Valor EXTREME DUTY TPMS User manual

Generic TPMS Installation Guide For Extreme Duty Vehicles
 Pleasendthefollowingcomponentsinyourkit.Ifanyitemsaremissing,pleasecontactValorInc.at1-800-568-9188.
1xAntenna5M
(OTR,White)
110302040448
D3
1xAntenna8M
(OTR,White)
110302040449
D4
1xAntennaExt
Cable3M(OTR,White)
110302040451
E2
1xAntennaExt
Cable1M(OTR,White)
110302040450
E1
1xSplitterBox
110302040349
F
1xPlasticTie
110302040289
G
1xDLHarnessw/
Powercord
110302040395
C
2xAntenna3M
(OTR,White)
110302040447
D2
2xAntenna1M
(OTR,White)
110302040482
D1A
1x2”RoundDisplay
5.5KPA
110302040399
1xBuzzer95db
110302040390
H
1-800-568-9188
4320 Harvester Rd., Floor 2
Burlington, ON, L7L 5S4, Canada
1 x Transceiver
110302040385
B
EXTREME DUTY TPMS - System Installation

2
SYSTEM INSTALLATION GUIDE – EXTREME DUTY
There Are 6 Installation Steps For This Product:
1. PRELIMINARY LOCATION INSPECTION
Prior to installing the system, please conrm the following
requirements:
1. The 2-inch Round Display (A) should be installed into the dash or
in a location that has a clear line-of-site for the operator. To install
the Display directly into the dash first inspect the area behind the
dash location where the display is to be mounted. Ensure that there
is at least 3.5 inches of clearance available and that there are no
obstructions (including wiring) present.
2. Next, select an installation location for the Transceiver (B). Ensure
that the length of the supplied Wire Harness (C) will reach the
previously identified location for the Display (A). Please note that
the Transceiver should not be mounted behind metal in order to
ensure that it can be programmed later. The Transceiver can be
mounted either behind or under the dash depending on available
space and materials.
3. Locate an appropriate 12-volt or 24-volt power source. Ensure that
the Wire Harness (C) will reach the select power source.
2. ROUND (GAUGE) DISPLAY INSTALLATION
4. To install the 2-inch Round Display (A) into the dash, cut a 21/8 inch
hole into the dash panel (some disassembly of the dash maybe
required). Use caution when performing this and be sure to avoid
any wiring. An optional mounting bracket may be required if the
Display is to be installed in a location other than into the dash.
5. Mount the Display (A) into the cut hole and secure.
6. Connect the square 6-pin Deutsch Connector from the Wire
Harness (C) to the Display (A). Ensure that the factory-installed
J1939 Terminal is connected to the 2-pin Deutsch Connector which
is attached to the back of the square 6-pin Connector.
7. If you will be using the optional Audible Buzzer (H) component, plug
it into the secondary lead that originates from the 6-pin Deutsch
Connector. Coil the lead around the Wire Harness (C) and secure
the connected Buzzer to the Wire Harness itself or to a securely-
mounted part of the dash assembly using smaller cable ties (not
supplied). If you will not be utilizing the optional Audible Buzzer, be
sure to coil the lead around the Wire Harness and secure using
cable ties.
3. TRANSCEIVER INSTALLATION
8. Mount and firmly secure the Transceiver (B) in the location selected
previously.
9. Connect the Male 6-pin Molex connector on the Wire Harness
(C) (labelled “Valor WRN-DL”) to the matching Female Molex
Connector on the Transceiver (B). A DB9 Serial Port Connector
is attached to the opposite end of this lead - be sure to leave
this Connector exposed as it will be used to plug into the Valor
SmarTool for data downloading purposes.
4. POWER CONNECTION
10. Unplug the Power Section on the Wire Harness (C) - labeled
“Valor WRN-DL-Power”.
11. Route and connect the Power Harness to the previously identified
vehicle power source,ensuring that the appropriate wire connectors
to the power source:
‣Connect the RED Power Wires to Ignition Power on (Power
On Key On)
‣Connect the BLACK Power Wires to Ground
‣Confirm power by testing with a test probe at the Male Molex
Connector on the Power Cable. Be sure to test with the key
in the “ON” position. If power is confirmed, replug the Power
section of the harness back into the main harness were it
was plugged into previously.
5. ANTENNA CONNECTION
12. Select the Antenna length (D 1-4) from the Kit that best suit
your installation.
13. Identify Antenna locations by selecting areas that are well
protected from damage but that are not completely blocked-off by
metal as this can affect the Antennas’ reception. An Antenna can
be mounted on each side of the vehicle, or one in front and one at
the back of the vehicle. Test Antenna reception before securing the
antennas at the desired locations.
14. Locate an opening in the vehicle’s cab through which you can
route the Antenna Cable.
15. The HD Splitter Box (F) can be mounted either inside the vehicle’s
cab or outside as it is weatherproof. If the HD Splitter Box is
mounted externally, connect the Antenna Extension Cable
(E 1-2) and the two previously installed Antenna leads to the HD
Splitter Box (F). Route the open end of the extension cable back
into the cab and connect to the Transceiver (B). If the HD Splitter
Box is mounted inside the cab, route the two Antenna leads into
the cab and connect these to the HD Splitter Box. Route the
Extension Cable (E1) back to the Transceiver (B).
6. FINALIZING INSTALLATION
16. Program the Sensors as per instructions in Wireless Sensor
Programming Guide, and test the system.
17. Secure all wires and antenna leads using the provided Nylon
Cable Ties (G)
18. Reassemble all vehicle parts that you had disassembled for the
installation.