V2 Gold400A Series User manual

Gold400A / Gold600A
IL n. 269-1
EDIZ. 28/08/2009
V2 S.p.A.
Corso Principi di Piemonte, 65/67 - 120 5 RACCONIGI (CN) ITALY
tel. + 9 01 72 81 24 11 fax + 9 01 72 84 050
[email protected] www.v2home.com
ATTUATORE ELETTROMECCANICO 230V / 120V IRREVERSIBILE
A CREMAGLIERA PER CANCELLI SCORREVOLI FINO A 600 /400 G
230V / 120V ELECTRO-MECHANICAL IRREVERSIBLE RAC
ACTUATOR FOR SLIDING GATES UP TO 600 /400 G
OPERATEUR ELECTROMECANIQUE 230V / 120V IRREVERSIBLE A
CREMAILLERE POUR PORTAILS COULISSANTS JUSQU'A 600 /400 G
MOTORREDUCTOR ELECTROMECÁNICO 230V / 120V IRREVERSIBLE
A CREMALLERA PARA PUERTAS CORREDERAS HASTA 600 /400 G
ACTUADOR ELECTROMECÂNICO 230V / 120V IRREVERSÍVEL PARA
ACCIONAR PORTÕES DE CORRER ATÉ 600 /400 G DE PESO
ELE TROMECHANISCHER NICHT UM EHRBARER STELLANTRIEB
230V UND 120V FÜR SCHIEBETORE BIS ZU 600 /400 G
ELE TROMECHANISCHE, ONOM EERBARE SCHUIFHE MOTOR 230V
EN 120V VOOR AANDRIJVING SCHUIFHE EN TOT EEN GEWICHT
VAN 600 /400 G
I
GB
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NL

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INDEX
IMPORTANT REMARKS ............................................................11
CONFORMITY TO REGULATIONS..............................................11
TECHNICAL SPECIFICATIONS....................................................12
PARTS LIST ..............................................................................12
PREPARATORY STEPS................................................................1
INSTALLATION ..........................................................................1
MOUNTING THE RACK ............................................................1
INSTALLING THE LIMIT SWITCHES ............................................14
MOTOR OVERRIDING SYSTEM ................................................15
INSTALLATION LAYOUT ............................................................15
CONTROL UNIT ........................................................................16
IMPORTANT REMAR S
For any installation problems please contact
V2 S.p.A. TEL. (+ 9) 01 72 81 24 11
V2 S.p.A. has the right to modify the product without
previous notice; it also declines any responsibility to
damage or injury to people or things caused by improper
use or wrong installation.
Please read this instruction manual very carefully
before installing and programming your control unit.
• This instruction manual is only for qualified technicians, who
specialize in installations and automations.
• The contents of this instruction manual do not concern the
end user.
• Every programming and/or every maintenance service
should be done only by qualified technicians.
AUTOMATION MUST BE IMPLEMENTED IN COMPLIANCE
WITH THE EUROPEAN REGULATIONS IN FORCE:
EN 60204-1 (Machinery safety. electrical equipment of
machines, part 1: general rules)
EN 12445 (Safe use of automated locking devices, test
methods)
EN 12453 (Safe use of automated locking devices,
requirements)
• The installer must provide for a device (es. magnetotermical
switch) ensuring the omnipolar sectioning of the equipment
from the power supply.
The standards require a separation of the contacts of at
least mm in each pole (EN 60 5-1).
• The plastic case has an IP55 insulation; to connect flexible
or rigid pipes, use pipefittings having the same insulation
level.
• Installation requires mechanical and electrical skills,
therefore it shall be carried out by qualified personnel only,
who can issue the Compliance Certificate concerning the
whole installation (Machine Directive 98/ 7/EEC, Annex IIA).
• The automated vehicular gates shall comply with the
following rules: EN 1245 , EN 12445, EN 12978 as well as
any local rule in force.
• Also the automation upstream electric system shall comply
with the laws and rules in force and be carried out
workmanlike.
• The door thrust force adjustment shall be measured by
means of a proper tool and adjusted according to the max.
limits, which EN 1245 allows.
• We recommend to make use of an emergency button, to be
installed by the automation (connected to the control unit
STOP input) so that the gate may be immediately stopped
in case of danger.
• The appliance is not to be used by children or persons with
reduced physical, sensory or mental capabilities, or lack of
experience and knowledge, unless they have been given
supervision or instruction.
• Children being supervised do not play with the appliance.
• For correct installation of the system, we recommend
following the instructions issued by UNAC very carefully,
which can be consulted at the following web site:
www.v2home.com
CONFORMITY TO REGULATIONS
V2 S.p.A. declares that the series of GOLD actuators are in
conformity with the provisions of the following EC directives:
2006/95/CEE low voltage
89/336/CEE electromagnetic compatibility
99/05/CEE radio directive
98/37/CEE machine directive
and with the standards referenced here below:
•EN 60335 - 1, EN 60335 - 2 - 103,
•EN 61000 - 2 - 3, EN 61000 - 3 - 3, EN 50336
•EN 55014 - 1, EN 55014 - 2
•EN 301 489 - 3
•EN 300 220 - 3
Note: Declares that the above mentioned devices may not be
operated until the machine (automated gate) is identified, CE-
labeled, and declared to be compliant to the specifications of
Directive 89/ 92/EEC and following modifications.
The person in charge for the machine start-up must provide the
following records:
• Technical specification paper
• Declaration of conformity
• CE-labeling
• Testing record
• Maintenance record
• Operation manual and directions
Racconigi 20/10/2008
V2 S.p.A. legal representative
Antonio Cristina

