US CRAFTMASTER 100263116 Operating instructions

100263116
January 2015
Residential Gas
Water Heater
Installaon Instrucons and
Use & Care Guide
Keep this manual in the pocket on heater for future reference whenever maintenance, adjustment or service is required.
Retain your original receipt as proof of purchase.
Residenal Atmospheric Gas Water Heater
with the
Flame Guard Safety System
Read this manual and the labels on the water heater before you install,
operate, or service it. If you have difficulty following the direcons, or
aren’t sure you can safely and properly do any of this work yourself:
• Call our Technical Assistance Hotline at 1-800-999-9515. We can help you with in-
stallaon, operaons, troubleshoong, or maintenance. Before you call, write down
the model and serial number from the water heater’s data plate.
Incorrect installaon, operaon, or service can damage the water heater, your house
and other property, and present risks including fire, scalding, electric shock, and
explosion, causing serious injury or death.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your build-
ing.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instrucons.
• If you cannot reach your gas sup-
plier, call the fire department.
Installaon and service must be per-
formed by a qualified installer, service
agency or the gas supplier.
WARNING: If the informaon in
these instrucons is not followed
exactly, a fire or explosion may
result causing property damage,
personal injury or death.
LOW LEAD
CONTENT
Table of Contents Page
IMPORTANT SAFETY INFORMATION............................................. 3
GETTING STARTED ........................................................................ 7
INSTALLATION............................................................................. 14
OPERATION................................................................................. 23
TROUBLESHOOTING ................................................................... 25
MAINTENANCE ........................................................................... 28
NOTES......................................................................................... 31
REPAIR PARTS ............................................................................. 35

COMPLETED INSTALLATION TYPICAL
Expansion
tank
(Connect to
cold water
supply)
Hot
water
line
T&P
relief
valve
Cold water
shut off
Drahood
T&P
discharge
pipe
Drain pan
discharge
pipe
Metal drain pan
Gas control
valve/thermostat
Cold
water
line
Gas supply
shut off
Vent
pipe
Drain valve
Gas supply
Sediment Trap

Residenal Standard Gas Water Heater Use and Care Guide • 3
SAFETY
IMPORTANT SAFETY INFORMATION
Important informaon to keep
Fill out this secon and keep this
manual in the pocket of the water
heater for reference.
Date Installed:
Model number:
Serial number:
Maintenance performed:* Date:
This is the safety alert symbol. It is used to alert you to
potenal physical injury hazards. Obey all safety mes-
sages that follow this symbol to avoid possible property
damage, serious injury or death. Do not remove any
permanent instrucons, labels, or the data plate from either the outside of
the water heater or on the inside of the access panels. Keep this manual
near the water heater.
DANGER
Read and follow all safety messages and instrucons in
this manual.
DANGER indicates hazardous situa-
on that, if not avoided, will result
in death or serious injury.
WARNING WARNING indicates a hazardous
situaon that, if not avoided, could
result in death or serious injury.
CAUTION CAUTION indicates a hazardous
situaon that, if not avoided, could
result in minor or moderate injury.
NOTICE NOTICE indicates pracces not
related to physical injury.
WARNING! If the informaon in these instrucons is not followed exactly,
a fire or explosion may result causing property damage, personal injury or
death. Do not store or use gasoline or other flammable vapors and liquids in
the vicinity of this or any other appliance.
An odorant is added by the gas supplier to the gas used by this water heater.
This odorant may fade over an extended period of me. Do not depend upon
this odorant as an indicaon of leaking gas. We recommend installing a fuel gas
and carbon monoxide detector.
The California Safe Drinking Water and Toxic Enforcement Act requires the
Governor of California to publish a list of substances known to the State of
California to cause cancer, birth defects, or other reproducve harm, and
requires businesses to warn of potenal exposure to such substances.
WARNING! This product contains a chemical known to the State of California
to cause cancer, birth defects, or other reproducve harm.
This water heater can cause low-level exposure to some of the substances
included in the act.
*Drain and flush tank and remove and
inspect anode rod aer first six months
of operaon and at least annually
thereaer. Operate the Temperature
and Pressure Relief Valve (T&P) annu-
ally and inspect T&P valve every 2-4
years (see the label on the T&P valve for
maintenance schedule). See the Main-
tenance secon for more informaon
about maintaining this water heater.

4 • Residenal Standard Gas Water Heater Use and Care Guide
SAFETY
4 • Residenal Standard Gas Water Heater Use and Care Guide
IMPORTANT SAFETY INFORMATION
To reduce the risk of property damage, serious injury or death,
read and follow the precauons below,
all labels on the water heater, and
the safety messages and instrucons
throughout this manual.
RISKS DURING
INSTALLATION AND
MAINTENANCE
Liing Risk
WARNING! The
water heater is heavy.
Follow these precau-
ons to reduce the
risk of property damage, injuries from
liing or impact injuries from dropping
the water heater.
• Use at least two people to lithe
water heater.
• Be sure you both have a good grip
before liing.
• Use an appliance dolly or hand
truck to move the water heater.
Explosion Risk
WARNING! Read the water heater’s
data plate to determine the type of
gas required. Failure to follow these
instrucons can result in serious injury
or death from explosion, fire or
carbon monoxide poisoning.
• Do not connect a natural gas water
heater to an L.P. gas supply.
• Do not connect an L.P. gas water
heater to a natural gas supply.
• Use a new CSA approved gas
supply line.
• Install a shut-offvalve on the gas
supply line.
Gas Pressure
WARNING! The gas supply pressure
must not exceed the maximum supply
pressure as stated on the water
heater’s data plate. The minimum
supply pressure is for the purpose of
input adjustment. L.P. gas supply
pressure must not exceed 13” water
column. Have a qualified person
(licensed plumber, gas company
personnel, or authorized service
technician) check for proper L.P. gas
pressure. L.P. gas pressures exceeding
13” water column can result in serious
injury or death from explosion or fire.
RISKS DURING
OPERATION
Scalding Risk
This water heater
can make water hot
enough to cause severe burns instantly,
resulng in severe injury or death.
• Feel water before bathing or
showering.
• To reduce the risk of scalding,
install Thermostac Mixing Valves
(temperature liming valves) at
each point-of-use. These valves
automacally mix hot and cold
water to limit the temperature at
the tap. Follow manufacturer’s
instrucons for installaon and
adjustment of the valves.
• The gas control valve on this water
heater has been factory set to its
lowest seng to reduce the risk
of scalding. Higher temperatures
increase the risk of scalding, but
even at 120°F, hot water can scald.
If you choose a higher tempera-
ture seng, Thermostac Mixing
Valves located at each point-of-use
are parcularly important to help
avoid scalding.
Table 1
Temperature
Time to Produce
a Serious Burn
120°F (49°C) More than 5 minutes
125°F (52°C) 1½ to 2 minutes
130°F (54°C) About 30 seconds
135°F (57°C) About 10 seconds
140°F (60°C) Less than 5 seconds
145°F (63°C) Less than 3 seconds
150°F (66°C) About 1½ seconds
155°F (68°C) About 1 second
For informaon about changing the
factory temperature seng, refer to
the “Adjusng the Temperature” sec-
on in this manual .
Even if you set the water heater’s gas
control valve to a low seng, higher
water temperatures may occur in cer-
tain circumstances:
• In some cases, repeated small draws
of water can cause the hot and cold
water in the tank to “stack” in layers.
If this happens, the water can be as
much as thirty degrees hoer than
the gas control valve seng. This
temperature variaon is the result
of your usage paern and is not a
malfuncon.
• Water temperature will be hoer if
someone adjusted the gas control
valve to a higher seng.
• Problems with the gas control valve
or other malfuncons may result in
higher than expected water tem-
peratures.
• If the water heater is in a hot envi-
ronment, the water in the tank can
become as hot as the surrounding
air, regardless of the temperature
seng.

