Vari VARIMATIC 300 User manual

FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THE MACHINE
MODEL: VARIMATIC 300
SERIAL NUMBER:
Both model number and serial number may be found on the main label.
You should record both of them in a safe place for future use.
Save This Manual for Future Reference
WOOD PROCESSOR
Instructions for use (Original instructions for use) 2019

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TABLE OF CONTENTS
INTRODUCTION ........................................................................................................ 2
RECYCLING AND DISPOSAL ................................................................................... 3
SYMBOLS .................................................................................................................. 3
SAFETY...................................................................................................................... 5
SPECIFICATIONS...................................................................................................... 8
APPLICATION CONDITIONS .................................................................................... 8
ELECTRICAL REQUIREMENTS................................................................................ 9
CONTENTS SUPPLIED ........................................................................................... 10
ASSEMBLY .............................................................................................................. 10
DELIVERING WOOD PROCESSOR TO WORK SITE ............................................ 14
OPERATION ............................................................................................................ 14
FREE A JAMMED LOG............................................................................................ 19
REPLACING OIL ...................................................................................................... 19
MAINTENANCE ....................................................................................................... 20
STORAGE................................................................................................................ 22
TROUBLESHOOTING ............................................................................................. 22
WIRING DIAGRAM .................................................................................................. 23
PLUMBING DIAGRAM ............................................................................................. 24
PART LIST ............................................................................................................... 25
DISPOSAL OF PACKAGING AND MACHINE AFTER THE END OF SERVICE LIFE
................................................................................................................................. 33
INSTRUCTIONS FOR ORDERING SPARE PARTS................................................ 34
ADDRESS OF THE MANUFACTURER ................................................................... 34
ADDRESS OF THE IMPORTER AND DISTRIBUTOR ............................................ 34
EC DECLARATION OF CONFORMITY ................................................................... 35
Edition 2019. The manufacturer reserves the right to introduce technical modifications and
innovations, which do not affect the function and safety of the machine. These modifications may not
necessarily be specified in this user manual. Printing errors reserved.
INTRODUCTION
Your new wood processor will more than satisfy your expectations. It has been
manufactured under stringent quality standards to meet superior performance
criteria. You will find your new unit easy and safe to operate, and with proper care, it
will give you many years of dependable service.
The wood processor is designed to cut and split large volumes of wood efficiently
and safely. It consists of a log cutter and a log splitter. The log is cut to length, and a
hydraulic ram pushes the cut portion against a cross wedge, which splits the log in 4
sticks.
Carefully read through this entire operator’s manual before using your
new wood processor. Take special care to heed the cautions and
warnings.

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RECYCLING AND DISPOSAL
This marking indicates that this product should not be disposed with
other household wastes. To prevent possible harm to the
environment or human health from uncontrolled waste disposal,
recycle it responsibly to promote the sustainable reuse of material
resources. To return your used device, please use the return and
collection systems or check with your local authority or local stores
for advice of environmental safe recycling.
SYMBOLS
The rating plate on your machine may show symbols. These represent important
information about the product or instructions on its use.
Read these instructions in full before using the machine.
Wear eye protection.
Wear hearing protection.
Wear dustproof mask.
Wear safety footwear.
Wear safety gloves.
Keep your work space tidy!
Untidiness may result in accidents.
Do not remove or tamper with any protection or safety devices.

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Don not smoke or have open flames.
Dispose of the used oil in an environment-friendly way.
Do not use in the rain.
Do not remove jammed logs with your hands.
Always pay full attention to the movement of the log pusher.
Keep hands out of the way of all moving parts.
Do not attempt to load or unload logs until the log saw has
stopped
Caution! Thrown objects.
Before starting any repairs, maintenance or cleaning, always
disconnect the power.

