Avantco STAGEV 860i User manual

English
Operator's Manual
2020-
A432324EN 2021 1 2020-
www.avanttecno.com

Avant 860i 2021 1
2
TABLE OF CONTENTS
INTRODUCTION ....................................................... 3
Foreword ...................................................................................3
Make sure all relevant manuals are available..................... 4
Intended use.............................................................................. 5
Avant warranty ......................................................................... 7
SAFETY FIRST............................................................ 8
General safety instructions.................................................... 8
Handling of heavy loads .......................................................... 12
Operation on uneven surfaces, gradients, and near
excavations ................................................................................14
Personal safety and protective equipment......................... 16
Electric system and handling of the battery ...................... 19
DESCRIPTION OF THE LOADER............................ 21
Identification of the loader .................................................... 21
Main parts of the loader......................................................... 23
Signs and decals ........................................................................ 24
Technical specifications .......................................................... 32
Engine oil requirements.......................................................... 35
Fuel requirements.................................................................... 35
Tyres............................................................................................36
Auxiliary hydraulics oil flow .................................................. 37
LIFT CAPACITY......................................................... 39
Load indicator ........................................................................... 41
Rated operating capacity ........................................................ 42
Tipping load - Load diagram .................................................. 44
CONTROLS AND OPTIONS OF THE LOADER.... 46
Overview of controls.............................................................. 47
Dashboard.................................................................................. 49
Multi-function display .............................................................. 50
Control of loader boom, auxiliary hydraulics, and
other functions ......................................................................... 55
Engine compartment and storage spaces on the
loader ..........................................................................................60
Boom self-levelling ................................................................... 61
Boom floating ............................................................................61
Smooth drive (option) ............................................................ 62
Counterweights........................................................................ 63
Extra auxiliary hydraulics outlets, front and rear.............65
Seat - Seat belt and seat adjustments..................................67
Lights ...........................................................................................69
Cabs (optional extra) ..............................................................71
OPERATING INSTRUCTIONS .................................74
Starting the loader ...................................................................75
Ignition key.................................................................................76
Stopping the engine (Safe stopping procedure)................77
Drive control.............................................................................79
Steering of the loader..............................................................84
In case the loader tips over ...................................................85
Material handling.......................................................................86
WORKING WITH ATTACHMENTS........................87
Requirements for attachments .............................................87
Coupling the attachments ......................................................89
Coupling the hydraulic hoses of the attachment .............91
Using the auxiliary hydraulics................................................92
Releasing the residual pressure of hydraulic system.......93
Coupling adapters ....................................................................94
STORAGE, TRANSPORT, TIE DOWN POINTS
AND LIFTING .............................................................96
Storage ........................................................................................99
Lifting of the loader .................................................................99
SERVICE AND MAINTENANCE...............................101
Installing of service support and frame lock......................104
Daily inspections and periodic service schedule ..............105
Daily maintenance and inspections......................................106
Engine Diesel Particulate Filter (DPF).................................109
Daily and routine maintenance procedures ......................111
Inspections after starting the loader ...................................123
If you add or remove counterweights ................................124
Periodic service.........................................................................125
Electric system & fuses ...........................................................133
Jump start and auxiliary power.............................................135
TROUBLESHOOT ......................................................138
SERVICES MADE ........................................................140
INDEX ..........................................................................144
Original instructions

Avant 860i Safety First
3
Introduction
Foreword
AVANT TECNO OY wants to thank you for purchasing this AVANT loader. It is the result of Avant’s long
experience in design and manufacturing of compact loaders. We ask you that you read and understand the
contents of this manual completely before operating the loader. This operator’s manual is intended to help you to:
operate this machine safely and efficiently
observe and prevent situations that may cause a risk of physical injury or danger
keep the machine in good condition and its life span as long as possible
The following warning symbols and signal words are used throughout this manual to indicate factors that must be
taken into account to reduce the risk of personal injury or damage to property:
WARNING:
SAFETY ALERT SYMBOL
This symbol means: “Warning, be alert! Your safety is involved!”
This safety symbol refers to important safety information in this manual. It
warns of an immediate hazard that could cause serious personal injury to
yourself or others near the equipment.
The safety alert symbol by itself and with related safety statement indicates
important safety messages throughout this Manual. It is used to draw
attention to instructions involving your personal safety or the safety of
others. When you see this symbol, be alert, your own safety is involved,
carefully read the message that follows, and inform other operators.
DANGER
This signal word indicates a hazardous situation which, if not avoided, will cause death or
serious injury.
WARNING This signal word indicates a potentially hazardo
us situation which, if not avoided, could
cause serious injury or death.
CAUTION
This signal word is used when minor injury could result if the instructions are not followed
properly.
This signal word indicates information about the correct oper
ation and maintenance of the
equipment.
Failure to observe the instructions accompanying the symbol can lead to equipment
breakdown or other property damage.

