking or peeling. The tank stays
hygienic and requires only minimum
service.
HThe entire water content is heated by a
1¼” / 32 mm diameter stainless steel
heat exchanger surface hich extends to
the bottom of the tank.
HCertified to CSA Lo Lead Content
Certification Program;
including US Safe Drinking Water Act,
NSF/ANSI 372 as ell as other applicable
US State requirements.
HThe positioning of the tubular heat
exchanger coil further ensures that 82 to
97% of the tank volume can be drawn at
constant ater temperature.
HThe stainless steel heat exchanger coil is
self-venting towards the top and
self-draining towards the bottom,
therefore not susceptible to reduced heat
transfer due to air lock or sediment
deposits.
HStandby losses minimized by 2¼” /
58 mm highly effective, foamed-in-place
HCFC-free insulation.
HEasy transport into mechanical room due
to low weight and compact construction.
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Product Information
Cross-Section
Product may not be exactly as illustrated.
VITOCELL 300-H
2¼” / 58 mm thick Inspection port/
foamed-in-place clean-out opening
HCFC-free insulation
Non-finned, stainless steel, tubular heat
exchanger coil extends to tank
bottom – the entire ater
volume is heated ensuring no
cold spots here bacteria
gro th could occur
Tank is constructed
of high-grade SA 240-316 Ti
stainless steel
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Technical Data
4 VITOCELL 300-H
Technical data
For domestic hot ater heating applications which Suitable for heating systems with:
utilize hot water heating boilers Hmax. working pressure on heat exchanger side up to
220 psig at 392°F / 200°C or a steam pressure of 15 psig at 250°F / 121°C
Hmax. working pressure on DHW water side of up to 150 psig at 210°F / 99°C
Storage capacity USG
ltr
42
160
5
200
92
50
119
450
Recovery rates
*1
with a temperature rise
of the domestic hot
w
a
t
e
r
f
r
o
m
194°F
90°C
MBH
GPM
ltr/h
96
2.1
482
11
2.5
568
2 9
5.
1204
280
6.2
1410
o
f
t
h
e
d
o
m
e
s
t
i
c
h
o
t
water from
50 to 140°F /
10 to 60°C
a
n
d
h
e
a
t
i
n
g
a
t
e
r
s
u
p
p
l
y
176°F
0 ºC
MBH
GPM
ltr/h
78
1.8
96
85
1.9
4 0
174
.9
877
212
4.7
1066
a
n
d
h
e
a
t
i
n
g
a
t
e
r
s
u
p
p
l
y
temperature of ......
at the supply flow rate
stated below
15 °F
70 ºC
MBH
GPM
ltr/h
51
1.1
258
58
1.
292
116
2.6
585
1
.0
671
Supply flo rate
for the recovery
GPM
m /h
1 .2
.0
22.0
5.0
22.0
5.0
22.0
5.0
rates stated
Recovery rates
with a temperature rise
of the domestic hot
water from
5
0
t
o
1
1
3
°
F
/
7½
psig
MBH
GPM
ltr/h
Please see Vitocell-H 00 Steam Chart on page 16
5
0
t
o
1
1
3
°
F
/
10 to 45°C,
asteam pressure of ......
and a max. steam velocity of
164 ft/s, 50 m/s
15
psig
MBH
GPM
ltr/h
Please see Vitocell-H 00 Steam Chart on page 16
Standby losses
*2
MBH/24 h 4.4 5.1 6.5 8.2
Overall dimensions
Overall depth inches
mm
Overall width inches
mm
Width without enclosure inches
mm
Overall height inches
mm
42¼
1072
25¼
640
––
25¾
654
48¾
12 6
25¼
640
––
25¾
654
62½
1590
2¾
8 0
0¼
*3
768
*3
1
786
65
1654
5¾
910
2
*4
810
*4
5
886
Weight
Tank with insulation
lbs
kg
168
76
185
84
79
172
421
191
Heating ater content
(heat exchanger pipe coil)
USG
ltr
1.8
7
2.1
8
.4
1
4.2
16
Heat exchanger surface area ft
2
m
2
9. 6
0.87
9.7
0.9
18.