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12
Ref Description Q.ty
1
• Electro-mechanical actuator 1
• Capacitor 1
• Control unit 1
2 Metal fastening plate 1
Cage nuts + Bolts M8 X 0 + Washers 2
4 Motor overriding key 2
5 Wire lead gasket 2
6Magnetic limit switch
(only for the model with magnetic limit switch) 2
7Magnet holder
(only for the model with magnetic limit switch) 1
8Mechanical limit switch
(only for the model with mechanical limit switch) 2
TECHNICAL
SPECIFICATIONS
GOLD600A-230V
GOLD600AM-230V
GOLD600A-120V
GOLD600AM-120V
GOLD400A-230V
GOLD400AM-230V
GOLD400A-120V
GOLD400AM-120V
Gate maximum weight 600 Kg 600 Kg 400 Kg 400 Kg
Power supply 2 0V / 50Hz 120V / 60Hz 2 0V / 50Hz 120V / 60Hz
Maximum power 500 W 500 W 50 W 50 W
Idling current 1.6 A .2 A 1.1 A 2.2 A
Full load current 2 A 4 A 1.4 A 2.8 A
Capacitor 16 µF 40 µF 10 µF 25 µF
Gate maximum speed 0.16 mt/sec 0.16 mt/sec 0.16 m/s 0.16 m/s
Maximum thrust 480 N 480 N 80 N 80 N
Duty cicle 0% 0% 0% 0%
Pinion M4 - Z18 M4 - Z18 M4 - Z18 M4 - Z18
Operation temperature -20°C ÷ +60°C -20°C ÷ +60°C -20°C ÷ +60°C -20°C ÷ +60°C
Weight 10 Kg 10 Kg 10 Kg 10 Kg
Protection IP44 IP44 IP44 IP44
Maximum load on 24 VACattachments W W W W
Protection fuses F1 = 5A F1 = 8A F1 = 5 A F1 = 8 A
Accessory code MSM002

