UPRENT Betsy 125H User manual

www.uprent.eu
PUMPING AND ENERGY SOLUTIONS
PUMP
USER
MANUAL

Diesel centrifugal pump in silenced canopy
Technical specification:
Intended use Sewerage and drainage water pumping
Make / Type Eekels / Betsy 125H
Maximal flow 385 m3 / h, see curve
Maximal head 32 mwc, see curve
Maximal suction lift 8,5m
Suction connection 6’’
Discharge connection 6’’
Free passage Up to 100mm
Dimensions L x W x H 2612mm x 1040mm x 1756mm
Weight 1900kg
Engine Diesel engine
Engine brand / Type Deutz / F3L
Engine power / rpm 23,8 kW / 1500 rpm
Fuel tank 340 liter
Maximal fuel consumption 4 l/h
Level control Electrodes
Vacuumpump capacity 50 m3/h
GPS Equipped with GPS

1
Usermanual
Betsy 125H

2
Contents
1 Description, application and working principle.............................................................................3
1.1 Description ...............................................................................................................................3
1.2 Construction.............................................................................................................................4
1.3 Intended use.............................................................................................................................4
1.4 Unintended use ........................................................................................................................5
2 Specification and dimensions........................................................................................................6
3 Performance curve..........................................................................................................................7
4 Safety instruction............................................................................................................................8
4.1 Warning stickers ......................................................................................................................8
5 Lifting instructions Betsy 125H pump unit..................................................................................10
5.1 Moving the pump unit with a forklift .....................................................................................11
6 Pump unit installation...................................................................................................................12
6.1 Outdoor use............................................................................................................................13
6.2 Indoor use...............................................................................................................................14
7 Daily maintenance of the pump....................................................................................................15
7.2 Priming the fuel system.........................................................................................................16
7.3 Engine oil level check............................................................................................................17
7.4 Fuel level check......................................................................................................................17
7.5 Automatic level control..........................................................................................................18
8 Control panel Betsy 125H.............................................................................................................19
9 Pump unit preparation for starting...............................................................................................20
10 Starting (manual) .......................................................................................................................21
11 Starting (auto)............................................................................................................................24
12 Stopping.....................................................................................................................................27
13 Draining the pump when there is danger of freezing..............................................................28
14 Troubleshooting ........................................................................................................................29

3
1 Description, application and working principle
1.1 Description
WARNING: This manual is intended to give Important Information that must be followed during
Storage, Transportation, Installation, Operation and Maintenance of the Pump-Set. We therefore
recommend that this manual is read carefully before the Pump-Set is put into operation. To prevent
damage being caused by inappropriate or incorrect use, or by being used outside the normal
operating parameters of the Pump-set, the Instructions in this manual must be followed. Failure to
do so may lead to damage to or premature failure of the Pump-set and may cause Injury. Any such
actions will invalidate the warranty.
The Betsy 125M is a versatile wastewater pump, which is equipped with a vacuum system and a vacuum pump for
automatic and extremely fast priming. Priming beforehand to ensure proper suction is therefore unnecessary.
Powerful suction action up to a suction head of 8 to 9 meters, or a suction length of 70 to 100 meters. All pumps
are supplied in a sound-attenuated version.
These pumps are ideal for moving sewage water and dirty liquids containing large solids. These sets are equipped
with a screw centrifugal pump. Thanks to the unique non-clogging impeller with an extremely large opening for
solids, these pump sets can handle liquids that exceed the capabilities of other pumps. Their low energy
consumption and the resulting saving in fuel costs also set them apart from other brands.
The pump set was designed for a temperature range of -5° C to +300 C and under these conditions the diesel engine
should be filled with 15W40 diesel engine oil.
For operation at temperatures below -15° C, the oil in the Vacuum Pump should be changed to an oil with a different
viscosity (SAE) to prevent oil flaking. The oil in the diesel engine should also be changed and the engine
manufacturers operating and maintenance manual should be consulted for details. At a temperature below -10°C
winter fuel should also be used, again refer to the engine manufacturers operating and
maintenance manual for details.

4
1.2 Construction
The pump consists of the following main components:
1. Canopy
2. Pump and engine frame
3. Fuel tank
4. Engine
5. fuel system
6. engine speed control
7. engine air filter assembly
8. exhaust silencer assembly
9. fly wheel shaft assembly
10. pump
11. discharge pipe
12. priming chamber
13. vacuum pump
14. hand pump
15. battery 70 Ah
16. control box
17. Suction side
18. Check valve
1.3 Intended use
Pump are suitable for use in the following sectors:
• contracting
• rental
• industry
• shipping
• waste water
• environmental protection
• water boards
• irrigation projects
• agriculture
• horticulture
• mining industry
Note
Pump is not designed for food processing but can be used for such applications if they are not subject to
any special hygiene standards.
The materials used in the selected pump version must in all cases be checked in advance for their
suitability for the concerned foodstuff.