1.7
22.6
2.1
Connections
Heating water supply/return
D
o
m
e
s
t
i
c
c
o
l
d
/
h
o
t
w
a
t
e
r
∅’’ (male thread) 1
∅
’
’
(
m
a
l
e
t
h
r
e
a
d
)
¾
1
¾
1¼
1
¼
1¼
1
¼
D
o
m
e
s
t
i
c
c
o
l
d
/
h
o
t
w
a
t
e
r
T
e
m
p
.
a
n
d
p
r
e
s
s
.
r
e
l
i
e
f
v
a
l
v
e
∅
’
’
(
m
a
l
e
t
h
r
e
a
d
)
¾
∅
’
’
(
m
a
l
e
t
h
r
e
a
d
)
¾
¾
1
1
¼
1
1
¼
1
¼
T
e
m
p
.
a
n
d
p
r
e
s
s
.
r
e
l
i
e
f
v
a
l
v
e
∅
’
’
(
m
a
l
e
t
h
r
e
a
d
)
¾
1
1
1
¼
*1
When planning for the recovery rate as stated or calculated, allow for the corresponding circulation pump.
The stated recovery rate is only achieved when the rated output of the boiler is equal to or greater than that stated under Recovery
rates”. Please also refer to the corresponding sizing chart at the end of this manual.
*2
Measured values are based on a room temperature of 68 ºF / 20 ºC and a domestic hot water temperature of 149 ºF / 65 ºC and can
vary by ±5 %.
*3
To overcome mechanical room access problems, the front panel with thermometer and side panels can be removed, the adjustable feet
unscrewed, and the Vitocell 300-H turned on its side.
*4
This is the net width of the Vitocell 300-H after removing the outer casing to ease problems of access into the mechanical room.
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Vitocell 00-H, 42 to 119 USG / 160 to 450 ltr
Legend
AQ Aquastat Well
BWR Boiler Water Return
BWS Boiler Water Supply
DCW Domestic Cold Water
DHW Domestic Hot Water
IO Inspection and Clean-out Opening
TPV Temperature and Pressure Relief Valve
Overall height
Overall width
Overall depth
1½” / 6 mm
DCW
BWR
IO
4¾” / 119 mm
3¼” / 3 mm1½” / 37 mm
6½” / 167 mm
4¼” / 105 mm
12¼” / 11 mm 1 ¼” / 6 mm
18” / 459 mm
AQ
DHW /
TPV
BWS
O
v
e
r
a
l
l
h
e
i
g
h
t
Overall width
Overall depth
Legend
AQ Aquastat Well
BWR Boiler Water Return
BWS Boiler Water Supply
DCW Domestic Cold Water
DHW Domestic Hot Water
IO Inspection and Clean-out Opening
TPV Temperature and Pressure Relief Valve
RT Recirculation tapping
AQ
RT /
TPV
IO
DHW
DCW
BWS
BWR
1¼”
35 mm
VITOCELL 300-H 5
Vitocell 300-H, 42 and 53 USG / 160 and 200 ltr
Dimensions
Storage
capacity
USG
ltr
42
160
5
200
a inches
mm
4
866
40½
10 0
Vitocell 300-H, 92 and 119 USG / 350 and 450 ltr
Dimensions
Storage
capacity
USG
ltr
92
50
119
450
a
b
c
d
e
f
g
h
k
l
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
55
1 97
2¼
57
5½
1 9
6¾
170
5¼
1
78
14½
68
2
586
7½
19
2 ½
594
57½
1461
2¾
72
5½
1 8
8
20
5¼
1 7
78
16
409
25
6 6
9
226
26¾
677
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7
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1

Vitocell 00-H, 42 to 119 USG / 160 to 450 ltr
6 VITOCELL 300-H
Domestic hot ater dra rate Pressure drop on heating ater side
Storage tank contents heated to 140°F / 60°C, boiler not reheating (primary circuit)
Storage Capacity USG
ltr
42
160
5
200
92
50
119
450
Domestic hot ater
dra rate
GPM
ltr/min
2.6
10
2.6
10
4.0
15
4.0
15
Domestic hot ater USG
dra ltr
Water with
t = 140°F/60°C (constant)
40
150
49
185
8
15
116
440
Percentage Tank Volume 94% 9 % 90% 97%
Heat-up time
The stated heating times are achieved when the maximum recovery
rate of the domestic hot water tank is made available at the
respective supply temperature and with a domestic hot water rise
from 50 to 140°F / 10 to 60°C.