Residenal Standard Gas Water Heater Use and Care Guide • 5
SAFETY
Residenal Standard Gas Water Heater Use and Care Guide • 5
IMPORTANT SAFETY INFORMATION
• If the water supplied to the water
heater is pre-heated (for example,
by a solar system) the temperature
in the tank may be higher than the
water heater’s temperature seng.
• Should overheang occur or the
burner fail to shut off, turn offthe
manual gas supply valve to the water
heater and call a qualified person.
To reduce the risk of unusually hot wa-
ter reaching the fixtures in the house,
install Thermostac Mixing Valves at
each point-of-use.
If anyone in your home is at parcular
risk of scalding (for example, the elder-
ly, children, or people with disabilies)
or if there is a local code or state law
requiring a certain water temperature
at the hot water tap, these precauons
are parcularly important.
According to a naonal standard (ASSE
1070) and many local plumbing codes,
the water heater’s gas control valve
should not be used as the sole means
to regulate water temperature and
avoid scalds.
Properly adjusted Thermostac Mixing
Valves installed at each point-of-use al-
low you to set the tank temperature to
a higher seng without increasing risk
of scalds. A higher temperature seng
allows the tank to provide much more
hot water and can help provide proper
water temperatures for appliances such
as dishwashers and washing machines.
Higher tank temperatures (140°F)
also kill bacteria that cause a condi-
on known as “smelly water” and can
reduce the levels of bacteria that cause
water-borne diseases.
Water Contaminaon Risk
Do not use chemicals that could con-
taminate the potable water supply. Do
not use piping that has been treated
with chromates, boiler seal, or other
chemicals.
Fire Risk
This water heater is
equipped with a Flam-
mable Vapor Ignion
Resistance (FVIR) system.
FVIR is designed to reduce the risk of
flammable vapor-related fires. FVIR
makes this product more sensive to
installaon errors or improper installa-
on environments. The FVIR system will
not prevent a possible fire/explosion if
the igniter is depressed and flammable
vapors have accumulated in the combus-
on chamber with the pilot light off.
Do not aempt to light this appliance,
or depress the igniter buon, if you
suspect flammable vapor have accumu-
lated inside or outside the appliance.
Immediately call a qualified person to
inspect the appliance. Water heaters
subjected to a flammable vapors inci-
dent will show a discoloraon on the
flame arrestor and require replacement
of the enre water heater. Improper
installaon or an inadequate air supply
can also cause the FVIR system to dis-
able the water heater.
WARNING! This water heater has a
reseable thermal switch installed as
part of the FVIR system. Do not
aempt to disable or modify this
feature in any way. Doing so can lead
to fire, explosion or excessive and
abnormal producon of carbon
monoxide.
To reduce the risk of a fire that could
result in property damage, or serious
injury or death:
• Do not store things that can burn
easily such as paper or clothes next
to the water heater.
• Do not store or use gasoline or other
flammable substances in the vicinity
of this or any other appliance.
• Keep the water heater from becom-
ing wet. Immediately shut the water
heater offand have it inspected by a
qualified person if you find that the
wiring, thermostat(s) or surround-
ing insulaon have been exposed
to water in any way (e.g., leaks from
plumbing, leaks from the water
heater itself can damage property
and could cause a fire risk). If the
water heater is subjected to flood
condions or the thermostat(s) have
been submerged in water, the enre
water heater must be replaced.
• Replace the water heater’s viewport
if glass is missing or damaged. Repair
the combuson chamber door seals
if damaged.
Explosion Risk
High temperatures and
pressures in the water
heater tank can cause an explosion re-
sulng in property damage, serious in-
jury or death. A new Temperature and
Pressure (T&P) Relief Valve is included
with your water heater to reduce risk
of explosion by discharging hot water.
Addional temperature and pressure
protecve equipment may be required
by local codes.
A naonally recognized tesng labo-
ratory maintains periodic inspecon
of the valve producon process and
cerfies that it meets the requirements
for Relief Valves for Hot Water Supply
Systems, ANSI Z21.22. The T&P Relief
Valve’s relief pressure must not exceed
the working pressure rang of the wa-
ter heater as stated on the rang plate.
Maintain the T&P Relief Valve properly.
Follow the maintenance instrucons
provided by the manufacturer of the
T&P Relief Valve (label aached to T&P
Relief Valve). An explosion could occur

6 • Residenal Standard Gas Water Heater Use and Care Guide
SAFETY
6 • Residenal Standard Gas Water Heater Use and Care Guide
IMPORTANT SAFETY INFORMATION
if the T&P Relief Valve or discharge
pipe is blocked. Do not cap or plug the
T&P Relief Valve or discharge pipe.
Fire and Explosion Risk if Hot Water is
Not Used for Two Weeks or More.
CAUTION! Hydrogen gas builds up
in a hot water system when it is not
used for a long period (two weeks or
more). Hydrogen gas is extremely
flammable. If the hot water system
has not been used for two weeks or
more, open a hot water faucet for
several minutes at the kitchen sink
before using any electrical appliances
connected to the hot water system. If
hydrogen is present there will
probably be an unusual sound such as
“air” escaping through the pipe as hot
water begins to flow. Do not smoke or
have an open flame or other ignion
source near the faucet while it is
open.
Carbon Monoxide Risk
WARNING! This water heater
operates by burning gas. Carbon
monoxide is a colorless, odorless, gas
that is a by-product of burning of fuels
such as coal, wood, charcoal, oil,
kerosene, propane, and natural gas.
Breathing excessive and abnormal
amounts of carbon monoxide can
cause carbon monoxide poisoning,
resulng in serious injury or death.
This water heater must be supplied
with adequate combuson air and
must be properly
vented to the
outdoors. Have a
qualified person
(licensed plumber,
authorized gas
company personnel, or authorized
service technician) install the venng
system using these installaon
instrucons. When the installaon is
complete, check the vent’s drausing
the instrucons on pages 23-24.
• Install a fuel gas and carbon mon-
oxide detector in the living areas
of your home.
• Do not install this water heater in
a mobile home or manufactured
housing.
• Failure to follow these instruc-
ons can result in serious injury
or death from carbon monoxide
poisoning.
Burn Risk
This water heater’s vent-
ing system can become
hot enough to burn. Do not touch the
venng system while water heater is
on, or unl the water heater is turned
offand the venng allowed to cool.
Installaon Accessories
Figure 1 - Gas Water Heater Hook-Up Kit
Figure 2 - Install a Pressure Reducing Valve set
to 50 to 60 PSI.