5
1.4 Unintended use
– It is not permitted to use the pump for pumping flammable and/or explosive substances.
– It is not permitted to deploy a standard pump or pump unit in an environment in
which there is a danger of fire and/or explosion.
– It is not permitted to deploy a standard pump or pump unit in an ATEX environment.
– Use the pump only for those applications listed on the pump specification sheet.
– It is not permitted to use the pump for any application and/or field of activity other than
that for which the pump was originally specified and installed without written
permission from manufacturer.
WARNING
Manufacturer is not responsible for incorrect use and/or application of the pump.

6
2 Specification and dimensions
Standard technical specification
Pump type............................Betsy 125H
Max. flow..............................385 m3/hour
Max. head............................32 mwc
Dimensions L x W x H ......... 2612 x 1040 x 1756 mm
Dry weight…………………..1900 kg
Fuel tank .............................. 300 ltr
Solids handling ....................100 mm
Engine
Engine brand ....................... Deutz
Engine type .......................... F3L
Flywheel power .................... 23.8 kW (32 Hp)
Max. engine speed .............. 1800 RPM
Fuel consumption ................ 4 l/h
Displacement ....................... 2.2 l
Number of cylinders ............. 4
Cooling system .................... Water cooled

7
3 Performance curve

8
4 Safety instruction
This manual contains warning and safety symbols. Do not ignore the instructions. They are provided for the
benefit of your health and safety and to prevent damage to the environment and the pump unit.
DANGER
When the danger symbol with the text DANGER is shown, it is accompanied by
information that is of great importance for the safety of everyoneconcerned.
Ignoring the information can result in injury (possibly severe) or evendeath.
WARNING
When the warning symbol with the text WARNING is shown, it is accompanied by
information that is of great importance for everyone concerned with the pump unit.
Ignoring the information can result in injury or damage (possibly severe) to the pump
unit.
The pump unit conforms to the European Machinery Directive. However, this does not exclude the possibility of
accidents if used incorrectly.
Use of the pump for an application and/or deployment of the pump in an environment other than defined at the
time of purchase is strictly prohibited and can result in a hazardous situation.
This is particularly true for corrosive, toxic or other hazardous liquids. The pump unit may only be installed,
operated and maintained by persons who have received appropriate training and are aware of the associated
dangers.
The installer, operator and maintenance personnel must comply with the local safety regulations. The company
management is responsible for ensuring that all work is performed by qualified personnel in a safe manner. It is
not permitted to make changes to the pump unit without written permission from Eekels.
If any changes are made to the pump without the written permission of Eekels disclaims all liability. Hearing
protection must be worn if the noise emission level exceeds 85 dB(A).
DANGER
Ensure that hot/cold and rotating parts of the pump are shielded adequately to prevent
unintentional contact.
It is not permitted to start the pump if such guards are missing or damaged.
The company management must ensure that everyone who works with/on the pump unit is aware of the type of
liquid that is being pumped. These persons must know what measures are to be taken in the event of leakage.
Dispose of any liquids that have leaked, in a responsible manner. Observe local regulations.
DANGER
Never allow the pump unit to run with a blocked discharge line. The heat build-up could lead
to an explosion
4.1 Warning stickers
Warning stickers are applied to the pump unit as applicable to the specific version. Make sure these symbols are
and remain clearly legible

9
A
Label for the transport of hazardous materials (hazardous goods) in accordance with the
safety standard for the transport of hazardous goods.
TheUN 1202 class 3 placard indicates the presence of gas oil, diesel fuel or light heating
oil.
B
Diesel is hazardous to the environment, with substantial remediation costs if it leaks into
a drain, waterway or the ground.
C
Caution: hot surface
D
Caution: crushing danger
E
Oil
F
Hazardous or irritating substances
G
General hazard
H
Danger: high voltage
I
Danger: magnetic field
J
Wear hearing protection
K
Instructions for use
L
Dispose of in an environmentally responsible manner at the end of the product's useful
life.

10
5 Lifting instructions Betsy 125H pump unit
DANGER
Never walk under a raised load. This can result in a life-threatening situation.
WARNING
Always disconnect all external connections before moving the pump unit.
WARNING
Neither the lifting eye on the engine nor the lifting eye of the (bare shaft) pump may
be used for transport of the pump unit.
WARNING
Lifting forces must be as vertical as possible; the maximum lifting angle is 15°.
Pump unit in enclosure
There is a lifting eye located on the top of the enclosure. Only lift the unit from this lifting eye.
WARNING
If the pump unit is installed on a swampy or muddy surface, the installation
may be ‘stuck’ to the ground.