Storage Capacity USG
ltr
42
160
5
200
92
50
119
450
Heating ater supply
temperature
Heat-up time (minutes)
194°F / 90°C
176°F / 80°C
158°F / 70°C
19
26
4
18
25
2
15
20
1
20
26
40
42 USG / 160 ltr storage capacity
5 USG / 200 ltr storage capacity
92 USG / 50 ltr storage capacity
119 USG / 450 ltr storage capacity
42 and 5 USG / 160 and 200 ltr storage capacity
92 and 119 USG / 50 and 450 ltr storage capacity
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1
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7
5
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P
r
e
s
s
u
r
e
d
r
o
p
Waterflow
ltr/h
GPM
400 1000
“ w.c. mbar
44 10 000
16 40
20 50
24 60
2 80
40 100
80 200
120 00
160 400
200 500
240 600
20 800
1.6 4
2 5
2.4 6
.2 8
4 10
8 20
12 0
1.2
2.2 500 2.6 600 .5 800 4.4 1 000
9 2 000
1 000 18 4 000 22 5 000 26 6 000 5 8 000
Pressure drop on domestic hot ater side
(secondary circuit)
Pressure drop
Waterflow
ltr/min
GPM
8 20
“ w.c. mbar
80
21
0.8 2
1.2
1.6 4
2 5
2.4 6
.2 8
4 10
0.4 1
10 20
5
0
8
40
11
50
1
60
16

Vitocell 00-H in a Multiple Tank Installation
VITOCELL 300-H 7
Technical data
Three possible combinations are shown below as examples.
Please note the maximum number of tank units which may be stacked upon one another.
Total capacity of tank battery
Number of storage tanks
Storage capacity per tank
USG
ltr
USG
ltr
184
700
2
92
50
2 8
900
2
119
450
57
1 50
119
450
Layout Max. number of tanks which
may be stacked on top of
each other
Max. number of tanks which
may be stacked on top of
each other
Recovery rates
*1
with a temperature rise
of the domestic hot
w
a
t
e
r
f
r
o
m
194°F
90°C
MBH
GPM
ltr/h
478
10.6
2408
560
12.4
2820
8 9
18.6
42 0
w
a
t
e
r
f
r
o
m
50 to 140°F /
10 to 60°C
and heating ater
s
u
p
p
l
y
t
e
m
p
e
r
a
t
u
r
e
176°F
80°C
MBH
GPM
ltr/h
48
7.7
1754
42
9.4
21 2
6 5
14.1
198
s
u
p
p
l
y
t
e
m
p
e
r
a
t
u
r
e
of ......
at the supply flow rate
stated below
158°F
70°C
MBH
GPM
ltr/h
2 2
5.2
1170
266
5.9
1 42
99
8.9
201
Supply flo rate GPM
m /h
44
10
44
10
66
15
for the recovery rates stated
Recovery rates
with a temperature rise
of the domestic hot
w
a
t
e
r
f
r
o
m
7½
psig
MBH
GPM
ltr/h
566
18.0
4078
566
18.0
4078
850
27.0
6117
o
f
t
h
e
d
o
m
e
s
t
i
c
h
o
t
water from
50 to 113°F /
10 to 45°C,
asteam pressure of ......
and a max. steam velocity of
164 ft/s, 50 m/s
15
psig
MBH
GPM
ltr/h
717
22.7
5160
717
22.7
5160
1075
4.1
7740
Standby losses
*2
MBH/24 h 1 .0 14. 21.5
*1
When planning for the recovery rate as stated or calculated, allow for the corresponding circulation pump.
