Tronair 03-5809C0000 Installation and operating instructions

1740 Eber Rd Tronair, Inc. Phone: [phone]
Holland, OH 43528-9794 www.tronair.com 800-426-6301
USA Email: sal[email protected] Fax: [phone]
Operation & Service Manual
Model: 03-5809C0000
Tailstand
08/2010 – Rev. 01
Includes Illustrated Parts Lists

REVISION DATE TEXT AFFECTED
01 08/2010 Original Release

03-5809C0000
Tailstand
08/2010 | Rev. 01
TABLE OF CONTENTS
PAGE
1.0 PRODUCT INFORMATION...........................................................................................................................................1
2.0 SAFETY INFORMATION...............................................................................................................................................1
2.1 ALARM and WARNING SYSTEMS............................................................................................................................1
2.2 WARNING and DANGER SIGNS...............................................................................................................................1
2.3 COMPONENT SAFETY FEATURES.........................................................................................................................1
2.4 FUNCTIONAL SAFETY FEATURES .........................................................................................................................1
2.5 FEATURES FOR OPERATOR SAFETY....................................................................................................................1
2.6 ENVIRONMENTAL SAFETY FEATURES .................................................................................................................1
2.7 PROTECTION SYSTEMS..........................................................................................................................................1
2.8 CLOSED CIRCUITS...................................................................................................................................................1
2.9 INTERLOCKING ........................................................................................................................................................1
2.10 NECESSARY PERSONAL PROTECTIVE EQUIPMENT...........................................................................................1
2.11 SAFETY GUIDELINES...............................................................................................................................................1
2.12 CONDITIONS FOR SAFE USE .................................................................................................................................1
2.13 OPERATOR QUALIFICATIONS ................................................................................................................................1
2.14 ADDITIONAL SAFETY MEASURES..........................................................................................................................2
3.0 PACKAGING AND STORAGE......................................................................................................................................2
3.1 PACKAGING REQUIREMENTS................................................................................................................................2
3.2 HANDLING.................................................................................................................................................................2
3.3 STRAPPING ..............................................................................................................................................................2
3.4 PACKAGING PROTECTION .....................................................................................................................................2
3.5 LABELING OF PACKAGING .....................................................................................................................................2
3.6 STORAGE COMPATIBILITY .....................................................................................................................................2
3.7 STORAGE ENVIRONMENT ......................................................................................................................................2
3.8 STORAGE SPACE AND HANDLING FACILITIES:....................................................................................................2
4.0 TRANSPORTATION .....................................................................................................................................................2
5.0 ASSEMBLY...................................................................................................................................................................2
5.1 GENERAL INSTRUCTIONS ......................................................................................................................................2
5.2 PRE-USE CHECKS ...................................................................................................................................................2
5.3 PERSONNEL REQUIREMENTS ...............................................................................................................................2
5.4 ASSEMBLY STEPS...................................................................................................................................................2
5.5 INSPECTION AND TEST PROCEDURES ................................................................................................................2
6.0 INSTALLATION.............................................................................................................................................................3
7.0 OPERATION..................................................................................................................................................................3
7.1 OPERATING PARAMETERS ....................................................................................................................................3
7.2 NUMERICAL VALUES...............................................................................................................................................3
7.3 OPERATOR CONTROLS..........................................................................................................................................3
7.4 OPERATING INSTRUCTIONS ..................................................................................................................................3
7.4.1 Rules For Operating...................................................................................................................................................3
7.4.2 Tailstand Instructions .................................................................................................................................................3
8.0 TRAINING......................................................................................................................................................................3
9.0 MAINTENANCE ............................................................................................................................................................4
9.1 MAINTENANCE SCHEDULE.....................................................................................................................................4
10.0 TROUBLE SHOOTING..................................................................................................................................................4
11.0 PROVISION OF SPARES .............................................................................................................................................4
11.1 SPARE PARTS..........................................................................................................................................................4
11.2 PARTS LISTS & ILLUSTRATIONS............................................................................................................................4
12.0 IN-SERVICE SUPPORT................................................................................................................................................4
13.0 GUARANTEES/LIMITATION OF LIABILITY ................................................................................................................4
14.0 APPENDICES................................................................................................................................................................4

