UPOWER Ecoline UE-48Li200 User manual

1. General Information
This specification defines the performance of rechargeable LiFePO4 battery pack UE-48Li200 manufactured by
UPOWER, S.L., describes the type, performance, technical characteristics, warning and caution of the battery
pack.
LITHIUM IRON PHOSPHATE BATTERY
2. Specification (@Battery initial Temp25±5 °C )
NO. Items Criteria
200Ah
190Ah
10.24KWh
Rated Capacity
Minimum Capacity
Energy
Standard charge current
Internal resistance
Floating charge voltage
51.2V
≥51.2V
60A
2
3
4
5
7
8
Nominal Voltage
Outgoing Voltage
≤30mΩ
55.2±0.2V
Maximum charge current 100A9
Standard discharge current 100A10
Maximum discharge current 150A/Continuous for 1 hour11
Discharge cut-off voltage 40.0V13
1
Limited charge voltage658.4±0.2V
Multi-application - LiFePO4 Power
UE-48Li200
Issued Date > 2016-07-25
Issued Version > V01
01
Pulse discharge current 200A/Continuous for 15 min12
www.upowerbatteries.com
66A Tzar Asen Srt.
Sofia, Republic of Bulgary
Tel. [phone]
Fax. [phone]
[email protected]

3. Test Condition
3.1 Standard Test Conditions
3.1.1 Unless otherwise specified, all performance tests is required conducted at temperature 25 °C ±2 °C ,
Humidity less than 45% ~ 75% RH.
3.1.2 Unless otherwise specified, the tested product is required unused within two month after outgoing.
NO. Items Criteria
Length: 552±3mm
Width: 400±3mm
Height: 400±3mm
Dimension
Self-discharge rate
Operating Temperature
Approx: 125±5Kg
Charging:0~45°C
Residual capacity:≤3%/month; ≤15%/years
15
16
17
Weight
Discharging:-20~60°C
Recommended operating temperature:15°C~35°C
Reversible capacity:≤1.5%/month; ≤8%/years
Storage Temperature & Humidity Range
Less than 1 month:-20°C~35°C，45% RH~75％RH
18
Less than 3 months:-10°C~35°C，45% RH~75％RH
Recommended storage environment:
15°C~35°C,45% RH~75％RH
14
Long time storage:
If the battery need be stored for a long time, the voltage should be 52.8V (50% SOC), and stored in the condi-
tion as storage proposal. It need at least one charge & discharge cycle every six months
UE-48Li200
02
www.upowerbatteries.com
66A Tzar Asen Srt.
Sofia, Republic of Bulgary
Tel. [phone]
Fax. [phone]
[email protected]

4. Product Performance
5. Protective Circuit Specification
The batteries are supplied with a LiFePO4 Battery Management System (BMS) that can monitor and optimized
each single prismatic cell during charge & discharge, to protect the battery pack overcharge, over discharge,
short circuit. Overall, the BMS helps to ensure safe and accurate running.
NO. Items
Minimum Capacity2
3
-20°C
Testing Method
Rated Capacity1200Ah
Criteria
Rest for 1 hour after fully charged, then discharge
with 0.33C current until the battery reaches the
discharge cutoff voltage. Repeat above process for
three times, if the discharge time is not less than 120
minutes, you can stop and define the Discharging
current*time value (Ah) as battery capacity.
190Ah
Discharge
Temperature
Characteristics
At 25±5°C discharge the battery with the current of
0.33C to the cut-off voltage and record charge
capacity. Store the battery at various temperatures
for 2h and discharge the battery with 0.33C to the
cut-off voltage.
0°C
25°C
55°C
≥70%
≥80%
≥100%
≥95%
Charge the battery to full capacity and store it for 28
days, and then discharge it with 0.33C to the cut-off
voltage.
Charge Retention
ability
Residual
capacity ≥80%
Internal resistance ≤25mΩ 50% battery SOC state frequency of 1 KHZ ac
resistance tester.
Discharge with the current of 0.33C until it can’t
discharge, and then rest it for 1h. Charge the battery
following CC (0.33C)/CV (14.6V) mode to full capacity,
and then rest it for 1h. Repeat above process until full
charged capacity is no more than 80% of normal
value. Accumulated times is defined as cycle life.
4Cycle life (DOD%100) ≥2000 cycles
5
6
Recovery
capacity ≥90%
03
UE-48Li200
www.upowerbatteries.com
66A Tzar Asen Srt.
Sofia, Republic of Bulgary
Tel. [phone]
Fax. [phone]
[email protected]