The stated recovery rate is only achieved when the rated output of the boiler is equal to or greater than that stated under Recovery
rates”.
*2
Measured values are based on a room temperature of 68 ºF / 20 ºC and a domestic hot water temperature of 149 ºF / 65 ºC and can
vary by ±5 %.
Installation of additional aquastat(s)
Ensure that temperature tempering valve(s)
is/are installed if the domestic hot water
storage tank temperature exceeds 140°F /
60°C to protect from scalding.
Consult plumbing codes and authorities for
local requirements.
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1
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7
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In a multiple tank installation, it is
recommended that an additional high
limit aquastat be installed in the
common domestic hot ater supply
header to the system. This aquastat
should be ired in series to the
operating aquastat on the tank
battery. The setting on this additional
high limit aquastat should be
approximately 9°F / 5°C higher than
the operating high limit.
WARNING

Vitocell 00-H in a Multiple Tank Installation
Product Delivery
8 VITOCELL 300-H
Domestic hot ater
dra rate
Storage tank content heated to
140°F / 60°C, boiler not reheating
Storage
capacity
USG
ltr
92
50
119
450
119
450
Battery storage
capacity
Number of tanks
USG
ltr
184
700
2
240
900
2
60
1 50
DHW
draw rate
GPM
ltr/min
7.9
0
7.9
0
7.9
0
Domestic hot USG
water draw ltr
Water with t = 140°F / 60°C
(constant)
166
6 0
2 2
880
49
1 20
ercentage of
battery volume
90% 97% 97%
Quick recovery
(over 10-minute period)
Domestic hot water rise from
50 to 11 °F / 10 to 45°C
Storage
capacity
USG
ltr
92
50
119
450
119
450
Battery storage
capacity
Number of tanks
USG
ltr
184
700
2
240
900
2
60
1 50
Heating water supply
temperature
Quick DHW recovery
(over 10-minute period)
194°F / 90°C
176°F / 0°C
15 °F / 70°C
USG/10 min
ltr/10 min
USG/10 min
ltr/10 min
USG/10 min
ltr/10 min
219
8 0
219
8 0
20
769
17
1200
00
11 7
277
1050
4
1640
408
1545
78
14 0
Max. domestic hot ater dra
rate (over 10-minute period)
Domestic hot water rise from
50 to 11 °F / 10 to 45°C
Storage
capacity
USG
ltr
92
50
119
450
119
450
Battery storage
capacity
Number of tanks
USG
ltr
184
700
2
240
900
2
60
1 50
Heating water supply
temperature
Max. DHW draw
rate (over 10-minute
period)
194°F / 90°C
176°F / 0°C
15 °F / 70°C
GPM
ltr/min
GPM
ltr/min
GPM
ltr/min
21.9
8
21.9
8
20.
77
1.7
120
0.1
114
27.7
105
4 .
164
40.7
154
7.8
14
Standard Equipment
Vitocell 300-H,
ith 42 to 119 USG / 160 to 450 ltr
capacity
Domestic hot water tank of high-alloy
stainless steel with PUR Foam insulation
with
– adjustable leveling feet.
The following is packed separately and
attached to the crate:
– installation fittings package: with the
necessary brass adaptors, other necessary
hardware, and Loctite 55
– temperature and pressure relief valve
– sensor well with insulation
– thermometer
– Installation Instructions, Start-up/Service
Instructions and Operating Instructions.
Electrostatically powder coated sheet metal
enclosure panel in a Vitosilver finish.
