UYAR VisionLine RWC User manual
Operating instructions
VisionLine RWC
VisionLine EAC
VisionLine EC
Operating instructions VisionLine
Inhaltsverzeichnis
Notes on symbols and markings �������������������������������������������������������������������� 3
Preface���������������������������������������������������������������������������������������������������������� 4
Illustration of the EC declaration of conformity VisionLine RWC ���������������������� 5
1 Introduction ���������������������������������������������������������������������������������������������� 7
1.1 Liability.................................................................................................... 7
1.2 Warranty ................................................................................................. 7
1.3 Return andhandling ................................................................................. 8
2 Description of the camera system �������������������������������������������������������������� 8
2.1 Intenden use............................................................................................ 8
2.2 Structure of the camera systems............................................................... 10
3 Installation ��������������������������������������������������������������������������������������������� 12
3.1 Before Installation .................................................................................. 12
3.2 Mechanical installation........................................................................... 13
3.3 Electrical installation............................................................................... 20
3.4 Pneumatic installation............................................................................. 23
4 Operation����������������������������������������������������������������������������������������������� 24
4.1 Commisioning ....................................................................................... 24
4.2 Control ................................................................................................. 25
4.3 Maintenance / Servicing ......................................................................... 26
4.4 Error diagnostics .................................................................................... 29
4.5 Decomissioning / Disposal...................................................................... 30
5 Appendix ������������������������������������������������������������������������������������������������ 30
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Notes on symbols and markings
This operating manual uses symbols and images to help you understand how to use the product safely
and to warn you of potential hazards due to incorrect connection, mounting, selection and operation. It
is important that you know the meaning of the notes to this manual exactly in order to use this camera
system correctly.
HAZARD
This hazard note indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
This hazard note indicates a potentially hazardous situation which, if not avoided, may
result in death or a serious injury.
CAUTION
This hazard note indicates a potentially hazardous situation which, if not observed, may
result in minor or moderate injuries.
NOTICE
This notice indicates possible damage to property or a process of special interest / import-
ance that may arise if the safety measures are not followed.
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Preface
NOTICE
Read these operating instructions carefully to gain a thorough understanding of the ca-
mera system and its operation and maintenance. Only use the device in accordance with
this manual to avoid personal injury or property damage. Do not operate the device on
the basis of assumptions. Have the operating instructions available at the site of operation
of the camera system and consult it if you doubt the execution of any procedure. The ma-
nufacturer assumes no liability for problems caused by non-observance of these operating
instructions.
Costumer service
A.U. Uyar Technology Center e.K.
Carl-Bosch-Straße 6
33790 Halle (Westf.)
Germany
Tel.: +49 (0) 5201 / 97 180 - 0
Fax: +49 (0) 5201 / 97 180 - 29
Homepage: www.uyar-kameratechnik.de
Operating instructions
©2018 by A.U. Uyar Technology Center e.K.
Copyright of the operating instructions
The copyright to this manual remains with the A.U. Uyar Technology Center e.K.. These operating
instructions are intended for the operating personnel. It contains rules and drawings of a technical
nature which are not allowed, neither as a whole nor in part, to be reproduced, distributed or
exploited for the purposes of competition without authorization or communicated to others.
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Illustration of the EC declaration of conformity VisionLine RWC
Werkzeugmaschinen Kamera Typ: RWC 88 HDMI
1174AUY17RA [RA nach LVD-RL]Stand: 13.10.2017 Seite 12 von 28
2.6.2 EU-Konformitätserklärung
Technology Center e.K.
Carl-Bosch-Straße 6
D-33790 Halle (Westfalen)
EU-Konformitätserklärung
im Sinne der
-EU-Richtlinie Elektrische Betriebsmittel 2014/35/EU (ab 20.04.2016)
-EU-Richtlinie EMV 2014/30/EU (ab 20.04.2016)
Bezeichnung: Werkzeugmaschinen Kamera
Typ: RWC 88 HDMI
Baujahr: 2017
Richtlinie / Norm Titel
DIN EN 61010-1 :2010 Sicherheitsbestimmungen für elektrische Mess-, Steuer-, Regel-und Laborgeräte
–Teil 1: Allgemeine Anforderungen
DIN EN 61000-6-2
Elektromagnetische Verträglichkeit (EMV) –Teil 6-2: Fachgrundnormen –
Störfestigkeit für Industriebereich
DIN EN 61000-6-3
Elektromagnetische Verträglichkeit (EMV) –Teil 6-3: Fachgrundnormen –Störaus-
sendung für Wohnbereich, Geschäfts-und Gewerbebereiche sowie Kleinbetriebe
DIN EN 61000-3-2
Elektromagnetische Verträglichkeit –Teil 3-2: Grenzwerte –Grenzwerte für Ober-
schwingungsströme (Geräte-Eingangsstrom <= 16 A je Leiter)
DIN EN 61000-3-3
Elektromagnetische Verträglichkeit –Teil 3-3: Grenzwerte –Begrenzung von
Spannungsänderungen, Spannungsschwankungen und Flicker in öffentlichen
Niederspannungs-Versorgungsnetzen für Geräte mit einem Bemessungsstrom
<= 16 A je Leiter, die keiner Sonderanschlussbedingung unterliegen
Der oben beschriebene Gegenstand der Erklärung erfüllt die einschlägigen Harmonisierungs-
rechtsvorschriften der Union.