Residenal Standard Gas Water Heater Use and Care Guide • 7
GETTING STARTED
Residenal Standard Gas Water Heater Use and Care Guide • 7
GETTING STARTED
1Review all of the instrucons
before you begin work.
Improper installaon can
damage the water heater, your home
and other property, and can present
risks of serious injury or death.
2This water heater is design-
cerfied by CSA Internaonal
as a Category I, non-direct
vented water heater which takes its
combuson air either from the installa-
on area or from air ducted to the unit
from the outside. This water heater
must be installed according to all local
and state codes or, in the absence of
local and state codes, the “Naonal
Fuel Gas Code”, ANSI Z223.1(NFPA
54)-current edion. This is available
from the following:
CSA America, Inc.
8501 East Pleasant Valley Road
Cleveland, OH 44131
Naonal Fire Protecon Associaon
1 Baerymarch Park
Quincy, MA 02269
Check with local code officials about
codes governing this installaon. Have
your installaon inspected by a code
official to ensure the installaon meets
all local codes.
NOTICE: If you lack the necessary skills
required to properly install this water
heater, or you have difficulty follow-
ing the instrucons, you should not
proceed but have a qualified person
perform the installaon of this water
heater.
Massachuses code requires this water
heater to be installed in accordance
with Massachuses 248-CMR 2.00 and
248-CMR 5.00: State Plumbing Code.
Other local and state authories may
have similar requirements or other
codes applicable to the installaon of
this water heater.
3Before you start, be sure you
have the following tools and
supplies:
• Common plumbing tools (depend-
ing on what type of water pipes
you have).
• Teflon® tape or pipe joint com-
pound approved for potable water.
• For homes with copper pipes, you
may purchase a Gas Water Heater
Hook-Up Kit (available at your local
plumbing supplier) with compres-
sion fings that don’t require
soldering. This kit includes two 12”
flex water lines, two compression
fings, an 18” flexible gas line, two
nipples, and Teflon® tape.
• For homes with plasc pipe, use
threaded connectors suitable for
the specific type of plasc pipe
used: CPVC or PEX (cross-linked
polyethylene). Do not use PVC
pipe.
• Non-corrosive gas leak detecon
soluon made from hand dish-
washing soap mixed with water (1
part soap to 15 parts water) or chil-
dren’s soap bubbles and a small,
so-bristled brush.
• An appliance dolly or hand truck to
move the water heater.
Recommended Accessories:
• A metal drain pan.
• Automac water leak detecon
and shut-offdevice.
• Pressure Reducing Valve.
• Thermal Expansion Tank.
• Thermostac Mixing Valves at each
point-of-use.
• Fuel gas and carbon monoxide
detector.
Combuson and
Venlaon Air Supply
Before installing the water heater, you
must determine the amount of air
needed to supply this water heater
and any other gas appliances in the
same area and provide adequate air for
combuson and venlaon. Consult a
qualified person if you’re unsure of the
proper way to supply air to your water
heater.
WARNING! This gas water heater
requires an adequate source of clean
air for combuson and venlaon.
Without sufficient air, your water
heater will have frequent pilot outages
and may emit excessive and abnormal
amounts of carbon monoxide.
Before beginning:
Calculate total BTU/HR rang of all ap-
pliances.
To calculate the combuson air and
venlaon required, add up the total
BTU/HR rangs of all gas burning ap-
pliances (e.g., water heaters, furnaces,
clothes dryers) in the same area.
Your water heater’s BTU/HR rang is on
the data plate, located next to the gas
control valve/thermostat. The BTU/HR
rangs should be on the other appli-
ances’ data plates. If you have trouble
determining the BTU/HR rangs,
contact the manufacturer or have a
qualified person determine the venla-
on requirements. NOTICE: If you are
replacing your old water heater with
one that has a higher BTU/HR rang,
the amount of venlaon required may
be greater.

8 • Residenal Standard Gas Water Heater Use and Care Guide
GETTING STARTED
8 • Residenal Standard Gas Water Heater Use and Care Guide
GETTING STARTED
Example:
Gas Burning Appliance BTU/HR Rang
Gas Water Heater 40,000
Furnace 75,000
Dryer 20,000
Total 135,000
Your Appliances:
Gas Burning Appliance BTU/HR Rang
Gas Water Heater
Total
Table 2 provides examples of minimum
square footage (area) required for
various BTU/HR totals. Areas used for
storage or which contain large objects
containing less air than is assumed for
the room sizes in Table 2 – see Opon
A for more specific calculaons.
Opon A: Installaon without
outside venlaon (not recom-
mended)
Venlaon with outside air is recom-
mended for all installaons. Even if
the water heater is installed in a large,
open room inside the house, outdoor
air is usually needed because modern
homes are very ghtly sealed and
oen do not supply enough air to the
water heater. However, when installed
in a large indoor space, it may be pos-
sible to provide enough air without
outside venlaon. If you are unsure if
your installaon locaon has enough
venlaon, contact your local gas
ulity company or code officials for a
safety inspecon.
The following instrucons will help de-
termine if it may be possible to install
without outside venlaon. Even if
this may be possible, you will need to
conduct the vent dratest on pages
23-24 when installaon is finished. If
there is not enough venlaon, you
will need to venlate with outside air.
Check for Chemicals:
Installaons where corrosive chemi-
cals may be present require outside
air. Air for combuson and venlaon
must be clean and free of corrosive or
acid-forming chemicals such as sulfur,
fluorine, and chlorine. Venlaon with
outside air will reduce these chemicals,
but it may not completely eliminate
them. Failure due to corrosive chemi-
cals is not covered by the warranty.
Examples of locaons that require
outside air due to chemicals include:
• Beauty salons
• Photo processing labs
• Indoor pools
• Laundry, hobby, or crarooms
• Chemical storage areas
Products such as aerosol sprays, de-
tergents, bleaches, cleaning solvents,
gasoline, air fresheners, paint and
varnish removers, and refrigerants
should not be stored or used near the
water heater.
A1: Calculate the air volume of
the room
Air requirements depend on the size of
the room.
Floor Area (Square feet) X Ceiling
Height (feet) = Room Volume (cubic
feet)
If there are large objects in the room
(e.g., refrigerator, furnace, car), sub-
tract their volume from the volume of
the room to get a beer esmate of
the air available.
Room Volume – Object Volume = Air
Volume
Table 2
BTU/HR Minimum Square Typical Room
Input Feet with 8’ Ceiling with 8’ Ceiling
30,000 188 9 x 21
45,000 281 14 x 20
60,000 375 15 x 25
75,000 469 15 x 31
90,000 563 20 x 28
105,000 657 20 x 33
120,000 750 25 x 30
135,000 844 28 x 30