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Product Installation
VITOCELL 300-H 9
Product Installation
Domestic hot ater connections
42 and 53 USG / 160 and 200 ltr capacity
These are simplified conceptual dra ings
only! Piping and necessary componentry
must be field verified. Proper installation
and functionality in the field is the
responsibility of the heating contractor.
92 and 120 USG / 350 and 450 ltr capacity
These are simplified conceptual dra ings
only! Piping and necessary componentry
must be field verified. Proper installation
and functionality in the field is the
responsibility of the heating contractor.
Domestic hot water supply
DHW recirculation line
DHW recirculation pump
Spring loaded flow check valve
Discharge pipe of temperature and
pressure relief valve
Temperature and pressure relief valve
Shut-off valve
Drain
Domestic cold water supply lines
Backflow preventer
Domestic cold water inlet
Precharged expansion tank
(required where backflow preventer is
installed; check local plumbing codes
and requirements)
Thermostatic mixing valve/anti-scald
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IMPORTANT
IMPORTANT

Product Installation
7”/175 mm
Ø ¼”/7 mm
Ø
1
/
”
/
9 mm
15”/ 80 mm
Ø ½”/15 mm
Ø ¾”/19.2 mm
Ø 1”/24 mm
10 VITOCELL 300-H
Sensor Well
Vitocell 300-H,
ith 42 and 53 USG / 160 and 200 ltr
capacity
The sensor well is welded into the DHW
tank.
Vitocell 300-H,
ith 92 and 119 USG / 350 and 450 ltr
capacity
Heating ater supply temperatures
over 230°F / 110°C
For these operating conditions, an approved
high limit safety aquastat must be installed
to limit the domestic hot water temperature
to 20 °F / 95°C in the tank.
Vitocell-H domestic hot ater tank
positioned under the boiler
Please note that only the boiler/tank
combinations stated in the Price List are
possible. In the case of the 92 USG / 50 ltr
capacity Vitocell 00-H , the boiler can only
be positioned on the DHW tank so that it is
flush at the front.
Recirculation tapping
The recirculation tapping on the Vitocell-H
00 is also the opening for mounting the
temperature and pressure relief valve.
If this opening is utilized for recirculation,
extend the stainless steel nipple on the tank
with a brass tee of the same size as the
stainless steel nipple ∅to accommodate
both connections; see installation
instructions.
Temperature and pressure
relief valve
A temperature and pressure relief valve
(T&P relief valve) is supplied with the tank.
The heating contractor must install the valve
on each tank in a method meeting code
requirements. If local codes require a
different relief valve, substitute the
manufacturer’s supplied valve. The tank is
approved for 100 psig where a CRN is
required. Maximum operating pressure is
150 psig.
The T&P relief valve supplied with the tank
is ASME pressure steam rated for 998 MBH
and CSA temperature steam rated for
200 MBH. It is tested under ANSI Z21.22
code for Relief Valves and Automatic Gas
Shut-off Devices for Hot Water Supply
Systems.
For steam applications, a field supplied 1”
T&P valve must be utilized.
Watts Model
40XL-8
100 psig
(Canada
here
CRN is
required)
150 psig
(US and
Canada)
ASME pressure
steam rating
998 MBH 14 8 MBH
CSA temperature
steam rating
205 MBH
Relief
temperature
210ºF (99ºC)
Inlet thread
¾” male
Outlet thread
¾” female
Warranty excerpt
Our warranty for domestic hot water tanks
states that the water heated should be of
drinking water quality and that any water
treatment equipment in use must function
correctly.
If the product has been improperly installed
or misapplied by the installer, contractor or
final user, Viessmann accepts no
responsibility for damage howsoever caused
and reserves the right to withdraw the
product warranty. In order to qualify for
product warranty, strict adherence to the
installation and service manuals must be
observed. In the event that Viessmann
non-approved components are utilized,
Viessmann reserves the right to withdraw all
expressed or implied warranties without
written notice.