Die oben aufgeführtenharmonisiertenNormen wurdenzugrunde gelegt.
Halle (Westfalen), den 13.10.2017 ……................................................................
Unterschrift Geschäftsverantwortlicher
(Herr Ufuk Uyar,Geschäftsführer)
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1 Introduction
The models of the VisionLine series are camera systems for visual process monitoring of wet and dry
areas. The camera used provides a high-resolution image that allows the user to monitor processes in
real time.
1�1 Liability
The removal of defects is only authorized by expert personnel of the manufacturer. The liability of the
manufacturer is limited to damage caused by normal use.
Violations
■against the safety instructions,
■against the notes of special hazards,
■against the prohibition of unauthorized modifications and changes and
■against the use of components and spare-parts that are not approved by the manufacturer
exclude the liability of the manufacturer for consequences. In these cases the liability is transferred to the
operator. A.U. UYAR Technology Center e.K. will charge the operator for any resulting repairs.
The manufacturer is not liable for any accidental loss resulting through thedue to use or non-use of this
product, such as loss of business incomesprofits.
1�2 Warranty
The operator of the camera system is not allowed to not make any changes or modifications without
our permission.
The used spare parts must be approved by us. This is guaranteed only with original spare parts from the
valid spare parts list.
Please contact us directly for possible warranty claims. The warranty for the camera system and acces-
sories is limited to a period of 12 months from the date of the delivery note. The warranty can only be
claimed in conjunction with the proof of purchase.
Defects covered by the warranty will be remedied within the scope of these warranty conditions. If the
warranty claim is valid, we will repair or replace it. The decision on where the service is provided or
made available is up to us. The above warranty is exclusive and supersedes all other written, oral or
indirect warranties. For the product, it represents the only claim of the buyer and the only liability on our
part. Through performed warranty repairs, the original warranty period of the device is not extended.
During a warranty repair, we do not provide a replacement device. The sender is liable for transport
damages and losses that occur during the return to us.
We reserve the right to make technical changes for the purpose of product improvements or the techni-
cal progress.
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1�3 Return andhandling
Any warranty claim must be asserted during the warranty period and received by us in a timely manner.
If a product needs to be sent in for repair and/or adjustment, our consent is required beforehand (Pho-
ne: +49 (0) 5201/97 180 - 0).
Any material sent in for inspection and/or warranty repair should be insured for the means of transport
specified by us.
If a warranty claim exists, please indicate the serial number of the camera system. The general
responsibility for determining the cause and nature of an error and the final decision on it, is in any
case, exclusively with us.
Serial number VisionLine RWC Serial number VisionLine EAC / EC
2 Description of the camera system
2�1 Intenden use
Camera system VisionLine RWC and VisionLine EAC
In machine tools, coolants are used to reduce heat during the production process. The coolant is
slung away by the rotation of the tool or the part and adheres to walls and windows of the machine
interior, whereby the view of the operator is affected.
The UYAR camera systems of the RWC and EAC series are mounted inside the working area of a
machine tool. The rotating special pane of glass in the VisionLine RWC throws both the impinging
coolant and the chips away to the outside and thus out of sight. With the VisionLine EAC, this function
is performed by an air curtain generated by compressed air in front of the pane. The view of the
production process is clear.
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VisionLine EC
Thanks to the well-sealed housing with IP67 standard, the VisionLine EC models can be used wherever
conventional cameras fail after a short time. The housing of the VisionLine EC is not only dust- and
waterproof: All seals are also resistant to oils and cooling lubricants.
NOTICE
The coolant jet must not be directed at the camera system. The device must not be ope-
rated completely or partially under water, coolant or other liquids.