Residenal Standard Gas Water Heater Use and Care Guide • 9
GETTING STARTED
Residenal Standard Gas Water Heater Use and Care Guide • 9
GETTING STARTED
A2: Calculate required air volume
A water heater installed in an unconfined
ac or garage requires that the space
be at least 50 cubic feet per 1,000 BTU/
HR of the total input for all gas burning
appliances in the same area.
[Total BTU/HR/1000] x 50 = Cubic feet
of air required.
Example:
(135,000 / 1000) x 50 = 6,750
If the air volume of the room is less
than the required air volume, you must
provide two permanent outside air
openings that draw in sufficient air. Use
Opon B.
If the air volume of the room is greater
than the required air volume, it may
be possible to install the water heater
without outside venlaon.
A3: Check that combuson ven-
laon is adequate
Because modern homes are oen well-
sealed to prevent dras, even a large
room may not provide enough combus-
on air without venlaon. To con-
firm that your installaon has enough
combuson air, conduct the vent dra
test on pages 23-24 when installaon is
finished.
Opon B: Install with outside
venlaon
Venlaon with outside air is recom-
mended, and, for most installaons, is
needed. There may be exisng venla-
on that is adequate, or you may need
to add more venlaon.
Supplying outside air to typically requires
two openings. One opening must be
within 12 inches from the floor and
the second opening must be within 12
inches from the ceiling. Although a single
opening is not preferred, you may use a
single opening to outside air if the mini-
mum free area is sized according to Table
3. Two openings must be used when
venlang with air from another room.
The outside air can be taken from a
crawl space or ac open to the out-
doors and adequately venlated. You
may use vercal or horizontal ducts.
B2: Determine type of venla-
on
There are several types of venlaon
that can be used :
1. Direct to outdoors
2. Vercal ducts
3. Horizontal ducts
4. Single opening (not recom-
mended; must be at least 100
square inches. Not appropriate
for confined spaces smaller than
50 cubic feet per 1,000 BTU/HR as
calculated in secon A or when
geng air from another room.)
5. From a larger room inside the
house (not recommended – refer
to secon A above to determine if
the combined volume of the rooms
may be adequate).
B3: Determine minimum free
area required for each vent
opening
The size of the vent openings depends
on the total BTU/HR rang of all appli-
ances in the space (use your calculaon
from “Before beginning”) and the type
of vent used. Table 3 provides the mini-
mum free area for each vent opening
depending on the type of venlaon.
B4: Calculate minimum size of
vent openings and ducts
The vent cross-seconal area needed to
provide the free area depends on the
covering on the vent openings. Typical
vents use louvers or grilles to protect
the opening. The louver or grill itself
blocks some of the free area, so the
opening may need to be larger to meet
the minimum free area requirements.
Use the following formula to calculate
the required cross-seconal area:
Cross-seconal area = minimum free
area required ÷ percent free area of
Table 3
Minimum Free Area of Permanent Openings for Venlaon and Combuson Air
Supply – All Air from Outdoors Only.
Based on the total BTU/HR input rang for all gas burning appliances within a
confined space.
Opening Source Minimum Free Area
Per Opening (sq. in.)
*Direct to outdoors 1 sq. in. per 4,000 BTU/HR (see figure on page 10)
Vercal ducts 1 sq. in. per 4,000 BTU/HR (see figure on page 10)
Horizontal ducts 1 sq. in. per 2,000 BTU/HR (see figure on page 10)
Single Opening 1 sq. in. per 3,000 BTU/HR (see figure on page 10)
*These openings connect directly with the outdoors through a venlated ac, a
venlated crawl space, or through an outside wall.

10 • Residenal Standard Gas Water Heater Use and Care Guide
GETTING STARTED
10 • Residenal Standard Gas Water Heater Use and Care Guide
GETTING STARTED
covering (in decimals – e.g., 60% = .6)
For example, an installaon area that
requires openings with 100 square
inches of free area would need 134
square inch openings if using metal
louvers rated at 75% free area (100 sq.
in. ÷ .75 = 134 sq. in.).
If you do not know the % free area for
your louver or grill, use the following
values:
• For wood louvers or grilles: 20%
• For metal louvers or grilles: 60%
Follow these rules to ensure that vents
and ducts provide adequate air flow:
• Each vent opening must be no
smaller than 100 square inches .
• Ducts must have the same cross-
seconal area as free area of the
opening.
• Rectangular ducts must have a
minimum dimension of no less
than three inches .
• All screens must have mesh ¼” or
larger.
• Moveable louvers must be locked
open or interconnected with the
equipment so that they open au-
tomacally during operaon.
• Keep louvers and grills clean and
free of debris or other obstruc-
ons.
B5: Check that air source is
clean and free of chemicals
Air for combuson and venlaon
must be clean and free of corrosive
or flammable chemicals. A failure due
to corrosive chemicals in the air is not
covered by the warranty. Combus-
on air must be free of acid-forming
chemicals such as sulfur, fluorine, and
chlorine. Be sure that air at the vent
inlets is free of such chemicals.
B6: Check that combuson
venlaon is adequate
To co nfirm that your installaon has
enough combuson air, conduct the
vent dratest on pages 23-24 when
installaon is finished.
Combuson Air Supply Opons
Figure 3 - Direct to outdoors openings
Figure 4 - Vertical duct openings
Figure 5 - Horizontal duct openings
Figure 6 - Single opening

Residenal Standard Gas Water Heater Use and Care Guide • 11
GETTING STARTED
Residenal Standard Gas Water Heater Use and Care Guide • 11
GETTING STARTED
Venng
WARNING! Carbon Monoxide
Hazard. This water heater must be
supplied with adequate air and vented
to outdoors. The vent system must be
installed by a qualified person.
Examples of a qualified person include
gas technicians, authorized gas
company personnel, and authorized
service technicians. Failure to properly
vent the water heater can result in
severe injury or death from carbon
monoxide poisoning.
The vent system must be installed
according to local and state codes, or
in the absence of local or state codes,
the current edion of the Naonal Fuel
Gas Code, ANSI Z223.1 (NFPA 54). Do
not common vent this water heater
with any power vented appliance. Do
not use a vent damper anywhere in the
vent system of this water heater.
To reduce the risk of carbon monoxide
poisoning, install a fuel gas and carbon
monoxide detector. Install and maintain
the detector in accordance with the
manufacturer’s instrucons and local
codes.
Replacing a Water Heater Using
the Exisng Vent System
Read the “Installing a New Vent Sys-
tem” secon of this manual and make
sure your vent system is properly in-
stalled. Inspect the exisng vent system
for obstrucons, corrosion, and proper
installaon. Repair or replace if neces-
sary. The exisng vent system must be
UL listed Type B double wall or single
wall metal vent pipe of either 3 inch or
4 inch diameter and installed according
to the vent manufacturer’s instrucons
and the terms of its lisng. Do not use
other materials such as dryer vent hose.
Installing a New Vent System
The vent pipe must meet the following
specificaons:
Type of Material
UL listed Type B double wall or single
wall metal vent pipe must be used.
Local codes may be more restricve
and may not allow single wall vent pipe.
Single-wall vent pipe cannot be used for
water heaters located in acs and may
not pass through ac spaces, crawl
spaces, or any confined or inaccessible
locaon. Single-wall vent pipe cannot
pass through any interior wall.
Clearance to Combusble Materials
The vent pipe cannot pass through any
ceiling, floor, firewall, or fire paron.
Any part of the vent system must main-
tain the following clearances from any
combusble materials:
• Single-wall vent pipe must main-
tain a six inch clearance from
combusble materials.
• The clearance from combusble
materials of UL listed Type B dou-
ble-wall vent pipe is specified by
the manufacturer of the vent pipe.
UL listed Type B double-wall vent
pipe may pass through walls or par-
ons constructed of combusble
material if the minimum clearance
specified by the manufacturer of
the vent pipe is maintained.
Vent Installaon
To improve the flow of exhaust gases,
we recommend that a minimum of 12
inches of vercal vent pipe be installed
on the drahood prior to any elbow.
A poron of the vent pipe (up to 75%
of the total vercal height) can be
horizontal, but the terminaon must
be vercal. For the horizontal secon,
install without dips or sags with an
upward slope of at least ¼ inch per
foot. Install pipe avoiding unnecessary
bends. Pipe joints must be fastened by
sheet metal screws or other approved
means. Support the pipe to maintain
clearances and to avoid separaon of
joints or other damage. Vent pipe must
be accessible for cleaning, inspecon,
and replacement.
Terminaons
If local codes allow, this water heater
may be terminated into an exisng
chimney using the instrucons below.
Otherwise, this water heater’s vent
must terminate vercally (sidewall or
other horizontal terminaons are not
allowed).
Chimney Terminaon
Figure 7 - Chimney termination vent system
NOTICE: Before connecng a vent to
a chimney, make sure the chimney
passageway is clear and free of obstruc-
ons. The chimney must be cleaned if
previously used for venng solid fuel
appliances or fireplaces. Also consult lo-
cal and state codes for proper chimney
sizing and applicaon or, in the absence
of local and state codes, the “Naonal
Fuel Gas Code”, ANSI Z223.1(NFPA
54)-current edion.
• The vent pipe must be installed
above the extreme boom of the
chimney to prevent potenally
blocking the flue gases.