The water to be heated with the Vitocell
must be drinking (potable) water quality. If
the tank is used to heat other media, the
warranty will be null and void. Damage
resulting from excessive pressure or
temperature is clearly not the responsibility
of Viessmann.
The amount of chloride and sulfate
acceptable to the tank is limited. In areas
where high concentrations of chloride and
sulfate are present in drinking water, please
consult Viessmann for directions.
For full warranty details, please read the
product warranty card.
Backflo preventers
Where backflow preventers are required, a
domestic water expansion tank installation
is recommended in the cold water inlet
piping before the cold water enters the
Vitocell. For the backflow device, observe
local plumbing codes and regulations.
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7
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4
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1
To ensure optimum, safe operation,
the supplied stainless steel ell must
be installed. The ell diameter is
large enough to accommodate a ide
variety of sensing bulbs.
Al ays use spring clip to ensure
proper contact of capillary bulb
against the stainless steel ell for
proper sensing/heat transfer!
WARNING

Vitocell 00-H Sizing
Continuous Flow Capacity Chart
VITOCELL 300-H 11
Vitocell 300-H,
42 USG / 160 ltr capacity
Curve
Domestic hot water 40 to 140°F / 4 to 60°C
Curve
Domestic hot water 40 to 176°F / 4 to 80°C
5
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7
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Vitocell 00-H Sizing
Continuous Flow Capacity Chart
12 VITOCELL 300-H
Vitocell 300-H,
53 USG / 200 ltr capacity
Curve
Domestic hot water 40 to 140°F / 4 to 60°C
Curve
Domestic hot water 40 to 176°F / 4 to 80°C
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Vitocell 00-H Sizing
Continuous Flow Capacity Chart
VITOCELL 300-H 1
Vitocell 300-H,
92 USG / 350 ltr capacity
Curve
Domestic hot water 40 to 140°F / 4 to 60°C
Curve
Domestic hot water 40 to 176°F / 4 to 80°C
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Vitocell 00-H Sizing
Continuous Flow Capacity Chart
14 VITOCELL 300-H
Vitocell 300-H,
119 USG / 450 ltr capacity
Curve
Domestic hot water 40 to 140°F / 4 to 60°C
Curve
Domestic hot water 40 to 176°F / 4 to 80°C
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Vitocell 00-H Sizing
Continuous Flow Capacity Chart
VITOCELL 300-H 15
Example: Vitocell 300-H, 119 USG / 450 ltr capacity
Assume boiler output to tank is 2 8 MBH. Enter chart at left and draw horizontal line across to recovery rate of 284 GPH / 4.7 GPM for
140°F / 60°C domestic hot water under column A. Where the horizontal line intersects the 194°F / 90°C curve is the point of intersection
for the diagonal line used to size the pump. The diagonal line begins at the origin and goes through the point of intersection extending up to
the top of the chart. Read between the reference diagonal lines to get a pump specification of 15 GPM at 4.5 ft. To summarize: For a
Vitocell-H 00 with 119 USG / 450 ltr capacity and 2 8 MBH input, the boiler water temperature is 194°F / 90°C, difference between
boiler return and supply water temperature is 1°F / 17°C, recovery rate is 4.7 GPM of 140°F / 60°C DHW, and the pump required is 15
GPM, 4.5 ft. plus pressure drop in piping and boiler. If a multiple tank application is required, i.e. 4 tanks at 2 8 MBH input each, then the
pump selection would be (4 x 15 GPM) 60 GPM at 4.5 ft. plus piping pressure drop.
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Vitocell 00-H
Steam Chart
lbs/h
steam MBH kW
16 VITOCELL 300-H
Vitocell 300-H
Continuous flow of domestic hot water at a temperature
of 140°F / 60°C at 100°F / 56°C rise with a steam
velocity of 164 ft./sec / 50 m/sec using saturated steam.
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