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2�2 Structure of the camera systems
2�2�1 VisionLine RWC
2�2�2 VisionLine EAC
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2�2�3 VisionLine EC
2�2�4 Hinge options
Hinge option 1
with external ball joint
Hinge option 2
with integrated ball joint
and cable bushing
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3 Installation
The installation of our camera systems is generally uncomplicated, but must be done exactly according
to the installation instructions listed in the following chapters.
The installation of the camera and the electrical installation is only permitted by qualified personnel.
These installation instructions include the standard installation for industrial processing machines. Ho-
wever, depending on the type of construction or the type of system another mounting style can be more
appropriate. If you have any questions, please contact us directly:
A.U. Uyar Technology Center e.K.
Carl-Bosch-Straße 6
33790 Halle (Westf.)
Germany
Phone: +49 (0) 5201 - 97 180 - 0
3�1 Before Installation
WARNING
The system to be equipped must be switched off by qualified personnel and secured
against being switched on again. Infringement may result in injury.
CAUTION
When working in the workspace, there is a risk of injury from edges. Wear suitable pro-
tective equipment!
First determine a suitable position for the camera system taking into account the following points:
■The camera must be located outside possible collision areas,
■The process to be observed must be optimally visible,
■The coolant jet must not be directed at the camera system,
■On the outside of the machine (opposite side of the cable bushing)) there must be
enough space for mounting the control box (if necessary, transfer the dimensions to the
outer wall of the machine and check the position of the control box separately).
A suitable and user-friendly mounting position should also be found for the monitor.
For smaller screens up to 22“ screen diagonal, the mounting above the HMI panel of the machine tool
is recommended. Depending on the application a different position may be more appropriate.
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3�2 Mechanical installation
The following installation instructions are valid for the VisionLine RWC, EAC and EC models. A
differentiation is made in the mechanical installation between the various hinge and installation
options. Please refer to one of the following chapters for the respective installation instructions for your
camera:
■3.2.1 Mounting the camera with external ball joint
■3.2.2 Direct wall mounting with integrated ball joint without cable-hose-package
■3.2.3 Wall mounting with integrated ball joint and cable-hose-package
For installation instructions on how to use the optional wall bushing, please refer to the chapter
■3.2.4 Installation of an optional wall bushing „double socket“
3�2�1 Mounting the camera with external ball joint
1. camera
2. external ball joint
3. optional wall bushing „double socket“
4. control box
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Mounting the camera
1. counter-sunk screw
2. washer
3. machine wall
4. o-ring
5. external ball joint
If you have not purchased a magnetic holder for your camera system, a Ø8.2mm hole is required at the
position specified in Chapter 3.1. Here the camera is attached to the external ball joint (incl. O-ring)
with washer and countersunk screw (included in delivery) according to the above exploded view.
Depending on the length of your cable-hose- package and the position of the control box, there are
now two different steps:
1. The cable-hose- package is led through the machine wall and connected directly to the control
box.
2. The cable-hose- package is separated (section 3.2.5) and with the wall bushing „double
socket“ (section 3.2.4) led through the machine wall. With this variantion, the control box can be
freely positioned and fastened.
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Mounting of the control box via the cable-hose-package:
At the chosen position a Ø30mm hole is needed in the machine wall. This should preferably be done
with a step drill or a sheet metal punch.
Carry the wall mount (no. 1) with the attached flat seal (no. 4) from the interior of the machine
through the hole. On the outside of the machine, the control box (no. 7) must now be placed on the
wall mount (no. 1) and tightened with a washer (no. 5) and the nut (no. 2).
The control box must be aligned with the connections in such a way that the hose and cable are
optimally routed.
The hose connector (no. 6) can now be screwed into the thread of the wall mounting (no. 1) in the
machine interior.
1. wall mount
2. nut M30x1,5
3. machine wall
4. flat seal
5. washer
6. hose connector
7. control box
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3�2�2 Direct wall mounting with integrated ball joint without hose assembly
Preparations on the machine tool:
At the chosen position a Ø30mm hole is needed in the machine wall. This should preferably be done
with a step drill or a sheet metal punch.
Installation of the control box:
Carry the wall mount (no. 1) with the attached flat seal (no. 4) from the interior of the machine through
the hole. On the outside of the machine, the control box (no. 5) must now be placed on the wall mount
(no. 1) and tightened with a washer (no. 7) and the nut (no. 2).
The control box must be aligned with the connections in such a way that the hose and cable are opti-
mally routed.
Installation of the wall mount and the camera:
First guide the cables, which hang out of the connecting sleeve (no. 9) of the camera, through the wall
mount (no. 1) into the control box.