12 • Residenal Standard Gas Water Heater Use and Care Guide
GETTING STARTED
12 • Residenal Standard Gas Water Heater Use and Care Guide
GETTING STARTED
• The vent pipe must be firmly at-
tached and sealed to prevent it
from falling out.
• To aid in removing the vent pipe, a
thimble or slip joint may be used.
• The vent pipe must not extend
beyond the inner edge of the
chimney as it may restrict the
space between it and the opposite
wall of the chimney.
Do not terminate the vent pipe in a
chimney that has not been cerfied
for this purpose. Some local codes may
prohibit the terminaon of vent con-
nectors in a masonry chimney.
Common (combined) venng is allow-
able with vercal Type B vent systems
and lined masonry chimneys as long
as proper drafor the water heater
is established under all condions of
operaon. Do not common vent this
water heater with any power vented
appliance.
Vercal Terminaon
NOTICE: The gas vent must be termi-
nated in a vercal posion to facilitate
the removal of exhaust gases.
Vercal exhaust vents must terminate
with a listed cap or other roof assem-
bly and be installed according to their
manufacturer’s instrucons. An unused
chimney flue or masonry enclosure
may be used as a passageway for the
installaon of vent pipe. Do not com-
mon vent this water heater with any
power vented appliance. The follow-
ing figures are examples of vent pipe
system installaons and may or may
not be suitable for your specific appli-
caon. Consult the “Naonal Fuel Gas
Code”, NFPA 54, ANSI Z223.1-current
edion and local codes.
Figure 8 - Vertical gas vent system with type B
double wall vent pipe
Figure 9 - Venting through a chimney with type
B double wall vent pipe
Gas Piping
Gas piping must be installed accord-
ing to local and state codes or, in the
absence of local and state codes,
the “Naonal Fuel Gas Code”, ANSI
Z223.1(NFPA 54)-current edion.
NOTICE: When installing gas piping,
apply pipe joint compound or Teflon®
tape approved for fuel gases.
Figure 10 - Gas Piping
1. Install a readily accessible manual
shut-offvalve in the gas supply line
as recommended by the local ul-
ity. Know the locaon of this valve
and how to turn offthe gas to this
unit.
2. Install a Sediment Trap as shown
in the Gas Piping figure below. The
Sediment Trap must be no less than
three inches long for the accumula-
on of dirt, foreign material, and
water droplets.
3. Install a ground joint union be-
tween the gas control valve and
the manual gas shut-offvalve. This
is to allow easy removal of the gas
control valve.
4. Turn the gas supply on and check
for leaks. Use a small, so-bristled
brush to apply a hand dishwash-
ing soap and water mixture (1
part soap to 15 parts water) or
children’s soap bubbles to all con-
necon points of the gas piping.
Saturate all the connecons and
check for gas leaks (which will ap-
pear as small bubbles). If any leaks
are detected, ghten the appropri-
ate connecon(s) and re-check.
Gas Pressure
NOTICE: When tesng gas pipes with
a test pressure of more than ½ psi (3.5
kPa), disconnect the gas line at the
manual shut offvalve and cap the gas
line. Do not subject the water heater’s
gas control valve or manual shut off
valve to more than ½ psi (3.5 kPa)
pressure for any reason. If you are
pressure tesng the gas line with test
pressure of ½ psi (3.5 kPa) or less, you
may isolate the water heater from the
gas line by closing the manual shut off
valve.