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PREPARATORY STEPS
CAREFULLY OBSERVE EUROPEAN REGULATIONS EN12445 AND
EN1245 (WHICH REPLACE UNI 8612).
Always check the following:
• Your gate should have a strong and suitable build; no
wickets should be present on the sliding gate.
• The sliding gate should not tilt excessively during its entire
run.
• The gate should be able to slide freely on its guiding
surface without an excessive friction.
• Install both closing and opening limit switches, in order to
prevent the gate going off the guiding surface.
• Remove any manual locks.
• Bring power cable ducts near the bottom of the gate
(diameter 20 / 0 mm) and of the external devices
(photocells, flasher, key selector).
INSTALLATION
• Prepare a cement base raised 40 - 50 mm from the ground
on which the metal plate will be fixed.
• Provide a channel for two hoses that will house the cables
in the main hole (D) on the counter-plate. Such counter-plate
shall be fixed to the ground by means of two anchors next
to the already-made holes (A), or sinking the special fins in
the cement (B).
• Fix the motor on the counter-plate by means of the cage
nuts fitted in the holes (C).
WARNING: insert the gasket in the hole through which the
cables pass, as shown in the picture. Pierce the gasket in order to
let pass the cables to be connected to the central unit, being
careful of narrowing them in order to avoid the entrance of bugs
and small animals.
MOUNTING THE RAC
Release the motor and turn the gate completely open.
Fix all the rack elements to the gate, making sure that they stand
at the same height than the motor pinion.
It is important that the rack be positioned 1 or 2 mm above the
motor pinion, in order to prevent that the motor be damaged
under the weight of the gate.

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INSTALLING THE MAGNETIC LIMIT SWITCHES
Install the supplied magnet holder on the rack in a way that, in the opening and closing limit positions, the magnet be
positioned next to the magnetic sensor behind the hood (as near as possible to the hood).
The supplied magnets have been colored differently in order to be distinguished from each other:
RED MAGNET = CLOSING LIMIT SWITCH
BLUE MAGNET = OPENING LIMIT SWITCH
The limit switches are wired for installation with the motor on
the right of the gate opening.
If the motor is installed on the left of the gate opening, it will be
necessary to invert the blue and brown cables on the limit switch
and also the motor connector (C1-C2-C ) on the control unit.
INSTALLING THE MECHANICAL
LIMIT SWITCHES
Install limit switches on the rack and fix them using the screws
provided in the tool kit.
ATTENTION: check that the limit switch bracket will
work effectively on the limit switch spring of the motor.
If necessary add thickness between the lower part of the
rack and the limit switch bracket in order to keep to the
measurement as stated in the figure.

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MOTOR OVERRIDING SYSTEM
In case of a blackout, the gate can be operated directly from the
motor. Insert the key supplied in the lock 1 on the front side of
the motor, perform 1/4 of a turn and open the plastic door
completely.
To restore the automation, simply close the door, rotate the key
in closed position and slide the specially provided plastic cover
onto the lock.
WARNING: In case the leaf overruns its final position and
impacts against the safety stroke end (i.e. wrong regulation of
the limit switches),and a manual unclamp would be necessary,
before using the above procedure, you have to replace the leaf
setting away from the safety stroke end using the flat screw on
the main motor shaft 2 with a screwdriver.
 WARNING: ALL THE CABLES USED FOR THE INSTALLATION MUST BE MAR ED WITH T100°C.
INSTALLATION LAYOUT
Power supply cable x 1,5 mm2
Blinker cable 2 x 1,5 mm2
External Aerial cable RG-58
Digital or key selector cable 2 x 1 mm2
Internal Photocellules cable 4 x 1 mm2(RX)
cable 2 x 1 mm2(TX)
External Photocellules
Safety edge (EN 12978) -