Safety First Avant 860i
4
.
Make sure all relevant manuals are available
DANGER
Wrong use of the equipment can cause death or severe injuries -
Make sure to read
all relevant manuals and instructions thoroughly and keep them available for all
operators.
Using each attachment requires specific information about correc
t use, mounting
procedure, safety, and how to avoid hazardous situations. An attachment may introduce
risks that are not present when operating the loader with other kinds of attachments.
Always read the operator's manual of each attachment carefully.
Contact your local AVANT dealer for any questions, service, spare parts or about any problems that may occur
with the operation of your loader or its attachments.
Always keep this Operator’s manual with the loader. If this Manual gets lost, ask for a new copy from your Avant
dealer. Remember also to give this Manual to the new owner when the loader changes ownership.
Manuals of attachments
DANGER
Attachments can create significant risks that are not
covered by this Operator's manual of the loader.
Ma
ke sure you have all attachments manual available.
Wrong use of an attachment can cause serious injuries or
death.
Each attachment is accompanied by its own respective
Operator’s Manual. The manual will show important
information related to safety, and how
to attach, use, and
maintain each attachment correctly.
Engine manual
Spare parts list
In addition to this
Operator’s manual of
the loader, ensure that
you have received and
also read the original
Engine owner’s
manual.
The instructions
concerning
the engine
must be followed. In
case of conflicting
information follow the
instructions shown in
the Operator’s Manual
of the loader.
All spare parts of the loader are
listed in a separate spare parts
list. Engine related parts are
listed in the spare
parts list of
the engine.

Avant 860i Safety First
5
.
Intended use
Avant 860i is an articulated compact loader that is designed and manufactured for both private and professional
use. The loader can be equipped with attachments offered by Avant Tecno Oy, which enables performing several
different jobs. Because of this multi-purpose nature of the machine and the various attachments and tasks, read
always not only this Manual but also the Operator's Manual of the attachment, and follow all instructions. Every
person who has to do with this machine must follow work safety regulations, all other generally accepted rules
related to work health and safety, and all road traffic regulations.
Remember that safety consists of several factors. A loader by itself, or equipped with an attachment, is very
powerful and can cause serious personal injuries or property damages if it is operated in a wrong or careless way.
Do not operate an attachment unless you have familiarised yourself with the use of it and the eventual dangers
related to it. The loader is not intended to lift or transport people or be used as a work platform. Different jobs
require different attachments, and it is not allowed to handle any loads or materials without any attachment fitted.
The loader must not be used in underground or tunneling work. Loads must not be suspended onto the loader
boom.
This loader has been designed to require as little maintenance as possible. The operator can perform the routine
maintenance operations. There are however more demanding service operations that can be done by professional
service personnel only. Any service operation is permitted only when wearing appropriate protective equipment.
Original spare parts must be used. Familiarise yourself with the service and maintenance instructions in this
Manual.
This Avant loader is equipped with a Diesel Particulate Filter (DPF) in its exhaust system.
During regeneration of the filter the exhaust gas is very hot. If operating the loader at
areas where there are combustible mat
erials at the work site, this must be taken into
account as shown in this manual.
For more information see page 109
Contact your local AVANT dealer, if you are uncertain of anything concerning the operation and maintenance of
this loader, or for any questions, service or spare parts.
In addition to the safety instructions included in this manual, you must observe all occupational safety regulations,
local laws, and other regulations concerning the use of the equipment. Particularly the regulations concerning the
use of the equipment on public road areas must be observed. Contact your Avant dealer for more information
about local requirements before you operate the loader on road areas.