Residenal Standard Gas Water Heater Use and Care Guide • 13
GETTING STARTED
Residenal Standard Gas Water Heater Use and Care Guide • 13
GETTING STARTED
Space Heang
Some water heater models are equipped
with inlet/outlet connecons for use with
space heang applicaons. If this water
heater is to be used to supply both space
heang and domesc potable (drinking)
water, the instrucons listed below must
be followed.
• This water heater is suitable for
combinaon water (potable) heang
and space heang and not suitable for
space heang applicaons only.
• Be sure to follow the manual(s)
shipped with the air handler system.
• This water heater is not to be used as
a replacement for an exisng boiler
installaon.
• Do not use with piping that has been
treated with chromates, boiler seal or
other chemicals and do not add any
chemicals to the water heater piping.
• If the space heang system requires
water temperatures in excess of 120°F,
install a Thermostac Mixing Valve
in the domesc (potable) hot water
supply at each point-of-use to limit the
risk of scald injury. Install the mixing
valve per its manufacturer’s instruc-
ons.
• Pumps, valves, piping, and fings
must be compable with potable
water.
• A properly installed flow control valve
is required to prevent thermosiphon-
ing. Thermosiphoning is the result of a
connuous flow of water through the
air handler circuit during the offcycle.
• The domesc hot water line from the
water heater should be vercal past
any mixing valve or supply line to the
air handler to remove air bubbles from
the system. Otherwise, these bubbles
will be trapped in the air handler heat
exchanger coil, reducing efficiency.
• Do not connect the water heater to
any system or components previously
used with non-potable water heat-
ing appliances when used to supply
potable water.
Solar Installaon
If this water heater is used as a solar stor-
age heater or as a backup for the solar
system, the water supply temperatures
to the water heater tank may be in excess
of 120°F. A Thermostac Mixing Valve or
other temperature liming valve must be
installed in the water supply line to limit
the supply temperature to 120°F. The unit
must be set to Standard Mode (See Operat-
ing Modes in Operaon secon on page
24).
NOTICE: Solar water heang systems can
oen supply water with temperatures
exceeding 180°F and may result in water
heater malfuncon.
Figure 11 - Combustion Space Heating and Potable Water (Typical Installation)
IN
REMOVE A
MUST BE VERTICAL TO
IR BUBBLES
E
OUT
COIL
AIR
HANDLER
TO
AIR
HANDLER
SHUT-OFF
VALVE *
EXPANSION TANK
VACUUM
RELIEF
VALVE
COLD WATER INLET
VA
FLOW CONTROL
LV
PUMP *
SHUT-OFF
CHECK VALVE
†
(1/8” HOLE
DRILLED IN CLAPPER)
VALVE
CHECK
VALVE
†
TEMP/
PRESSURE
RELIEF
VALVE
TEMPERED WATER
TO FIXTURES
(MUST MEET TEMPS LISTED
IN MASS. CODE 248 CMR
†
)
MIXING VALVE
(MUST BE INSTALLED BELOW
TOP OF WATER HEATER
AS PER MANUFACTURER’S
RECOMMENDATIONS)
UNION UNION
HOT
WATER
OUT
*MASSACHUSETTS INSTALLATION REQUIREMENTS:
1.) CONNECT ELECTRONICALLY-CONTROLLED TIMER TO AN ALL-BRONZE PUMP. PUMP MUST ACTIVATE EVERY 6 HOURS
FOR 60 SECONDS. TURN PUMP TIMER OFF BEFORE CLOSING PIPING LOOP SHUT-OFF VALVE.
2.) ALL WATER PIPING MUST BE INSTALLED AND INSULATED IN ACCORDANCE WITH MASSACHUSETTS CODE (248 CMR
& 780 CMR).
3.) PIPING LOOP BETWEEN WATER HEATER AND AIR HANDLER MUST BE INSTALLED IN COMPLIANCE WITH 248 CMR.
† REQUIRED FOR MASSACHUSETTS.
‡ PIPING FROM THE TOP OF THE WATER HEATER WITH TEES IS ACCEPTABLE.
WATER HEATER ACCEPTED
BY THE BOARD FOR
INSTALLATION IN
MASSACHUSETTS.
†
TYPICAL MIXING VALVE INSTALLATION
COMBINATION SPACE HEATING / POTABLE WATER HEATING SYSTEM
SEE
NOTE ‡
100’-0” MAXIMUM DISTANCE
FROM WATER HEATER
TO FAN COIL AND BACK
(DEVELOPED LENGTH) NOT
INCLUDING COIL IN HEATING UNIT.
†

14 • Residenal Standard Gas Water Heater Use and Care Guide
INSTALLATION
14 • Residenal Standard Gas Water Heater Use and Care Guide
INSTALLATION
Step 1:
✓Verify that your
home is equipped
and up-to-date for
proper operaon
Installing a new water heater is the
perfect me to examine your home’s
plumbing system and make sure the
system is up to current code stan-
dards. There have likely been plumb-
ing code changes since the old water
heater was installed. We recommend
installing the following accessories
and any other needed changes to
bring your home up to the latest code
requirements. Updang your plumb-
ing system can help extend the life of
your water heater, avoid damage to
your home and property, and reduce
the risk of serious injuries or death.
Inspect your home and install any de-
vices you need to comply with current
codes and assure that your new water
heater performs at its best. Check
with your local plumbing official for
more informaon.
✓Water pressure
Most codes allow a maximum
incoming water pressure of 80 psi
(we recommend a working pressure
no higher than 50-60 psi). Check your
home’s water pressure with a pressure
gauge and adjust if necessary. High
water pressure can damage the water
heater, piping, and other appliances.
HOW: Purchase an inexpensive water
pressure gauge at your local plumbing
supplier. Connect the water pressure
gauge to an outside faucet and mea-
sure the maximum water pressure
experienced throughout a 24-hour
period (highest water pressures oen
occur at night).
Figure 12 - Use a Water Pressure Gauge to make
sure your home’s water pressure is not too
high.
To adjust your home’s water pressure:
Locate your home’s Pressure Reduc-
ing Valve (PRV) on the main incoming
(cold) water supply line and adjust the
water pressure control to between
50 and 60 psi. If your home does not
have a Pressure Reducing Valve, install
a PRV on the home’s main water
supply line and set it to between 50
and 60 psi. Pressure Reducing Valves
are available at your local plumbing
supplier.
BACKGROUND: Over the years,
many ulies have increased water
supply pressures so they can serve
more homes. In some homes today,
pressures can exceed 100 psi. High
water pressures can damage water
heaters, causing premature leaks. If
you have replaced toilet valves, had
a water heater leak, or had to repair
appliances connected to the plumb-
ing system, pay parcular aenon
to your home’s water pressure. When
purchasing a PRV, make sure the PRV
has a built-in bypass.
✓Water pressure
increase caused
by thermal expansion
Verify that you have a properly sized
Thermal Expansion Tank. We recom-
mend installing an expansion tank if
your home does not have one. Plumb-
ing codes require a properly pressur-
ized, properly sized Thermal Expan-
sion Tank in almost all homes.
Figure 13 - A Thermal Expansion Tank helps
protect the home’s plumbing system from pres-
sure spikes.
HOW: Connect the Thermal Expan-
sion Tank (available at most hardware
stores.) to the cold water supply line
near the water heater. The expansion
tank contains a bladder and an air
charge. To work properly, the Thermal
Expansion Tank must be sized accord-
ing to the water heater’s tank capacity
and pressurized to match the home’s
incoming water pressure. Refer to
the instrucons provided with the
Thermal Expansion Tank for installa-
on details.
BACKGROUND: Water expands when
heated, and the increased volume
of water must have a place to go, or
thermal expansion will cause large

Residenal Standard Gas Water Heater Use and Care Guide • 15
INSTALLATION
Residenal Standard Gas Water Heater Use and Care Guide • 15
INSTALLATION
increases in water pressure (despite
the use of a Pressure Reducing Valve
in the home’s main water supply line).
The Safe Drinking Water Act of 1974
requires the use of backflow preven-
ters and check valves to restrict water
from your home reentering the public
water system. Backflow preventers are
oen installed in water meters and
may not be readily visible. As a result,
most all plumbing systems today are
now “closed,” and almost all homes
now need a Thermal Expansion Tank.
A Thermal Expansion Tank is a prac-
cal and inexpensive way to help avoid
damage to the water heater, washing
machine, dishwasher, ice maker, and
even toilet valves. If your toilet oc-
casionally runs for no apparent reason
(usually briefly at night), that may be
due to thermal expansion increasing
the water pressure temporarily.
✓Water Pipe and
Tank Leaks
Figure 14 - A metal drain pan piped to an ad-
equate drain can help protect flooring from leaks
and drips.
Leaks from plumbing pipes or from the
water heater itself can damage prop-
erty and could cause a fire risk.
• Install an automac leak detec-
on and shutoffdevice (available at
your local plumbing supplier). These
devices can detect water leaks and
can shut offthe water heater’s water
supply if a leak occurs.
• Install a metal drain pan (available at
your local plumbing supplier) under
the water heater to catch condensa-
on or leaks from the piping connec-
ons or tank. Most codes require,
and we recommend, installing the
water heater in a metal drain pan
that is piped to an adequate drain.
The drain pan must be at least two
inches wider than the diameter of
the water heater. Install the drain
pan so the water level would be lim-
ited to a maximum depth of 1-3/4”.
The pan must not restrict air flow to
the burner.
✓Water Tempera-
ture Regulaon
Install Thermostac Mixing Valves to
regulate the temperature of the water
supplied to each point-of-use (for
example, kitchen sink, bathroom sink,
bath, shower). Install and adjust the
mixing valve according to its manufac-
turer’s instrucons.
WARNING! Even if the water
heater’s thermostat is set to a rela-
vely low temperature, hot water can
scald. Install Thermostac Mixing
Valves at each point-of-use to reduce
the risk of scalding.
Figure 15 - Thermostatic Mixing Valves installed
at each point-of-use can help avoid scalding
BACKGROUND: A Thermostac Mixing
Valve, installed at each point-of-use,
mixes hot water from the water heater
with cold water to more precisely
regulate the temperature of hot water
supplied to fixtures. If you aren’t sure
if your plumbing system is equipped
with properly installed and adjusted
Thermostac Mixing Valves at each
point where hot water is used, contact
a qualified person.