03-5809C0000
Tailstand
08/2010 | Rev. 01 Page | 1
This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval
voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability
from consequences that may occur. Only Tronair OEM replacement parts shall be used.
1.0 PRODUCT INFORMATION
Name Of Equipment: Tailstand, CE compliant
Model Number: 03-5809C0000 See Nameplate for Serial Number
Manufactured By: TRONAIR, Inc. 1740 Eber Rd., Holland, OH 43528-9794 USA
Usage: The device is intended to stabilize an aircraft by its fuselage during maintenance
List Of Drawings: Reference Parts List and Illustrations
2.0 SAFETY INFORMATION
2.1 ALARM and WARNING SYSTEMS
None
2.2 WARNING and DANGER SIGNS
See labels on unit.
2.3 COMPONENT SAFETY FEATURES
Extension Lock Pin provides a visual check that the pin is fully inserted to meet the safety standards of the tailstand.
2.4 FUNCTIONAL SAFETY FEATURES
None
2.5 FEATURES FOR OPERATOR SAFETY
Cautions and Instruction Labels located on tailstand.
2.6 ENVIRONMENTAL SAFETY FEATURES
Tailstand is non-polluting.
2.7 PROTECTION SYSTEMS
None
2.8 CLOSED CIRCUITS
None
2.9 INTERLOCKING
None
2.10 NECESSARY PERSONAL PROTECTIVE EQUIPMENT
CAUTION!
Always wear safety glasses.
2.11 SAFETY GUIDELINES
CAUTION!
1. DO NOT place hands on top of tailstand near base tube receiver while lowering tailstand extension.
Pinch point exists between top of tube and bracket on extension.
2. ALWAYS install tailstand AFTER aircraft has been jacked to working position.
3. Never put hands between aircraft and tailstand.
4. ALWAYS be sure tailstand extension lock pin is fully inserted and seated around tubing.
5. NEVER load tailstand by lowering jacks. ALWAYS lower tailstand and remove same BEFORE lowering
aircraft.
2.12 CONDITIONS FOR SAFE USE
•Use in a clean dry environment on a hard level surface.
•Operate between -20°C and 50°C/-4°F and 122°F.
2.13 OPERATOR QUALIFICATIONS
This tailstand is intended to be used by a skilled and trained aircraft technician. The operator must be familiar with the jacking
procedures for the aircraft to be raised, and the operation of the tailstand.
Installation/Maintenance/Dismantling Qualifications: This tailstand is to be installed, maintained, and dismantled by
qualified technicians familiar with aircraft maintenance systems.

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Tailstand
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2.0 SAFETY INFORMATION (continued)
2.14 ADDITIONAL SAFETY MEASURES
This tailstand must be used in accordance with this Technical manual, and in accordance with the aircraft manufacturer’s
jacking and stabilizing procedures.
3.0 PACKAGING AND STORAGE
3.1 PACKAGING REQUIREMENTS
Tailstand is to be packaged as required to prevent damage to legs or cradle equipment during shipment.
3.2 HANDLING
Tailstand can be rolled by hand on its casters.
3.3 STRAPPING
Tailstand can be strapped down by suitable means to prevent unwanted movement during shipment.
3.4 PACKAGING PROTECTION
No special packaging material for cushioning or suspension is required.
3.5 LABELING OF PACKAGING
Packaging should be labeled DO NOT DROP.
3.6 STORAGE COMPATIBILITY
No special considerations.
3.7 STORAGE ENVIRONMENT
•Store tailstand between -20°C and +50°C/-4°F and 122°F.
•Always store tailstand with extension all the way down.
•Suitable for outdoor storage by using a full coverage waterproof tarp or canvas.
3.8 STORAGE SPACE AND HANDLING FACILITIES:
•Minimum Closed Height: 62 ¾ in (159.38 cm)
•Maximum Height Obtainable: 103 ¾ in (263.52 cm)
•Weight: 26 lbs (11.79 kg)
4.0 TRANSPORTATION
Lifting can be accomplished by crane and strap through top of tripod, or by fork truck under lower tripod support. Approximate
weight 26 lbs (11.79 kg).
5.0 ASSEMBLY
5.1 GENERAL INSTRUCTIONS
This product should be assembled and/or repaired using good workmanship practices and proper tools. Bolts and elastic
stopnuts should be tightened to a torque not to exceed industry standards for Grade '5' bolts. The 3/8-24 bolts should be
tightened to 35 ft-lbs and the ½-20 bolts tightened to 85 ft-lbs.
All replacement parts must be the same as or equal to the original parts supplied.
5.2 PRE-USE CHECKS
1. Refer to the Illustrated Parts List identify and ensure that all parts are present.
2. Generally check over unit to assure the tightness of all nuts and bolts.
5.3 PERSONNEL REQUIREMENTS
This jack is to be assembled by qualified technicians familiar with aircraft maintenance systems.
5.4 ASSEMBLY STEPS
Slide extension inside base assembly. Adjust to desired height and insert lock pin.
5.5 INSPECTION AND TEST PROCEDURES
1. When functional tests are required, it is recommended that the tailstand be tested at 110% of the rated capacity.
2. After testing, visually inspect all welds, cradle, lock pin, and lock pin holes in the base and extension tubing for defects. If
defects are found, remove tailstand from active service until repairs are made.

