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SAFETY PRECAUTIONS:
The safety measures that always should be
performed in order to avoid risks that is always
present.
All servicing normally be carried out with the
engine stationary.
Do not approach the running engine with loose
cloth or long hair. Keep away from the moving
parts during engine operation.
Warning: Some moving parts can not be seen
clearly while engine runs.
Be careful of hot surfaces.
Do not open the radiator ller cap when the
engine is hot.
Do not put fuel in the tank while the engine runs.
(unless it is absolutely necessary)
Avoid skin contact with oil, fuel or chemicals that
can cause burn. Long term contact with oil can
lead to the skin problem.
Run the engine only in a well-ventilated area.
When lifting the engine use the lifting eyes that
are tted to the engine.
Never work alone when removing heavy parts.
When cleaning the engine with high-pressure
washer, never direct the jet at seals, rubber
hoses or electrical components.
Always prevent diesel or oil from contacting
rubber parts or tubing
Caution: Warns of a risk of injury, serious
damage to the product or serious malfunctions
could occur if the instruction is not followed.
Important: Is used to draw attention to things
that could cause damage to or malfunction of
the product.
Note: It is used to draw attention to important
information to facilitate procedure or handling.
Section A
GENERAL INFORMATION
TOOLS AND MEASURING EQUIPMENT
Be sure that all necessary tools and
equipments are available before starting work.
Use special tools where they are
specied.
Never drop the tools.
Use specied tools only.
REMOVAL OF PARTS:
First nd the cause of the problem and then
determine whether removal or disassembly is
required before starting the job.
INSPECTION OF PARTS:
Each part when removed should be carefully
inspected for malfunction, deformation, damage
and other problems.
All disassembled parts required for reassembling
should be carefully stored.
Ensure to separate and correctly identify the
parts to be replaced from those that will be used
again.
CLEANING OF PARTS FOR REUSE:
All parts to be used again should be carefully and
thoroughly cleaned by an appropriate method.
PARTS
When replacing parts, use genuine parts.
Oil seals, Gaskets, O-rings, Lock washers, split
pins and plastic nuts should always be replaced
with new ones.
Standard values such as torque and adjustments
must be strictly observed in the reassembly of all
parts.
FITMENT
Use correct tools, gauges and testers for correct
tment of the parts to standard value.
ELECTRICAL SYSTEM
Be sure to disconnect the battery cables from
the negative terminal of the battery
Never pull on the wires when disconnecting
connectors.