11
DANGER
NEVER move or lift the pump unit by the angle profiles on top of the enclosure or
stacking frame.
5.1 Moving the pump unit with a forklift
Forklift pockets (if present) can be used for moving the pump unit with a forklift. The forks of the
forklift must be inserted into these pockets to lift the pump unit.
WARNING
Use certified lifting equipment with an adequate lifting capacity and always lift from
directly above. Lifting from an angle can lead to dangerous situations.
Lifting work may only be performed by appropriately authorized personnel.
Because many different versions of the pump unit are available, only general
instructions are provided. See the specification sheet for the particular pump unit for
the weight and dimensions.

12
6 Pump unit installation
Placement –general
WARNING
Failure to follow the guidelines for the placement and installation of the pump unit can
result in danger to the user and/or severe damage to the pump or pump unit.
Eekels pumps is not responsible for accidents and damage that result from failure to follow the
guidelines in this manual. Such use results in forfeiture of the right to assert any warranty or damage
compensation claims
– Place the pump unit on a flat surface capable of supporting the load.
– Make sure the pump unit is placed in such a manner that it is not subjected to any distortingforces.
– Make sure there is sufficient space around the pump unit for operation and maintenanceactivities.
WARNING
Make sure the front and sides of the pump unit are not covered. This is important
because the diesel engine driven pump unit expels heat on these sides. See figures.

13
–Install shields to prevent contact with hot surfaces > 70 °C (158 °F). Affix warning symbols where
necessary.
–If the pump and motor are provided separately, check the alignment after installation.
–When pumping hot liquids make sure there is sufficient air circulation to prevent bearings and
lubricants from overheating.
–Install the prescribed safeguard(s) in the correct manner.
The pump unit can be fitted with safeguards for the following parameters:
•temperature
•overpressure
•under pressure
•direction of rotation
•oil level
•overload
6.1 Outdoor use
The pump unit is suitable for outdoor use. In addition to the general instructions, the following
additional requirements must be met:
− Ensurethatthereissufficientfreespacearoundtheairintakesotheengineisabletodrawasmuch
air as it needs.
− Ensure that there is sufficient free space around the hot air outlet. Maintain at least 2 m of
clearance.
− Avoid dusty conditions and locations where corrosion or erosion can occur.

14
6.2 Indoor use
In addition to the general instructions, the following additional requirements must be met:
− Ensure that the area has adequate ventilation.
− Make sure the exhaust gases are discharged outdoors.
− Ensure that there is sufficient free space around the air intake so the engine is able to draw as
much air as it needs.
− Prevent high ambient temperature and humidity. Avoid dusty conditions and locations where
corrosion or erosion can occur.

15
7 Daily maintenance of the pump
Note
Perform daily maintenance pump must be switched off. The sight glasses must be
at least half filled and oil may not be discolored.
1. Check the oil level and clarity of the oil in the pumps seal chamber (1). If the oil is not clear
but white, its means that the oil contains water. Drain this mixture, check the seal and fill the
seal chamber with fresh oil.
2. Check the oil level in the vacuum oil reservoir with the glass in the sidewall of the oil reservoir
(2), and add if necessary.
3. Check the oil level of the engine and add if necessary (3).
4. Check the level of the fuel in the fuel tank and add if necessary.
5. Check the state and tension of the divisible belt, which drives the vacuum pump (4).
6. Check whether all panels of the casing have been mounted.
7. Check whether the set is set up securely.
8. Check whether the drain valve below the pump housing is closed.
9. Check whether all connections of suction and delivery lines are tightened securely.
WARNING
Hot oil and components can cause personal injury. Do not allow hot oil or hot
components to contact the skin.

16
7.2 Priming the fuel system
WARNING
Always check fuel level in fuel tank. Don’t start the pump when fuel is running low. In
this case air can get in fuel system.
Prime the fuel system before starting the engine for the first time, after the fuel tank has been
drained completely or after replacement of the fuel filter(s).
1. Open the bleeder screw (1)
2. Squeeze the manual pump (2). Repeat this until fuel exits the bleeder screw (1).
3. Close the bleeder screw (1).
4. Visually inspect the fuel lines for routing andleakage.

17
7.3 Engine oil level check
WARNING
Hot oil and components can cause personal injury. Do not allow hot oil or hot
components to contact the skin.
Note
Perform this maintenance engine must be stopped.
1. The engine must be in horizontal position before adding oil or checking the oil level.
2. Pull out dipstick (4) and add engine oil of the correct specification and viscosity up to the’’max’’ mark on
the dipstick.
7.4 Fuel level check
Check fuel tank gauge (1), if fuel reading is low, fill up the fuel tank. Open fuel tank cup (2) and fill in the fuel.