TRUE SOLTEC CS07 User manual

Cross Section Monitor
CS07
Version 2.0
24 March, 2022
OPERATION MANUAL

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-UPDATED HISTORY
Version
Date of Issue
Updated by
Remark
Ver 1.0
12 Apr 2021
Iwatake
1st Edition
Ver 2.0
24 Mar 2022
Yanagawa
USB camera specification change
Compatible with FW Ver1.03

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TABLE OF CONTENTS
1CS07 MAIN UNIT & ACCESSORIES...........................................................................6
2PRODUCT DESCRIPTION ..........................................................................................7
2.1 FRONT.........................................................................................................................7
2.2 REAR...........................................................................................................................8
3OPERATION OF LCD PANEL.....................................................................................9
3.1 HOME SCREEN.............................................................................................................9
3.2 ADVANCED SETTINGS...................................................................................................9
4STANDARD WIRE CROSS SECTION.......................................................................10
4.1 SETTING THE TERMINALS............................................................................................10
4.2 ADJUSTING THE CUTTING POSITION ............................................................................12
4.3 CUTTING THE TERMINALS............................................................................................14
4.4 GRINDING THE TERMINALS..........................................................................................15
4.5 TAKING CROSS SECTION PHOTOS................................................................................16
5REPLACING & CLEANING CONSUMABLES...........................................................17
5.1 REPLACING THE CUTTING WHEEL................................................................................17
5.2 REPLACING THE SANDPAPER......................................................................................18
5.3 CLEANING THE INTERNAL CUTTING AREA.....................................................................20
5.4 DISPOSING THE CUTTING DEBRIS................................................................................21
6TROUBLE SHOOTING..............................................................................................22
7BIG WIRE CROSS SECTION....................................................................................24
7.1 BIG WIRE CUTTING OPTIONAL COMPONENTS................................................................24
7.2 INSTALLING THE VACUUM DEVICE................................................................................25
7.3 INSTALLING THE AUXILIARY LENS ................................................................................27
7.4 SETTING THE TERMINALS............................................................................................28
7.5 CUTTING THE BIG WIRES.............................................................................................30
7.6 TAKING CROSS SECTION PHOTOS................................................................................31
7.7 CLEANING THE VACUUM UNIT......................................................................................32
8LONGITUDINAL CROSS SECTION..........................................................................33
8.1 LONGITUDINAL CROSS SECTION OPTIONAL COMPONENTS ............................................33
8.2 ASSEMBLING THE GRINDING WHEEL........................................................................34
8.3 SETTING THE TERMINALS............................................................................................36
8.4 GRINDING THE TERMINALS..........................................................................................38
8.5 TAKING CROSS SECTION PHOTOS................................................................................40
9SPECIFICATIONS.....................................................................................................41
9.1 CS07 SPECIFICATIONS..............................................................................................41
9.2 STANDARD LENS SPECIFICATIONS...............................................................................41
9.3 CAMERA SPECIFICATIONS...........................................................................................42
9.4 CS07 DIMENSIONS ....................................................................................................42
10 WARRANTY..........................................................................................................43

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BEFORE USE
Please read this instruction manual carefully before handling this device. These instructions
contain important information which helps you prevent harm to human life and property,
while getting the best out of the appliance and ensure safe and proper installation, use and
maintenance.
In case of connecting CS07 to other measuring devices, please also refer to “Precautions”
of those devices.
Please keep the instruction manual in convenient places so that you can always refer to it
for the safe and proper use of the device.
WARNING DEFINITIONS (Be sure to read these guidelines and precautions
before handling the equipment)
The safety precautions are classified into 2 categories: “Warning” and “Caution”.
Depending on circumstances, procedures indicated by may result in serious
consequences, so be sure to follow the directions for usage.
WARNING
Procedures which may lead to dangerous conditions and
cause death or serious injury, if not carried out properly.
CAUTION
Procedures which may lead to dangerous conditions and
cause superficial to medium injury or physical damage,
property damage, or may degrade or damage the product,
if not carried out properly.

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When using this machine, these safety precautions should always be followed to reduce
the risk of fire, electric shock, damage to property, or injury to people:
(1)
Only use the adapter provided with your device. Otherwise, make sure the power
supply is within the range of this device before supplying power.
(2)
Unplug the device from the AC socket immediately when there is unusual smell,
heating or smoke. Please contact your local dealership or contact us for
inspection.
(3)
Do not use CS07 in case there was a strong impact on it or it was dropped.
Please contact your local dealership or contact us for inspection.
(4)
Do not attempt to repair, modify or disassemble the equipment. These procedures
should only be undertaken by True Soltec or other qualified service personnel.
(5)
Unplug the machine and other surrounding devices from AC outlet, before
installing or connecting CS07 to other devices.
(6)
Do not let liquids or foreign objects (such as staple or clip) enter CS07, as it could
result in short circuit. Should any liquids or foreign objects enter the device, switch
the power off immediately and contact your dealership or contact us for
inspection.
(7)
Avoid places where high moisture or humidity (such as bathroom) are present.
Do not touch or use the device with wet or damp hands when the power is on.
(8)
Wear rubber gloves and insulated boots in order to avoid electric shock that might
happen if accidentially touch the conductor.
(9)
Wear safety googles to avoid the risk of etching solution flying into your eyes
when handling this equipment.
(10)
Do not touch the terminal surface within the first few minutes after etching. It might
cause a burn.