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DESCRIPTION OF THE CONTROL
UNIT
The PRGS2 control unit is an innovative V2 product guaranteeing
safety and reliability for sliding gate automation.
• 2 0V - 50Hz or 120V - 60Hz power supplies, depending on
the model, for 1 x 700 W max. single phase motor.
• Input for keyswitch or push-button.
• Input for safety photocell.
• Input for safety edge, capable of handling standard edges
with switch normally closed and conductive rubber edges with
nominal resistance of 8.2 kOhms.
• Inputs for open and close limit switches.
• Pre-opening safety device testing.
• Dip-switch programmable operational logic.
• Adjustment of motor power and operation time by means of
a trimmer.
• Quick plug-in connector for inserting a Mr1 series receiver.
• LED monitoring of inputs.
• Courtesy light output.
INSTALLATION
Installation of the control unit, the safety devices and accessories
must be performed with the power supply disconnected.
POWER SUPPLY
The control unit must be powered by means of a 2 0 V - 50 Hz
or 120 V - 60 Hz power line, depending on the model, protected
by a differential magnetothermal switch in compliance with legal
regulations.
Connect the power cables to the control unit Land Nterminals.
BLIN ER
The control unit provides for the use of a 2 0 V - 40 W or 120 V
- 40 W blinker with built-in intermittence.
Connect the cables to terminals D3 and D4.
COURTESY LIGHT
This output has a normally-open clean contact relay which closes
for approx. 1 second at the start of an opening phase. This
switch may be used to activate a courtesy light timer (max. load:
2 0V - 4A).
PLEASE NOTE: If there is no timer, the courtesy light can be
controlled using channel 4 of receiver MR1: bistable or timer
programmable channel (read the instructions for the receiver MR1
thoroughly).
The switch is on terminals D1 and D2.
PHOTOCELLS
The control unit has a 24VAC power supply for photocells with
switch normally closed, and can perform an operational test
before starting the gate opening procedure.
The photocell can be used with two settings:
1. Photocell always active:
Intervention of the photocell during opening or closing
causes the gate to stop.
When the photocell restores, the gate re-opens completely.
2. Photocell NOT active during opening:
Intervention of the photocell during opening is ignored.
Intervention of the photocell during closing causes the gate
to re-open completely.
Independently of the setting selected, when the gate is paused
while opening, the time count for any automatic re-closure will
only start after the photocell restores.
• Connect the photocell transmitter power cables between
terminals L10 (GND) and L11 (+) on the control unit.
• Connect the photocell receiver power cables between
terminals L10 (GND) and L9 (+) on the control unit.
• Connect the photocell receiver output between terminals L6
and L8 on the control unit.
SAFETY EDGES
The control unit has an input for controlling safety edges; this
input is capable of controlling standard edges with switch
normally closed, optical edges and conductive rubber edges with
nominal resistance of 8.2 kOhms.
Edges can be used with two settings:
1. Edge always active:
Intervention of the edge during opening or closing causes
inversion of the direction of movement in order to free the
body that caused the edge to intervene.
The gate stops after approx. seconds.
2. Edge NOT active during opening:
Intervention of the edge during opening is ignored.
Intervention of the edge during closing causes the gate
re-open completely.
Independently of the settings selected, any subsequent automatic
re-closure will be cancelled.
Standard edge with switch normally closed: connect the
edge cables between terminals L7 and L8 on the control unit.
In order to satisfy the requirements of standard EN12978, it is
necessary to install safety edges with a control unit which
constantly monitors correct operation. If control units are used
with the option of running tests by means of interrupting the
power supply, connect the control unit power supply cables
between terminals L10 (GND) and L11 (+).

