TVS King Duramax 225 LC User manual
Owner’s manual / 4S Petrol Liquid Cool / English / Rev.1 / Aug 2021
(4 Stroke Petrol)
CUSTOMER DATA
NAME : ................................................................
Address : ..........................................................................................................................
..................................................................................................................................................
.....................................................................................................................................................
PIN Code :
Tel. No : ............................................. Mobile No : ...............................................
Booklet No : ............................................. Date of sale : ................................................
Vehicle Chassis No : ................................................. Engine No : ..........................................
Dear customer,
We at TVS Motor Company congratulate you for choosing TVS King. We wish you many miles of
enjoyable riding and better earnings in the years ahead.
TVS King is manufactured at the world class manufacturing facility of TVS Motor Company with best
quality of material and workmanship .We hope it will fulfill your dreams and ambitions.
This booklet is your guide to maintain and operate your TVS King. So please read and follow the manual
carefully to enjoy years of pleasurable riding and increased earnings. As with any good machine, proper
care and maintenance are essential for trouble free operation and optimum performance of your vehicle.
Our dealerships are well equipped with the required diagnostic equipment and a dedicated company
trained service team for professional care of your vehicle so that you can be rest assured of our support in
the unlikely event of any trouble with the vehicle's performance. Hence we urge you to get your vehicle
serviced only at Authorized TVS Motor Company Distributor or Dealers / Authorized Service Centers.
For any problem or further clarification, you can contact our Help Line Number or write to TVS Motor
Company quoting your Engine. No & Chassis .no .
You are requested to fill the user information coupon provided in this booklet.
Wishing you pleasant riding and increased earnings for years to come.
With warm regards,
TVS Motor Company.
FOREWORD
FOREWORD
01
All information illustrations, photographs and specifications contained in this owner's manual are
based on the latest product information available at the time of this publication. TVS Motor
Company limited may however; incorporate modifications or improvements on its vehicles at any
time without notice, and therefore, in such events it is possible that the relevant part of the owner's
manual does not apply to your vehicle.
Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any
part of this owner's manual.
Pictures illustrated in this manual are of TVS King Duramax / Duramax Plus
Accessories shown in the picture may not be part of the standard equipment.
NOTE
NOTICE
NOTICE
02
Part Number :- G4210670 Revision 1, Aug 2021
ACCESSORIES
Sl.No. DESCRIPTION Quantity
1 Tool kit 1 set 6 tools
2 Spare wheel 1 number
3 Keys 2 numbers
ACCESSORIES DETAILS
03
In case of critical problems during the course of product usage, servicing or any technical
assistance you may contact us at
TVS Motor Company Limited. P.B. No.4, Harita, Hosur - 635 109
Tamil Nadu, India. Tel: +91(4344) 276780.
Website: www.tvsmotor.com/ib/home
Your safety and safety of others is very important while operating this vehicle .
To help you make informed decision about safety, we have provided operating procedure and
other information on labels in this manual. This information alerts you on potential hazards that
could hurt you or others.
We are providing the following safety labels and safety messages in the manual
Disregarding this message might result in injury to the driver and passenger.
This message indicates special procedure or precaution to be followed to
avoid damages to the vehicle
This message provides further clarification for better understanding of any
particular information
CAUTION
WARNING
NOTE
SAFETY
INFORMATION
SAFETY INFORMATION
04
CONTENTS
Page.No.
Useful information 06
Vehicle Identification Number 07
Know Your Vehicle 07
Feature in Your Vehicle 14
Safe Riding Tips 32
Operating Your Vehicle 33
Periodic Maintenance Schedule 35
Recommended Lubricants 37
Self - Maintenance Procedure 38
Hydraulic brake system lay out 51
Service record sheet 52
Technical Specification 53
CONTENTS
05
Running-in information
The first 2000 km is a crucial part of TVS King. Proper running in operation during this period helps in ensuring a longer life
and smooth performance of your vehicle. During running in period do not exceed following speed limits .
Km. 1st Gear 2nd Gear 3rd Gear 4th Gear
0 - 750 10 km/h 15 km/h 25 km/h 40 km/h
Always keep within specified speed limit
Do not operate the engine in a manner that could expose the engine to excessive stress.