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Keep bystanders away from the working area.
SAFETY
SAFETY WARNINGS & INSTRUCTIONS
•
UNDERSTAND YOUR WOOD PROCESSOR
Read and understand the owner’s manual and labels affixed to the wood processor.
Learn its application and limitations as well as the specific potential hazards peculiar
to it. Be thoroughly familiar with the controls and their proper operation.
•
DRUGS, ALCOHOL AND MEDICATION
Do not operate the wood processor while under the influence of drugs, alcohol or
any medication that could affect your ability to use it properly.
•
AVOID DANGEROUS CONDITIONS
Always operate your wood processor on dry, solid, level ground. Never operate your
wood processor on slippery, wet, muddy or icy surfaces. The location you choose
should be free from any tall grass, brush or other interferences. There should be
plenty of room for handling, and help the operator stay alert. Keep your work area
clean and well lighted. Cluttered areas invite injuries. To avoid tripping, do not leave
tools, logs or other components lying around the work area. Do not use the wood
processor in wet or damp areas or expose it to rain. Do not use it in areas where
fumes from paint, solvents or flammable liquids pose a potential hazard.
•
INSPECT YOUR WOOD PROCESSOR
Check your wood processor before turning it on. Keep guards in place and in
working order. Form a habit of checking to see that keys and adjusting wrenches are
removed from tool area before turning it on. Replace damaged, missing or failed
parts before using it. Make sure all nuts, bolts, screws, hydraulic fittings, hose
clamps, etc. are securely tightened. Always check the oil level in the hydraulic oil
tank. Never operate your wood processor when it is in need of repair or is in poor
mechanical condition. Before starting work, test the stopping devices to keep them in
safe working condition.
•
DRESS PROPERLY
Do not wear loose clothing, gloves, neckties or jewellery (rings, wrist watches). They
can be caught in moving parts. Protective, electrically non-conductive gloves, non-
skid footwear, hearing protection and dustproof mask are recommended when
working. Wear protective hair covering to contain long hair, preventing it from get
caught in machinery.

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•
PROTECT YOUR EYES AND FACE
Any wood processor may throw foreign objects into the eyes. This can cause
permanent eye damage. Always wear safety goggles. Everyday eyeglasses have
only impact resistant lenses. They are not safety glasses.
•
EXTENSION CORDS
Improper use of extension cords may cause inefficient operation of the wood
processor, which can result in overheating. Be sure the extension cord is not longer
than 10 m and its section is not less than 2,5 mm
2
to allow sufficient current flow to
the motor. Avoid use of free and inadequately insulated connections. Connections
must be made with protected material suitable for outdoor use.
•
AVOID ELECTRICAL SHOCK
Check that the electric circuit is adequately protected and that it corresponds with
the power, voltage and frequency of the motor. Check that there is a ground
connection. Ground the wood processor. Prevent body contact with grounded
surfaces. Never open the electric box. Should this be necessary, contact a qualified
electrician. Make sure your fingers do not touch the plug’s metal prongs when
plugging or unplugging the wood processor.
•
PREVENT FIRES
Do not smoke or have open flames when operating or refilling the wood processor.
Never operate the wood processor near a flame or candle. Oil is flammable and can
explode.
•
KEEP BYSTANDERS AWAY
Allow only one person to load and operate the wood processor. Always keep
bystanders, including visitors, children and pets away from the work area, especially
when the wood processor is under operation. Only the operator should stand near
the machine and only within the safe operating area prescribed in this manual.
Never use another people to help you with freeing jammed log. No one under the
age of 18 should be allowed to operate the wood processor. Any individual to
operate the wood processor should have the necessary training, skills to perform the
functions properly and safely.
•
INSPECT YOUR LOG
Never attempt to cut or split logs containing nails, wire or debris. Always make sure
that both ends of the log you are splitting are cut as square as possible. Branches
must be cut off the trunk.
•
DON’T OVERREACH
Keep proper footing and balance at all times. Never stand on wood processor.
Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally
contacted. Do not store anything above or near the wood processor where anyone
might stand on the tool to reach it.