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17
Conductive rubber edge: connect the edge cables between
terminals L7 and L8 on the control unit.
PLEASE NOTE: operational testing on edges is reserved for
optical edges and standard edges (only if equipped with suitable
control units).
DO NOT enable testing if conductive rubber edges are used
or standard edges used without a suitable control unit for
controlling function.
NOTE: use the special interface (code 5A024) for
connection of the optical bars, de-activating the operational test
on the bars.
START INPUT
The START input is preset for connecting devices with the switch
normally open. Function depends on the mode of operation set
by means of dip-switch 4.
Step mode
Subsequent start commands cause, in order:
쩚쩛 opening 쩚쩛 stop 쩚쩛 closure 쩚쩛 stop 쩚
“Inversion” mode
Start during opening causes closure.
Start during closure causes opening.
Start with the gate open always results in closure;
The only case where this does not occur immediately is when
automatic closure is enabled and start while opening is not
accepted: in this specific case, start makes the pause time count
start from zero, after which the gate will be re-closed.
In both modes it is possible to disable the Start command during
gate opening by means of dip-switch .
Connect the start input control device cables between terminals
L3 and L8 on the control unit.
PEDESTRIAN START
With the gate closed, the pedestrian start causes partial opening
(approx. half way) of the gate. Subsequent pedestrian start
commands will function according to step logic.
During a pedestrian cycle, the start command causes the
complete opening of the gate.
Connect the start input control device cables between terminals
L4 and L8 on the control unit.
STOP
The STOP input is intended for devices with the switch normally
closed.
The STOP command causes the immediate stop of the gate.
A subsequent START command activates the gate in the opposite
direction of movement.
If the STOP command is given during opening or pause, then
there will be no subsequent automatic re-closure.
Connect the stop input control device cables between terminals
L5 and L8 on the control unit.
PLUG-IN RECEIVER
The control unit is suitable for plugging-in an MR1 series receiver
with high sensitivity super-heterodyne architecture.
PLEASE NOTE: Disconnect the power to the control unit
before performing the following operations. Pay the utmost
attention to the direction of insertion of plug-in modules.
The MR1 receiver module has 4 channels, each with an
associated command on the PRGS2 control unit:
• CHANNEL 1 쩚쩛START
• CHANNEL 2 쩚쩛PEDESTRIAN START
• CHANNEL 쩚쩛STOP
• CHANNEL 4 쩚쩛COURTESY LIGHTS
PLEASE NOTE:
Read the instructions supplied with the MR1 receiver thoroughly
for details on programming the 4 channels and the operational
logic.
EXTERNAL ANTENNA
It is recommended the external antenna be used in order to
guarantee maximum radio capacity.
Connect the antenna hot pole to terminal L1 of the control unit
and the braiding to terminal L2.

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ELECTRICAL CONNECTION TABLE
CAUTION:
If not used, the normally closed inputs (STOP, PHOTO,
EDGE) must be jumpered with the commands common line
COM (-)
CAUTION:
The connection between the control unit and the motor
must be made according to the motor position in respect to
the gate. The control unit associates an opening to the first
START command; therefore, the connector must be
positioned in a way (even rotating it by 180° if needed)
that the first START command will cause the opening of the
gate.
J1

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LED ON OFF
START START input closed START input open
IN2 START P. input closed START P. input open
STOP STOP input closed STOP input open
PHOTO PHOTO input closed PHOTO input open
EDGE
Standard or optical edge
EDGE input closed (edge
not pressed)
EDGE input open (edge
pressed)
Resistive rubber edge
EDGE input closed
(edge pressed)
EDGE input open
(fault)
Edge NO pressed: 8K2
between EDGE input and
common (-)
FCA Opening limit switch
closed Opening limit switch open
FCC Closing limit switch closed Closing limit switch open
mains Control unit powered-up Control unit NOT
powered-up
overload Accessory power supply
overload
Accessory power supply
within normal operational
limits
L1 Antenna
L2 Antenna shield
L3 Opening command for a standard connection
device with switch normally open.
L4 Pedestrian opening command for a standard
connection device with switch normally open.
L5 STOP command. N.C. switch
L6 Photocell. N.C. switch
L7 Edge. Switch N.C. or resistive rubber edge
L8 Commands common (-) line
L9 - L10 24 VAC power output for photocells and other
accessories
L10 - L11 Power supply for functional test TX photocell
C1 Motor open
C2 Motor common
C3 Motor close
D1 - D2 Courtesy light timer activation switch
D3 - D4 2 0V - 40W / 120V - 40W blinker
N2 0V / 120V power supply - neutral
L2 0V / 120V power supply - phase
J1 NOT USED
ADJUSTMENT OF THE POWER
AND OPERATIONAL TIMES
The power and operating times may be adjusted by means of
trimmers located on the control unit:
POWER: motor power.
WOR : motor operating time (2 - 120 seconds).
 PLEASE NOTE: it is recommended that operating times be
set with the slow down function disabled (DIP 5 OFF).
 WARNING: the adjustment of times has to be made
when the gate is still
PAUSE: pause time before automatic re-closure
(2 - 150 seconds).
CONTROL UNIT INDICATORS
(LEDS)
The highlighted boxes indicate the state of the LEDs when the
gate is resting.