Then push the connecting sleeve (no. 9) with the O-ring (no. 8) into the wall mount (no. 1). In this step,
you can already roughly align the camera. The fine adjustment can be done later via the integrated ball
joint. Fix the camera by tightening the union nut (no.6).
1. wall mount
2. nut M30x1,5
3. machine wall
4. flat seal
5. control box
6. union nut
7. washer
8. o-ring
9. connection sleeve
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3�2�3 Wall mounting with integrated ball joint and cable-hose-package
Preparations on the machine tool:
At the chosen position a Ø30mm hole is needed in the machine wall. This should preferably be done
with a step drill or a sheet metal punch.
Installation of wall mount, wall connection and camera:
Guide the wall mount (no. 1) with the attached flat seal (no. 4) from the interior of the machine through
the hole. On the outside of the machine, the wall mount must now be tightened with a washer (no. 7)
and the nut (no. 2).
On the outside of the machine, a hose connector (Pos.5) is screwed into the wall mount.
First guide the cables, which hang out of the connecting sleeve (no. 9) of the camera, through the wall
mount (no. 1) into the control box. Then push the connecting sleeve (no. 9) with the O-ring (no. 8) into
the wall mount (no. 1). In this step, you can already roughly align the camera. The fine adjustment can
be done later via the integrated ball joint. Fix the camera by tightening the union nut (no.6).
1. wall mount
2. nut M30x1,5
3. machine wall
4. flat seal
5. hose connector
6. union nut
7. washer
8. o-ring
9. connection sleeve
If you additionally use an optional wall bushing „double socket“ for this installation variant, please
follow the instructions in chapter 3.2.4.
Ideally, you should use the cable duct at the side of the control box for this mounting variant.
You have two optionpossibilities to mountfix the control box:
1. You can use the optionally available magnetic feet for our control box.
2. You attach the control box to your machine with suitable screws.
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3�2�4 Installation of the optional wall bushing „double socket“
1. hose connector
2. double socket
3. machine wall
4.hose connector
Once the camera is positioned, a suitable position must be found for the wall bushing of the cab-
le-hose -package. Ideally, this should be freely accessible so that the coupling nut can then be tighte-
ned with a suitable tool. Furthermore, the position should be determined in such a way that sufficient
space remains outside the machine to position the control box.
At the chosen position a Ø30mm hole is needed in the machine wall (no. 3). This should preferably
be done with a step drill or a sheet metal punch.
Make sure that the contact surfaces on both sides are free of burrs and dirt so that the wall bushing
seals properly. The hose connectors have an integrated sealing lip and do not require any further
sealing elements.
Insert a hose connector (pos. 4) with the thread from the inside of the machine through the hole to
the outside and screw it tight with the double socket (pos. 2). The second hose connector (pos. 1) is
mounted on the other side of the double socket.
Ideally, you should use the side cable duct of the control box for this mounting variant.
You have two possibilities to fix the control box
1. You can use the optionally available magnetic feet for our control box.
2. You attach the control box to your machine with suitable screws.
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3�2�5 Hose mounting
If you are using an optional wall bushing „double socket“ ,you must cut the hose at the suitable positi-
on. For this purpose, temporarily lay the hose between the camera and the wall bushing and mark the
separation point. Now carefully cut around the hose with a sharp cutter knife. With the black corrugated
hose, it is important to cut as centrally as possible on the „mountain“ of the corrugated profile.
NOTICE
Do not use scissors for this, as the cable package is guided inside the hose. This must not
be cut under any circumstances.
seaparating line
Disconnect the remaining hose from the cable package and lead it through the wall bushing „double
socket“ and install the hose. This must either be snapped into the hose connector (black corrugated
hose) or fixed with a union nut (black/brown plastic hose).
On the outside of the machine, you must first lead the cable package through the remaining hose again
and into the control box. Then the hose can be mounted on the double socket and the control box as
described above.
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3�3 Electrical installation
HAZARD
The electrical installation is only permitted by a qualified electrician. Danger due to elec-
tric currents!
1. I/O - switch
2. Slot Power connection (AC)
3. Dummy slot
(control unit optional)
4. HDMI output
5. Fine-wire fuse (5x20 T 1.6A)
6. Compressed air inlet (PA6)
7. Cable duct
8. Cable duct (optional)
During the mechanical installation the cables of the camera were already inserted into the control
box. These must now be connected to the (control) electronics of the control box.
Please note the different power connection instructions for the models VisionLine RWC and VisionLine
EAC/EC!
This manual suits for next models
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