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(1)
USAGE AND STORAGE
CS07 is intended to be used under the following environmental conditions to avoid
damage to the product, and prevent it from malfunctions or deformation:
● No exposure to direct sunlight.
Operation temperature range: 10~40℃, Humidity range: 20~85%
●Do not place it near sources of heat or fire.
●Do not place it near salt, oil, or corrosive gas.
●Avoid places where power leakage, vibration, and static electricity are present.
●Do not place it inside a car, trunk, or magnetic fields.
●Do not place it on unstable or rough surfaces.
(2)
POWER SUPPLY
● The interval between power ON & OFF should be at least 10 seconds.
● Do not use the power supply that exceeds the rating. It may cause damage to
the device.

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1 CS07 MAIN UNIT & ACCESSORIES
CS07 COMPONENTS:
CS07 Main Unit USB Camera USB cable
Microscope lens Ring LED Calibration Stand
Micro Gauge Power cord Male to male USB cord
Standard Clamp Sandpaper (#1200) 25pcs Cutting wheel 10pcs
Cross Section Analysis Software (CS07HI or X-SCAN)
Wheel Bearing (Standard) and dongle key

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2 PRODUCT DESCRIPTION
2.1 FRONT
1
Cutting wheel
Cut terminals
Press START button →The cutting disc rotates and cuts the terminal.
2
Box LED
Provide light for the position checking camera.
Adjust the LED brightness via the LCD screen.
3
Position checking
camera
Check a cutting position.
Only valid when using with CS07HI software.
Refer to CS07HI Instruction Manual for details on usage.
4
Grinding disc
Grind the terminal surface.
Only activate in standard cutting mode.
CS07 automatically grinds the surface after cutting it, or when pressing
START button at grinding mode.
5
Ring LED
Provide light for USB camera.
Adjust the Led brightness via the LCD screen.
6
USB Camera
Connect with your computer to take cross-section photos
7
Microscope lens
Connect with USB camera and ring LED
8
Clamp Transfer Unit
Set the clamp onto this unit. It is a moving part that moves the clamp to
cutting disc and grinding wheel during operation.
9
START / RETURN
button
Press START button →CS07 automatically cut and/or grind the
terminals
10
LCD Operation Panel
Control the operation (cutting, grinding, changing LED brightness....)
11
EMERGENCY button
Immediately stop the machine if there are abnormalities.
12
Clamp Holding Stand
Set the clamp onto this stand → Take cross-section photos
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12

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2.2 REAR
1
Power switch
Plug the power cable in → Turn on the power
2
Lens lock screw
Loosen this lock screw to move the camera & lens up and down.
※Hold the camera while loosening this screw
3
Air flow
Connect with an air tube to let the air into the main unit.
4
Metal debris tray
Hold terminal dust/ debris after being cut.
Periodically clean this tray
5
Power supply for vacuum
unit
Provide power for the vacuum unit.
6
Metal dust
Hold the metal dust discharged by the vacuum unit
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3
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3 OPERATION OF LCD PANEL
3.1 HOME SCREEN
1
Display the current type of clamp.
CS07 automatically changes operation mode depending on the type of clamp.
2
Cutting button (mode). Select it to activate/ deactivate it.
Green: Activate White: Deactivate
3
Grinding button (mode). Select it to activate/ deactivate it.
Green: Activate White: Deactivate
※Grinding mode is automatically turned off at longitudinal cut.
4
Select the cutting speed –3 modes (Refer to P.14 for details)
5
Give instructions and show the current state of CS07
6
Increase the brightness of Ring LED (USB camera) Range: 1~16
7
Decrease the brightness of Ring LED (USB camera) Range: 1~16
8
Increase the brightness of box LED (Position checking camera) Range: 1~16
9
Decrease the brightness of box LED (Position checking camera) Range: 1~16
10
Move the Clamp Transfer Unit to its HOME postion.
11
Advanced Settings
3.2 ADVANCED SETTINGS
1
Select a language (English/ Chinese/ Japanese)
2
Activate/ deactivate the vacuum unit. Turn this function off if the vacuum unit is not installed
3
Move the clamp transfer unit to the left/ right.
Use this function when cleaning/ replacing the cutting/ grinding wheel.
4
Display the instruction manual by reading this QR code
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