USEFUL INFORMATION
l Periodic maintenance helps good performance of an automobile and our services are planned to keep your
vehicle performing good.
l Carrying out the services at the specified intervals.
l To avail the eight periodic services take your vehicle along with your Owner’s manual to any authorised TVS
distributor or dealer ship or authorised service center across the country.
l Always use choke for cold starting.
l Drive at optimum speeds of 35 to 40 kmph.
l Use clutch only while shifting gears. Do not engage and dis-engage the clutch suddenly.
l Do not run the vehicle at full throttle for long periods and in stationary condition.
l Check and top up engine oil every day and replace the differential and transmission oil at every 10000kms
l Always use recommended grade of lubricants and Genuine TVS Motor spare parts.
l Maintain recommended tyre pressure and rotate tyres at every 5000 kms.
l Reduce the speed while taking sharp turns. Do not apply the brakes while turning
USEFUL INFORMATION
06
VEHICLE IDENTIFICATION NUMBER
Engine and chassis number of your vehicle are very important data. It is essential for vehicle
registration. They are also required to assist your Distributor or Dealers for ordering parts or
referring to special information..
Chassis number can be located on the right
side of ‘B’ pillar partition on the driver side as
shown in the above figure.
Engine number can be located on crank case
RH near the rear mounting as shown in the
above figure.
Chassis number
Engine number
Control key number
Know your
vehicle
MD6M14P K 1F4A0004 3
0K4F81
000251
KNOW YOUR VEHICLE
07
1. Wind shield glass
2. Turn signal lamp
3. Head lamp
4. Position lamp
5. Front brake fluid hose
6. Logo grill
7. Number plate front
8. Wiper blade
9. Rear view mirror
FRONT VIEW FRONT VIEW
1
2
10
11
12
13
15
3
4
5
6
7
9
REAR VIEW REAR VIEW
10. Rear combination lamp RH
11. Number plate lamp
12. Number plate
13. Mud flap
14. Muffler assembly
15. Tail door
16. Rear combination lamp LH
KNOW YOUR VEHICLE
8
14
16
08
1. Soft top assembly
2. Fuel lid
3. Spare wheel
4. Hand starter lever
5. Driver back rest
SIDE VIEW LH - DURAMAX** SIDE VIEW - LH
SIDE VIEW RH - DURAMAX** SIDE VIEW - RH
6. Speedo hub
7. Driver seat
8. ‘B’ Pillar assembly
9. Passenger cabin
10. Air intake
KNOW YOUR VEHICLE
1
22
3
4
5
6
7
10
9
8
** Please select respective model
* Accessories shown may not be a part of standard equipment
09
#
SIDE VIEW LH - DURAMAX PLUS
#
SIDE VIEW RH - DURAMAX PLUS
KNOW YOUR VEHICLE
1
22
3
4
5
6
7
10
9
8
# Please select respective model
* Accessories shown may not be a part of standard equipment
1. Soft top assembly
2. Fuel lid
3. Cover petrol
4. Hand starter lever
5. Driver back rest
SIDE VIEW - LH
SIDE VIEW - RH
6. Speedo hub
7. Driver seat
8. ‘B’ Pillar assembly
9. Passenger cabin
10. Air intake
10
SIDE VIEW RH - DURAMAX PLUS WITH SIDE DOOR * SIDE VIEW - RH
15
16
9
11
17
12
13
14
10
DRIVER CABIN - RH
DRIVER CABIN - RH
9. Handle bar
10. Wiper Motor
11. Dash board
12. Hand brake control lever
13. Master cylinder
14. Brake Pedal
15. Footrest
16. Spare wheel
17. Driver seat
KNOW YOUR VEHICLE
1
2
5
6
8
73
4
1. Speedo hub
2. Cover petrol
3. Driver seat
4. Driver back rest
5. Passenger side door RH *
6. Passenger cabin
7. Air intake
8. Soft top assembly
* Passenger side door only for accessory and applicable countries
11
CONTROL PANEL 1. Clutch operating lever
2. Speaker grill
3. Music System
4. Mobile charger unit
5. Cluster assembly tell tale lamp
6. Fuel level gauge
7. Glove box
8. Throttle grip
9. Control switch assembly RH
10. Ignition switch
11. Speedometer
12. Choke knob
13. Control switch assembly LH
8
9
10
11
12
13
12345627
KNOW YOUR VEHICLE
12
1. Rear combination Lamp RH
2. Rear number plate lamp
3. Rear number plate
4. Mud Flap
5. Exhaust assembly
6. Rear Tail Door
7. Rear combination Lamp LH
ENGINE COMPARTMENT
CONTROL SWITCH - LH
8. Turn signal lamp switch
9. Head lamp ON / PARK / OFF switch
10. Head lamp High / Low beam switch
CONTROL SWITCH - RH
11. Wiper switch
12. Horn switch
13. Electrical starter switch
811
9
12
10 13
KNOW YOUR VEHICLE
1
2
3
4
5
6
7
ENGINE COMPARTMENT
CONTROL SWITCH - LH CONTROL SWITCH - RH
* ISG System applicable only for Duramax Plus with ISG variant
13
Here you can familiarize yourself with operation of features provided in your vehicle.