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•
AVOID INJURY FROM UNEXPECTED ACCIDENT
Do not attempt to load or unload logs until the log saw has stopped. Keep hands out
of the way of all moving parts. Never use a damaged saw blade or chain. Do not
reach around the saw blade with either hand while the cutter is running. Do not
stand or have any part of your body in line with the path of the saw blade. Avoid
awkward cutting operations and hand positions where a sudden slip could cause
your hand to move into the saw blade. Never pile logs to be split in a manner that
will cause you to reach across the log saw. Only use your hands to operate the
control handle. Never use your foot, knee or any other extension device. Never
attempt to free a stalled saw chain without first turning the log saw off.
•
PROTECT YOUR HANDS
Keep your hands away from splits and cracks which open in the log. They may close
suddenly and crush or amputate your hands. Do not remove jammed logs with your
hands.
•
DON’T FORCE TOOL
It will do a better and safer job at its design rate. Don’t use wood processor for a
purpose for which it was not intended. Do not alter the equipment, or use the
equipment in such a way as to circumvent its design capabilities and capacities.
Never try to split logs larger than those indicated in the specifications table.
•
DISCONNECT POWER
Unplug when not in use, before making adjustments, changing parts, cleaning or
working on the wood processor. Consult technical manual before servicing.
•
NEVER LEAVE TOOL RUNNING UNATTENDED
Don’t leave tool until it has come to a complete stop.
•
MAINTAIN YOUR WOOD PROCESSOR WITH CARE
Before cleaning, repair, inspecting or adjusting, shut off the machine and make
certain all moving parts have stopped. Always clean the unit after each use. Keep
the wood processor clean for best and safest performance. Follow instructions for
lubricating. Inspect all hydraulic seals, hoses and couplers for leaks prior to use.
Control levers and power switch must be kept clean, dry and free from oil and
grease at all times.
•
PROTECT THE ENVIRONMENT
Take used oil to an authorized collection point or follow the stipulations in the
country where the wood processor is used. Do not discharge into drains, soil or
water.
•
MAKE THE WORKSHOP CHILDPROOF
Lock the shop. Store the wood processor away from children and others not
qualified to use it.

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•
DEAL WITH ACCIDENT
Always have a fire extinguisher and a first aid kit available for use should the need
arise. In emergency always know the location of the nearest phone or keep a phone
on the job site. Also know the phone numbers of the nearest ambulance, doctor and
fire department. This information will be invaluable in the case of an emergency.
•
SPECIAL WARNING
•
The splitting operation of the machine is designed to be activated by one person.
While there is the possibility that additional operators could be working with the
machine (e.g. for loading and unloading), only one operator should activate
splitting operations;
•The machine shall not be used by children;
•Description of functional tests of the machine;
•The installation and maintenance requirements including a list of those devices
e.g. two-hand control device which should be verified, how frequently the
verification shall be carried out and by what method.
SPECIFICATIONS
Model
number
65638
Trade Name
VARIMATIC 300
Splitter Motor
5000 W 400 V 3~ 50 Hz
9,1 A S6 40 % IP54
Splitting Force
7 ton ± 10 %
Splitting
Capacity
Diameter
5-30 cm
Length
20-55 cm
Hydraulic Pressure
17,8 MPa
Hydraulic Oil Capac
ity
18 l
Ram Travel
94,5 cm
Speed
Forward
32 cm/s
Retract
110 cm/s
Chain Saw Motor
4000 W 400 V 3~ 50 Hz
7 A S6 40 % IP54
Cutting
Capacity
Diameter
5-30 cm
Length
30-110 cm
Noise Pressure Level (LpA)
≤109 dB (A)
Vibration
3 m/s
2
Overall Sizes
(LxWxH)
289 x 93 x 165 cm
Weight
353 kg
* S6 40%, continuous operation periodic duty: time of one load cycle is 10 minutes,
operation time at constant load is 4 minutes, operation time at no-load is 6 minutes.
APPLICATION CONDITIONS
This wood processor is designed for operating under ambient temperatures between
+5°C and +40°C and for installation at altitudes not more than 1000 m above M.S.L.
The surrounding humidity should be less than 50 % at 40°C. It can be stored or
transported under ambient temperatures between –25°C and +55°C.

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ELECTRICAL REQUIREMENTS
With 3 phase 400 Volt / 50 Hz motor, the wood processor should be connected to
standard 400 V ± 10 % / 50 Hz ± 1 Hz electrical supply which has protection devices
of under-voltage, over-voltage, over-current as well as a residual current device
(RCD) with maximum residual current rated at 0,03 A.
The mains connection and extension cable must have 5 wires = 3P + N + PE
(3/N/PE). The mains connection must have maximum 8 (saw) / 10 (splitter) A fuse.
Electrical connection rubber cables must comply with IEC 60245, which are always
marked with symbol H 07 RN. Cables should be identified, as it is a legal
requirement. The cable is not supplied with the machine.

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CONTENTS SUPPLIED
1. Main body
2. Protecting wire net
3. Transport wheel
4. Side rail
5. Wheel shaft
6. Nose wheel
7. Support leg
8. Bent bar
9. Log lock handle
10. Processor coupler assembly
11. Connecting piece
12. Operator’s manual
13. Hardware bag
ASSEMBLY
Following the assembly directions below, you will assemble the wood processor in a
few minutes.