Safety First Avant 860i
6
.
Operator qualification
Only operators who have studied this manual, and all relevant attachment manuals, are allowed to use this loader.
Regardless of your possible earlier experience with lawn-mowers, loaders, ATVs, or other equipment, it is
important that you learn the driving principle of this loader. Practice how to operate the loader and its attachments
safely at an open area before you use the loader near other persons.
You must be in good physical and mental condition with the ability to stay alert and to observe the surrounding
areas. Never use the equipment while under influence of medication which could impair your abilities to operate
the equipment safely. Do not operate the loader if you are under the influence of alcohol or any other intoxicant.
Depending on operating area, you may also be required to read, understand, and comply with all applicable
Employer, Industry, and Governmental rules, standards, and regulations.
Availability of options
Some equipment or options that are shown in this manual may not be available. Pictures in this manual may show
optional equipment. Availability of optional equipment is subject to change. Some options may preclude the
installation and use of some other option or options. Check with your Avant dealer for more information.
Versions of this manual
Avant has a policy on continuous product development. Updated versions of the manual replace the previous
versions of this manual as long as the year on the cover page matches with the original manual. You can ask for
the latest manual from your dealer. Some of the features or technical details presented in this manual may change
without notice. The pictures in this manual may show optional equipment or features that are not currently
available in your market area. We reserve the right to change the contents of the manual without notification.
Keep this manual with the loader
Read this manual before use. Put this
manual, as
well as manuals of attachments, into the storage
box behind driver's seat when you have read
those. Always keep this Operator's Manual with the
loader. If this Manual gets lost or damaged, ask for
a new copy from your Avant dealer. Also
remembe
r to give this Manual to the new owner
when the machine changes ownership. Ask for the
electronic copy of this manual from your dealer.
Storage in Cab GT:
On loader equipped with cab GT the manuals can
be stored in the cab. There is a net to hold
manuals in place.

Avant 860i Safety First
7
.
Avant warranty
This warranty specifically applies to the AVANT 860i loader only and not to any attachments used with this
product. Any repairs or modifications performed without the prior authorisation of Avant Tecno Oy will cancel this
warranty. During the first two years of operation or first 1000 hours (whichever is the soonest) Avant Tecno Oy
warrants to replace any part or repair any defect which may occur, subject to the terms detailed below:
1. The product has received regular maintenance in accordance with schedules given by the manufacturer.
2. Any damage caused by operation in a negligent manner or exceeding the approved specifications detailed in
this manual is excluded.
3. Avant Tecno Oy accepts no responsibility for interruption to working or any other consequential losses
resulting from any failure of the product.
4. Only Avant Tecno Oy approved replacement or original quality parts shall be used during routine
maintenance.
5. Any damage caused by the use of incorrect fuel, lubricants, cooling liquid or cleaning solvents is excluded.
6. The Avant Warranty excludes any consumable parts (e.g. tyres, batteries, filters, belts etc.) except where it
can be clearly shown that these parts were defective on original supply.
7. Any damage caused resulting from the use of attachments not approved for use with this product is
excluded.
8. In the event a fault occurs which is attributable to manufacturing or assembly defect you should arrange to
return your AVANT to your authorised dealer for repair. Travel and freight costs are excluded.
. ..

Safety First Avant 860i
8
Safety First
DANGER
Incorrect or careless use of the loader can cause a serious accident. Before you operate
the loader, familiarise yourself with the correct use of the
loader. Read and understand
this Operator's Manual, as well as all relevant safety instructions, local regulations, and
safe working practices.
Understand the limitations of speed, braking, steering, and stability, as well as load
capacity of the loader b
efore starting use. Make sure that everyone who operates or
works with this equipment is familiar with these safety precautions.
If you have no previous experience of the loader, make sure to do all testing at a safe
and open place, where there are no persons in the area of operation.
General safety instructions
1. Remember the correct working position. When
driving, be comfortably seated on the driver´s
seat, keep your feet in their proper place in the
footwell and at least one hand on the steering
wheel.
2. When seated, always keep the seat belt
fastened and keep hands and feet inside the
operator’s area.
3. Before leaving driver’s seat, always:
Lower the loader boom and place attachment
flat on ground
Engage the parking brake
Stop the engine, remove the ignition key
4. Switch off the battery disconnect switch after
operation or whenever leaving the loader
unattended.
5. Start the operation slowly and carefully.
Practise driving of the machine at a safe and
open place before connecting any attachment,
and follow the instructions in this Manual and
also the operator's manual of the attachment.
6. Operate the control levers with careful and
deliberate movements. Avoid abrupt
movements when handling the load, in order to
prevent the load from falling and to keep the
machine stable.
7. Keep away from the danger zone of the lifted
boom and don’t let anyone go there.
8. Always read the operator's manuals of relevant
attachments and always keep the manuals
available for all users. Read the attachment
manuals and follow given instructions.
9. Always stay alert when operating the loader or
its attachments. Observe surrounding areas,
other people, and ground surface and slopes.
Stay alert for abnormal operation of the loader,
such as changes in noise or vibration, or other
signs of malfunctions.
10. Keep your hands, feet and clothing away from
all moving parts, hydraulic components, and
hot surfaces.
11. Make sure that there is enough open space
around the loader and its attachment for safe
driving and operation of the attachment.
12. Do not transport loads with the boom lifted.
Always carry all attachments as low as
possible. Lower the load or attachment down
on the ground before you leave the driver's
seat.
13. It is not allowed to transport persons with this
machine. Do not transport or lift persons in the
bucket or in any other attachment. Lifting of
persons is only allowed with the attachment
designed for this purpose: the Avant Leguan
50 access platform, following the instructions in
the Operator's Manual of Leguan 50
attachment.
14. Do not exceed the tipping load. Familiarise
yourself with and follow the load diagrams and
other information in this Manual.
15. When turning with the machine, remember that
the driver´s seat extends beyond the turning
radius of the wheels (collision risk).
16. Do not operate the loader in an explosive
environment or in a place where dust or
gasses can create a fire or explosion hazard.