1. Control Key operations
2. Safety Features
3. Operating Features
Accessories provided with the vehicle
1. Tool Kit
2. Owner’s Manual
FEATURES IN
YOUR VEHICLE
FEATURES IN YOUR VEHICLE
14
Control key operations
TVS Auto comes with a set of two control keys.
This key is used to operate ignition switch, steering lock,
glove box, rear tail door and fuel lid.
1. Ignition switch
The ignition switch has two positions.
OFF: All electrical circuits are turned OFF in this position.
Key can be taken out in this position
ON: In this position the engine can be started. Horn, turn
signal wiper motor and tell tale lamp, can be operated.
Key cannot be taken out in this position
2. Steering lock.
To protect your vehicle from theft, steering lock is
provided in your TVS King. It is positioned on the steering
column, below the dash board.
To lock the steering,
- Turn the handle bar to extreme right.
- Turn the key in anti-clock direction
- Take out the key
Turn handle bar right
Turn the key
anti-clock direction
Ignition switch
12
FEATURES IN YOUR VEHICLE
15
3. Fuel lid lock
Fuel lid is provided on the LH side of the vehicle.
To fill the fuel open the fuel lid by inserting key and turn it
in anti-clock wise direction and pull outwards.
Key cannot be taken out in this position.
Open the petrol tank cap to fill the fuel.
To lock the lid close the lid and turn the key in clock wise
direction
4. Rear tail door
To open the rear tail door insert the key and turn it in anti-
clock wise direction.
Key cannot be taken out in this position.
Loosen the two knobs ( A ) and open the engine door
To lock the rear tail door close the door and turn the key in
clock wise direction.
Tighten the door knobs.
Fuel lid lock Rear tail door
Use only unleaded petrol. Do not mix 2T oil with petrol.
NOTE
Your TVS petrol vehicles petrol tank capacity is 8 ltrs.
CAUTION
3
4
A
A
FEATURES IN YOUR VEHICLE
16
Glove box
5. Glove box
It is provided on the left hand side and right hand side of
the dash board
To open the glove box turn the key anti clockwise. Key
cannot be taken out in this position. To lock the utility box
close the lid, turn the key in clock wise direction and take
out key.
Safety features
These features are provided to assist you in safe driving.
6. Switch assembly LH
It is positioned on dashboard LH
a) Head Lamp Switch
It has three positions explained as follows
: Head lamp, position lamps, speedometer lamp,
tail lamp and number plate lamp will not glow with switch
in this position though ignition switch may be in ‘ON’
position. and engine is in running condition.
P : Position Lamp, tail lamp and speedometer lamp
and number plate lamp will glow when switch is in this
position with ignition switch in ‘ON’ though engine is not
running.
Switch assembly LH
b
ac
5
5
6
FEATURES IN YOUR VEHICLE
17
a) Wiper motor Switch
It has two positions
ON : Wiper motor operates in this position.
OFF : Wiper motor stops operating in this position.
Do not operate the wiper motor on the dry wind shield
glass. During washing please ensure that the wiper
motor is wrapped with polythene sheet to prevent water
entry.
TVS King comes with DC headlamp. In this switch position,
‘ ’head lamp also will glow along with speedometer
lamps, tail lamps, number plate lamp and position lamp
when engine is in running condition.
b) Turn signal lamp switch (Left & Right)
On pushing the turn signal switch in left or right ‘ ’the ïð
respective indicator lamps will glow in both front and rear.
It gives an indication in which direction you are turning.
To turn off turn signal lamp bring the switch to central
position.
Always use the appropriate turn signal lamps when you
take a turn.
Switch off turn signal lamp after negotiating turn.
c) Head Lamp high/low beam switch
Press the knob towards ‘ ’ to operate in high beam of
the headlamp and towards ‘ ’ to operate in low beam.
Use appropriate beam (High / Low) as per the traffic and
road condition for safety and comfortable riding.
7. Switch assembly RH
It is located on the handlebar RH
WARNING
WARNING
CAUTION
abc
FEATURES IN YOUR VEHICLE
7
18
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