16 • Residenal Standard Gas Water Heater Use and Care Guide
INSTALLATION
16 • Residenal Standard Gas Water Heater Use and Care Guide
INSTALLATION
Step 2:
Verify that the locaon
is appropriate
WARNING! Do not store or use
flammable materials, vapors, or
liquids in the same locaon where this
water heater is installed.
Before installing your water heater,
ensure that it will be located:
• Indoors in an area with adequate
air supply.
• In an area that will not freeze.
• As close as possible to a chimney
or vent.
• In a metal drain pan piped to an
adequate drain.
• In an area suitable for vercal
installaon.
• In an area with adequate space
(clearances) for periodic servicing
(there must be a minimum of 24
inches of front clearance).
• In an area that allows a minimum
clearance from combusble sur-
faces as stated on the data plate.
• On a floor that can support the
weight of a water heater full of
water.
You will also want to follow these
guidelines while considering an appro-
priate locaon:
• Do not install near air-moving
devices such as exhaust fans,
venlaon systems, or clothes
dryers.
• Do not obtain venlang air for
the furnace/air handler from the
same space as the water heater.
Ensure that any return air ducts
near the water heater are sealed.
• If the water heater is located
in an area subject to lint, dust,
or oily vapors, at least annually
check and clean the air filter. See
Maintenance secon for steps on
cleaning the air filter.
• Do not install in a bathroom,
bedroom, or any occupied room
normally kept closed.
• If the water heater is installed di-
rectly on carpeng, it shall be in-
stalled on a metal or wood panel
extending beyond the full width
and depth of the water heater
by at least 3 in (76.2mm) in any
direcon. If the water heater is
installed in an alcove or closet,
the enre floor shall be covered
by the aforestated panel.
• If your area is prone to earth-
quakes, use special straps as
required by local building codes.
NOTICE: The state of California re-
quires bracing, anchoring, or strap-
ping the water heater to avoid its
moving during an earthquake. Contact
local ulies for code requirements in
your area, visit hp://www.dsa.dgs.
ca.gov, or call 1-916-445-8100 and
request instrucons. Other locaons
may have similar requirements. Check
with your local and state authories.
• Do not install in a locaon prone
to physical damage by vehicles,
flooding, or other risks.
Vehicle
Stop
Drain
Drain
Pan
Figure 16 - In a garage, install a vehicle stop to
avoid water heater damage.
• Avoid locaons such as acs, up-
per floors, or where a leak might
damage the structure or furnish-
ings. Due to the normal corrosive
acon of water, the tank will
eventually leak. To minimize prop-
erty damage from leaks, inspect
and maintain your water heater
in accordance with this manual’s
instrucons. Install a metal drain
pan under the water heater piped
to an adequate drain. Inspect the
drain pan, pipes, and surrounding
area regularly and fix any leaks
found.
Step 3:
Removing the old
water heater
1Read each installaon step and
decide if you have the neces-
sary skills to install the water
heater. Only proceed if you are comfort-
able you can safely perform the work. If
you are not sure, have a qualified person
perform the installaon.

Residenal Standard Gas Water Heater Use and Care Guide • 17
INSTALLATION
Residenal Standard Gas Water Heater Use and Care Guide • 17
INSTALLATION
2On the old water heater, turn
the control knob on the gas
control valve to the
OFF posion.
Gas
control
knob
Figure 17 - Turn gas control/temperature knob OFF.
3Turn the manual gas valve for
the water heater’s supply line
OFF.
4Open a hot water faucet and
let the hot water run unl it is
cool (This may take 10 min
utes or longer).
Figure 18 - Let the hot water run until it is cool.
WARNING! Be sure the water runs
cool before draining the tank to reduce
the risk of scalding.
5Connect a garden hose to the
drain valve and place the
other end of the hose in a
drain, outside, or in buckets. (Sedi-
ment in the boom of the tank may
clog the valve and prevent it from
draining. If you can’t get the tank to
drain, contact a qualified person.)
6Turn the cold water supply
valve OFF.
Figure 19 - Cold water supply in off position.
7Using a standard flat-blade
screwdriver, open the drain
valve. Sediment build up in
the boom of the water heater may
hinder or prevent draining.
Figure 20 - Draining the old water heater.
8Also open a hot water faucet
to help the water in the tank
drain faster.
9When the tank is empty,
disconnect the Temperature &
Pressure (T&P) Relief Valve
discharge pipe. You may be able to
reuse the discharge pipe, but do not
reuse the old T&P Relief Valve. A new
T&P Relief Valve comes with your new
water heater.
Figure 21 - Removing the T&P Relief Valve
discharge pipe.
10 Allow the vent pipe and dra
hood to cool. Once cooled,
disconnect the vent pipe from
the drahood. You may need to
support the vent pipe unl the new
water heater is in place.
Figure 22 - Disconnect the vent pipe from the
draft hood.
11 Disconnect the water pipes.
Many water pipes are con-
nected by a threaded union
which can be disconnected with
wrenches. If you must cut the water
pipes, cut the pipes close to the water
heater’s inlet and outlet connecons,
leaving the water pipes as long as
possible. If necessary, you can make
them shorter later when you install the
new water heater.
12 Confirm the manual gas valve
for the water heater’s supply