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6.0 INSTALLATION
None
7.0 OPERATION
7.1 OPERATING PARAMETERS
1. The user shall work in accordance with the Operator Manual.
2. The employer of the operator shall provide all necessary training.
3. Operate between -20°C and 50°C/-4°F and 122°F.
7.2 NUMERICAL VALUES
•Minimum Closed Height: 62 ¾ in (159.38 cm)
•Maximum Height Obtainable: 103 ¾ in (263.52 cm)
•Weight: 26 lbs (11.79 kg)
7.3 OPERATOR CONTROLS
None
7.4 OPERATING INSTRUCTIONS
The user should be familiar with the following statements prior to using the tailstand:
CAUTION!
1. DO NOT place hands on top of tailstand near base tube receiver while lowering tailstand extension.
Pinch point exists between top of tube and bracket on extension.
2. ALWAYS install tailstand AFTER aircraft has been jacked to working position.
3. NEVER put hands between aircraft and tailstand.
4. ALWAYS be sure tailstand extension lock pin is fully inserted and seated around tubing.
5. NEVER load tailstand by lowering jacks. ALWAYS lower tailstand and remove BEFORE lowering
aircraft.
7.4.1 Rules For Operating
a. The user shall work in accordance with the Operation and Service Manual.
b. The employer of the operator shall provide all necessary training.
c. Operate between -20°C and 50°C/-4°F and 122°F.
7.4.2 Tailstand Instructions
To Raise Aircraft:
a. Jack aircraft to desired height.
b. Place tailstand base on a hard, level surface.
c. Position tailstand at aircraft manufacturer’s recommended location.
d. Raise tailstand extension tube to aircraft and connect with ball lok pin.
e. Vertical adjustabl within ± ¼“.
f. Install tailstand extension locking pin and seat around tubing.
To Lower Aircraft:
a. Clear all personnel from inside and under aircraft.
b. Remove tailstand ball lock pin and extension locking pin and lower extension.
c. Relocate tailstand away from aircraft and secure.
d. Lower aircraft to the ground.
CAUTION!
1. DO NOT place hands on top of tailstand near base tube receiver
while lowering tailstand extension. Pinch point exists between top
of tube and bracket on extension.
2. DO NOT place feet under tailstand near base tube receiver while
lowering tailstand extension. Pinch point exists between ground
and extension tube.
3. ALWAYS wear safety glasses.
8.0 TRAINING
Training of operating personnel is the responsibility of the employer. This tailstand must be used in accordance with aircraft
manufacturer’s instructions.

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9.0 MAINTENANCE
GENERAL
•All maintenance and/or repair work should be done using good workmanship practices and proper tools.
•Tailstand shall be maintained and repaired in accordance with the manufacturer’s instructions. Such maintenance and
repair shall be carried out by qualified persons.
•No modifications shall be carried out as they may adversely affect the compliance of the tailstand with draft standard
2006/42/EC.
9.1 MAINTENANCE SCHEDULE
Cleaning: Annually or as Needed
NOTE: Wipe with soft cloth only.
10.0 TROUBLE SHOOTING
None
11.0 PROVISION OF SPARES
11.1 SPARE PARTS
Spare parts may be obtained from the manufacturer:
TRONAIR, Inc. Telephone: [phone] or 800-426-6301
1740 Eber Road Fax: [phone]
Holland, Ohio 43528-9794 USA E-mail: [e-mail]
Website: www.tronair.com
11.2 PARTS LISTS & ILLUSTRATIONS
Reference the following page for Replacement Parts and Kits available.
12.0 IN-SERVICE SUPPORT
Contact Tronair for technical services and information.
13.0 GUARANTEES/LIMITATION OF LIABILITY
Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the
original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the
following items:
a) Parts required for normal maintenance
b) Parts covered by a component manufacturers warranty
c) Replacement parts have a 90-day warranty from date of shipment
If you have a problem that may require service, contact Tronair immediately. Do not attempt to repair or disassemble a product
without first contacting Tronair, any action may affect warranty coverage. When you contact Tronair be prepared to provide the
following information:
a) Product Model Number
b) Product Serial Number
c) Description of the problem
If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for
repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes
on any shipping documents. Failure to obtain a RMA in advance of returning an item will result in a service fee. A decision on
the extent of warranty coverage on returned products is reserved pending inspection at Tronair. Any shipments to Tronair must
be shipped freight prepaid. Freight costs on shipments to customers will be paid by Tronair on any warranty claims only. Any
unauthorized modification of the Tronair products or use of the Tronair products in violation of cautions and warnings in any
manual (including updates) or safety bulletins published or delivered by Tronair will immediately void any warranty, express or
implied.
The obligations of Tronair expressly stated herein are in lieu of all other warranties or conditions expressed or implied. Any
unauthorized modification of the Tronair products or use of the Tronair products in violations of cautions and
warnings in any manual (including updates) or safety bulletins published or delivered by Tronair will immediately
void any warranty, express or implied and Tronair disclaims any and all liability for injury (WITHOUT LIMITATION and
including DEATH), loss or damage arising from or relating to such misuse.
14.0 APPENDICES
APPENDIX I Declaration of Conformity

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Parts List
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item Part Number Description Qty
4 Z-2151-01 Extension, Tailstand 1
5 G-1311-01 Pin, Lock 1
K-1827 Kit, Ball Lok-T Pin Replacement; consists of:
1 G-1310-0615 Pin, Ball Lok-T, 3/8" diameter x 1.5 Grip Length 1
2 H-1026*07.0 Assembly, Lanyard 1
3 G-1351-04 Rivet, 1/8 Open-End Steel 1
K-1902 Kit, Tailstand Base Replacement; consists of:
6 Z-2150-01 Base, Tailstand (Includes Items 7-9 (Labels) & Item 10 Neoprene Pad) 1

APPENDIX I
Declaration
of
Conformity