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PROGRAMMING THE OPERATIONAL LOGIC
It is possible for the control unit to use several different operational logic states, by simply moving the dip-switches located on the card.
The functions associated with each individual dip-switch are listed below.
DIP FUNCTION SETTING DESCRIPTION
1 Pre-flashing
ON Disabled The blinker is switched on when the motor is started
OFF Enabled The blinker is switched on 2 seconds before the motor is started
2Automatic
closure
ON Enabled The gate is closed automatically after the period of time set by the PAUSE
trimmer
OFF Disabled On completion of the opening step, the gate remains open. It is necessary to
instruct closure with another START command
Start opening
ON Not accepted Any START command issued during opening is not heard
OFF Accepted Any START command issued during opening is accepted
4 Operational logic
ON Inversion Start during opening causes closure.
Start during closure causes opening.
OFF Step Commands subsequent to starting cause, in order:
open 쩚쩛 stop 쩚쩛 close 쩚쩛 stop...
5 Slow down
ON Enabled At the end of each opening and closing step, the motor slows down in order to
avoid noisy closure and bouncing.
WARNING: With gates that are particularly heavy, or with high friction,
breaking is not recommended, as it may lead to undesired stopping
OFF Disabled
6 Start off
ON Disabled At the start of each opening and closing step, the motor is started at maximum
power
OFF Enabled
7 Anti-slip
ON Disabled
The time used for opening or closure will always be the value set by the WORK
trimmer, even if the previous operation has been interrupted before the expiry
of such time.
OFF Enabled
When an opening (or closing) operation is interrupted before expiry of the set
time (for example due to the intervention of one of the safety devices or due to
a start command), the duration of the subsequent closing (or opening)
operation will not be that set by the WORK trimmer, but will be equal to the
time effectively elapsed, plus a short supplemental time in order to compensate
for the inertia of the gate.
8 Photocell
ON Always active Intervention of the photocell during opening or closing causes the gate to stop.
When the photocell restores, the gate re-opens completely.
OFF NOT active during
opening:
Intervention of the photocell during opening is ignored. Intervention of the
photocell during closing causes the gate to be re-opened completely.
9 Photocell test
ON Enabled The control unit performs a photocell operational test before starting each
opening or closing operation. If the photocells are not operating correctly, the
gate does not begin to move and the light flashes for approx. 8 seconds.
PLEASE NOTE: connect the photocell TX correctly
OFF Disabled
10 Safety edge
type
ON Conductive rubber
edge
Select this option if using conductive rubber edges with nominal resistance of
8K2.
OFF Standard or optical
edge
Select this option if using standard edges with switch normally closed or optical
edges.
11 Safety edge
ON Always active
Intervention of the edge during opening or closing causes inversion of the
direction of movement in order to free the body that caused the edge to
intervene. The gate will be stopped after approx. seconds.
OFF NOT active during
opening:
Intervention of the edge during opening is ignored. Intervention of the edge
during closing causes the gate to re-open completely.
12 Safety edge test
ON Enabled The control unit performs an operational test on the edges before starting each
opening or closing operation. If the edges are not operating correctly, the gate
does not begin to move and the light flashes for approx. 8 seconds.
DO NOT enable testing if conductive rubber edges are used or standard
edges are used without a suitable control unit for controlling function.
OFF Disabled