18 • Residenal Standard Gas Water Heater Use and Care Guide
INSTALLATION
18 • Residenal Standard Gas Water Heater Use and Care Guide
INSTALLATION
line is turned off. Disconnect the gas
line from the water heater’s gas
control valve and cap it.
13 Remove the old water heater.
Use an appliance dolly or
hand truck to move the water
heater.
WARNING! Use two or more
people to remove or install a water
heater. Failure to do so can result in
back or other injury.
Step 4:
Installing the New
Water Heater
1Completely read all instruc-
ons before beginning. If you
are not sure you can safely
complete the installaon, seek assis-
tance from any of the following sources:
• Schedule an appointment with
a qualified person to install your
water heater.
• Call our Technical Assistance Hotline
at 1-800-999-9515.
2Install a metal drain pan that
is piped to an adequate drain.
Figure 23 - Metal drain pan piped to drain.
3Set the water heater in place
taking care not to damage the
drain pan. When installing
directly on carpet, the water heater
must be installed on a wood or metal
base that extends beyond the dimen-
sions of the water heater (width and
depth) by at least 3 inches (76.2 mm)
in any direcon. If the water heater is
installed on carpet in an alcove or
closet, the enre floor must be covered
by a wood or metal panel.
NOTICE: Most codes require seng
the water heater in a metal drain pan
piped to an adequate drain. The drain
pan helps avoid property damage
which may occur from condensaon
or leaks in the piping connecons or
tank. The drain pan must be at least
two inches wider than the diameter
of the water heater. Install the drain
pan so the water level is limited to a
maximum depth of 1-3/4”.
4Verify that the water heater is
set in place properly. Check
that:
• There is adequate space to install
the T&P Relief Valve discharge
pipe and that it can be piped to a
separate drain (and not into the
drain pan).
• There is adequate access and
space around the water heater
for future maintenance.
The water heater is installed vercally.
Step 5:
Air Filter Installaon
Once you’ve posioned the water
heater in the installaon area, install
the wrap-around air filter (supplied with
the water heater). The wrap-around air
filter fits around the base of the unit. Do
not operate the water heater without a
clean air filter in place.
1Before installing the Air Filter
Assembly, remove any dust,
lint or debris (including any
packaging materials or tape) from
under the water heater.
2Installation: Wrap the filter
around the base of the water
heater. Cut to fit around a
sensor if present. Trim excess filter
material with scissors but allow filter
material to overlap a few inches (see
Figure 2).
3The filter should fit snugly
against base of the water
heater with no gaps. The filter
must fit flush against the bottom of the
drain pan and/or floor. Hold the filter in
place, then stretch the filter clip over
the overlapped joint and hook in place
(see Figure 24).
FLUSH FIT AGAINST BOTTOM
OF DRAIN PAN AND/OR FLOOR.
ATTACH FILTER CLIP AS
SHOWN HOLDING THE
AIR FILTER ASSEMBLY
IN PLACE.
NOTE: DRAIN PAN SHOWN
REMOVED FOR CLARITY.
OVERLAP
4” (100 mm)
WRAP THE AIR FILTER ASSEMBLY
AROUND THE BOTTOM OF THE WATER
HEATER (NOTE: CLIP ON TOP EDGE).
Figure 24 - Air Filter Installation

Residenal Standard Gas Water Heater Use and Care Guide • 19
INSTALLATION
Residenal Standard Gas Water Heater Use and Care Guide • 19
INSTALLATION
4Check the filter at least every
three months and clean as
necessary. After installation,
the filter may be cleaned by using a
vacuum cleaner with a brush
attachment to remove lint and dust.
NOTE: because the amount of dust and
lint in the air can vary, your filter may
need to be inspected/ cleaned more
often. In some instances, the filter may
need to be removed and washed using
mild hand soap and water to remove
any oily residue. After washing, allow to
dry and properly reinstall.
Step 6:
Connect the Tempera-
ture and Pressure (T&P)
Relief Valve/Pipe
Most T&P Relief Valves are pre-
installed at the factory. In some cases,
they are shipped in the carton and
must be installed in the opening
marked “T&P Relief Valve” and accord-
ing to local codes.
Figure 25 - Temperature and Pressure Relief Valve
WARNING! To avoid serious injury
or death from explosion, install a T&P
Relief Valve according to the following
instrucons:
1If the T&P Relief Valve was not
factory installed, install the
new T&P Relief Valve that
came with your water heater. Do not
reuse an old T&P Relief Valve.
• The discharge pipe should be at
least 3/4” inside diameter and
sloped for proper drainage. Install
it to allow complete drainage of
both the T&P Relief Valve and the
discharge pipe.
Figure 26 - Temperature and Pressure Relief
Valve Pipe
• The discharge pipe must not be
smaller than the pipe size of the
T&P Relief Valve. The pipe must
also be able to withstand 250°F
(121°C) without distoron. Use
only copper or CPVC pipe. Do not
use any other type of pipe, such as
PVC, iron, flexible plasc pipe, or
any type of hose.
• Terminate the discharge pipe a
maximum of six inches above a
floor drain or outside the building.
Do not drain the discharge pipe
into the drain pan; instead pipe it
separately to an adequate drain.
In cold climates, terminate the dis-
charge pipe inside the building to
an adequate drain. Outside drains
could freeze and obstruct the
drain line—protect the discharge
pipe from freezing.
• Do not place any valve or other
restricon between the tank and
T&P Relief Valve. Do not cap,
block, plug, or insert any valve
between the T&P Relief Valve and
the end of the discharge pipe. Do
not insert or install any reducer in
the discharge pipe.

20 • Residenal Standard Gas Water Heater Use and Care Guide
INSTALLATION
20 • Residenal Standard Gas Water Heater Use and Care Guide
INSTALLATION
Step 7:
Install Shutoffand Ther-
mostac Mixing Valves
1If one is not already installed,
install a manual shutoffvalve
in the cold water line that
supplies the water heater. Install the
shutoffvalve near the water heater so
that it is readily accessible. Only use a
full-flow ball or gate valve compable
with potable water.
2Install a Thermostac Mixing
Valve at each point-of-use
(for example, kitchen sink,
bathroom sink, bath, shower) per the
valve manufacturer’s instrucons.
Figure 27 - Install Thermostatic Mixing Valves at
each point where hot water will be used.
WARNING! Even if the water
heater’s thermostat is set to a
relavely low temperature, hot water
can scald. Install Thermostac Mixing
Valves at each point-of-use to reduce
the risk of scalding.
3For water heaters that are fed
by a solar water heang
system (or any other pre-
heang system), always install a
Thermostac Mixing Valve or other
temperature liming device in the
inlet water supply line to limit water
supply inlet temperature to 120°F.
Solar water heang systems can
supply water with temperatures
exceeding 180°F and may result in
water heater malfuncon.
WARNING! Hot water provided by
solar heang systems can cause
severe burns instantly, resulng in
severe injury or death.
Step 8:
Connect the Water
Supply
Note that all piping and components
connected to the water heater must
be suitable for use with potable water.
1Determine the type of water
pipes in your home. Most
homes use copper water
pipes, but some use CPVC or cross-
linked polyethylene (PEX). Use fings
appropriate for the type of pipe in
your home. Do not use iron or PVC
pipe.
IF YOU HAVE COPPER PIPES:
If your home has copper water pipes,
you can solder the water pipe connec-
ons or use compression fings which
don’t require soldering. Compression
fings are easier to install than solder-
ing pipe. Check with local plumbing
officials to determine what types of
pipe materials are suitable for your
locaon. Do not use lead-based solder.
NOTICE: Do not solder pipes while
they are aached to the water heater.
The water heater’s inlet and outlet
connecons contain non-metallic parts
which could be damaged. The proper
way to connect the water heater to
copper water pipes is as follows:
• Solder a short length of pipe (about
a foot or so) to a threaded adapter
using only 95/5 n-anmony or
equivalent solder. Aach the thread-
ed adapters to the water heater’s
connecons (using Teflon® tape or
pipe joint compound). Connect the
home’s water pipes by soldering,
keeping the connecons at the water
heater cool with wet rags.
Compression fings don’t require soldering.