Items
Over-charge protection for each cell
SpecificationContent
3.80±0.03V
Over charge Over-charge release for each cell 3.60±0.05V
Over-charge release method Under the release voltage
Over-discharge protection for each cell 2.50±0.1V
Over discharge Over-discharge release for each cell 3.00±0.1V
Over-discharge release method Charging recovery
Discharge over current protection 650~100A
Over current Protection delay time 14 - 26ms
Over current release method Release after cutoff the load
Battery
temperature
Charge over temperature
Protection @55±5°C
Discharge over temperature
Release @55±5°C
Protection @65±5°C
Release @45±5°C
Short Do not short-circuit the electrodes Designed For1000A /500us
04
UE-48Li200
Protection @0±5°C
Release @-10±5°C
Protection @-20±5°C
Release @10±5°C
Release @70±5°C
Protection @100±5°C
Charge low temperature
Discharge low temperature
MOSFET over temperature
LCD Screen
Short press a switch, light and display screen: voltage temperature residual capacity
current, light up after waiting for screen to go out, after 60s into power saving state
(buzzer open state, the buzzer alarm detection background), short press it again to light
up the screen.
Buzzer open state: SOC 10% or less, buzzer alarm, long press switch 3s, buzzer close and
screen OFF buzzer hints.
Buzzer is turned off, when the SOC 50% or less, need to manually by 3s starting buzzer
long (SOC testing and determine whether the alarm).
Buzzer is turned off, charging when the battery pack is SOC > 50%, the buzzer closed
automatic reset, in an open position.
Buzz
www.upowerbatteries.com
66A Tzar Asen Srt.
Sofia, Republic of Bulgary
Tel. [phone]
Fax. [phone]
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6. Dimensional Drawing
05
UE-48Li200
7. 4P - Air head Pin definition (main board and display)
1. The motherboard socket: Pin1 to 12V+, Pin2 to B, Pin2 to A and Pin4 to GND.
2. The LCD panel socket:Pin1 to 12V+, Pin2 to B, Pin2 to A and Pin4 to GND.
www.upowerbatteries.com
66A Tzar Asen Srt.
Sofia, Republic of Bulgary
Tel. [phone]
Fax. [phone]
[email protected]

8. Transportation
• Based on the character of cell, proper environment for transportation of LiFePO4 battery pack need to be
created to protect the battery.
• Battery should be stayed in the warehouse 15ºC 〜35ºC where it’s dry, clean, shade and well-ventilated.
• The battery should be stored in 50% SOC during transportation (the suggest method: Charge the battery
fully 58.4V, and discharge the battery until reaches the discharge cutoff voltage 36.8V, then charge the battery up
to 50% SOC _Vand storage in proper circumstance according specification).
• The battery need to be charged every 6 months if out of use.
• Keep the battery against dropping, turning over and serious stacking during loading.
9. Warning & Tips
Please read and follow the specification and caution remarks on battery surface before use the battery. Improper
use may cause heat, fire, rupture, damage or capacity deterioration of the battery. UPOWER, S.L. describes is not
responsible for any accidents caused by the usage without following our specification.
• The battery must be far away from heat source, high voltage, and avoid to be exposed in sunshine for long time.
• Never throw the battery into water.
• Do not put the battery in a charger or equipment with wrong terminals connected.
• Never connect the positive and negative of battery with metal.
• Avoid excessive physical shock or vibration. don't hit, fall, stamp on the battery.
• Without the permission of the manufacturer and guidance, forbidden to remove or to assemble the battery.
• Do not use the battery mixed with other different manufacturer, type, or model batteries.
• Keep the battery against high temperature. Otherwise it will cause battery heat, get into fire or lose some
function and reduce the life.
• When battery run out of power, please charge your battery timely (≤15day).
• Please use the matched or suggested charger for this battery.
• If battery emit peculiar smell, heating, distortion or appear any abnormity during working or storage,
please stop using and take it out from device.
• If the battery leaks and get into the eyes or skin, do not wipe, instead, rinse it with clean water and see doctor
immediately.
• Please far away from children or pets.
• Do not put disuse battery into a fire or water.
• It is strictly prohibited any series between the battery packs. Any requirements on serials connection,
please contact UPOWER, S.L. for details.
06
UE-48Li200
www.upowerbatteries.com
66A Tzar Asen Srt.
Sofia, Republic of Bulgary
Tel. [phone]
Fax. [phone]
[email protected]

10. Battery Operation Instruction
10.1 Charge and discharge
10.1.1 Charging current:Do not surpass the largest charging current that specification stipulated.
10.1.2 Charging voltage:Do not surpass the highest limited voltage that specification stipulated.
10.1.3 Charging temperature:within temperature scope that specification stipulated.
10.1.4 Charge with constant current, then with the constant voltage, no reverse charge, which is dangerous.
10.1.5 Special note:
Short time doesn't affect the use of the battery overcharge too, but for a long period of time over
discharge or over charge can affect the function of the battery failure, or the battery can't use perma-
nent, appear serious safety hazards, need long time floating please use the recommended floating
model specification. Battery when not in use for a long time, because of its own self-discharge charac-
teristics can also cause discharge, to prevent the occurrence of a discharge, battery should maintain a
certain capacity, maintain the voltage at 50% state of SOC.
11. Other Chemical Reaction
Because batteries utilize a chemical reaction, battery performance will deteriorate over time even if stored for a
long period of time without being used. In addition, if the various usage conditions such as charge, discharge,
ambient temperature, etc. are not maintained within the specified ranges, the life expectancy of the battery may
be shortened or the device in which the battery is used may be damaged by electrolyte leakage. If the discharge
time is much shorter than the normal after full charged, even battery is charged correctly, and this may indicate it is
time to change the battery.
07
UE-48Li200
www.upowerbatteries.com
66A Tzar Asen Srt.
Sofia, Republic of Bulgary
Tel. [phone]
Fax. [phone]
[email protected]