Avant 860i Safety First
9
17. Keep the engine area clean of combustible
materials. Materials such as dirt, hay, or dust
cause a risk of fire.
18. Read the lifting, towing, and transportation
instructions on page 96.
19. Follow all inspection, service and maintenance
instructions. If you notice any faults or
damages on the machine, these must be
repaired before starting operation.
20. Before any maintenance or repair operation
always stop the engine, lower the boom down
and release pressure from hydraulic system.
Allow the loader to cool. Read safety
instructions for maintenance on page 101.
21. Do not let anyone who has not read and
understood all safety instructions, and who is
not familiar with the safe and correct use of this
loader, to operate this loader or its
attachments.
22. Never operate the loader or attachments while
under the influence of alcohol, drugs,
medication that may impair judgment or cause
drowsiness, or if not otherwise medically fit to
operate the equipment.
. ..
. ..
DANGER
Risk of crushing under boom or
attachment -
Stay away from
lifted boom and attachment.
Always remember that load can fall
and the boom can lower
unexpectedly due to loss of
stability, mechanical fault, or if
another person operates the
controls of the loader, leading to
crushing hazard. Lower th
e boom
or any attachment or load on the
ground before leaving the driver's
seat. The attachment or the loader
are not intended to be left to keep
a load elevated for longer periods
The stability of the loader can
change when leaving the driver’s
seat, lead
ing to tipping over of the
machine. Do not allow anyone to
get under or near a lifted boom or
attachment.
.
WARNING
Risk of falling from height and
getting overrun by loader -
Never lift or transport other
people. Never use the loader or
its
attachments to lift or carry persons,
or as any kind of work platform
even temporarily. Never climb on
the loader or on the attachment.
Seating capacity of the loader: one
person only, regardless of
attachments.
.

Safety First Avant 860i
10
WARNING
Risk of serious injury
or death
from falling objects.
Never tilt the
attachment back when it is lifted
high. Operate only with machines
equipped with ROPS and FOPS
structures. Secure loads on
attachments if loads can fall. Use
correct type of attachments for
different loads and follow
operator's manuals of attachments.
. ..
DANGER
Hydraulic pressure -
Risk of
serious injury.
Hydraulic hoses
and other hydraulic components
may have trapped pressure to
cause leaking hydraulic oil to
penetrate skin. Never use hands to
sear
ch for possible leaks in
hydraulic systems -
use a piece of
cardboard instead. Release
residual hydraulic pressure before
searching for leaks, before
disconnecting any fitting, and
before any service operation. Seek
medical attention immediately if
hydraul
ic fluid penetrates skin,
serious injury can develop quickly
even with mild initial symptoms.
. ..
WARNING
Risk of being crushed by
moving loader -
Engage parking
brake before leaving the driver's
seat.
Follow safe stopping
procedure to prevent all
movements of the loader. Avoid
leaving the loader parked on hill. If
it is necessary to park on a hill, use
chocks or other additional means
to prevent the loader from moving.
DANGER
Safety devices are installed for
your safety - Never modify
or
bypass any safety function.
Safety functions are installed for
your safety. Never modify or block
any of the safety systems of the
loader. If you notice that a system
is not in good condition, stop the
use of the loader and make sure
the loader is serviced.
.
WARNING
Pinching points -
Avoid getting
hands or feet crushed between
the front and rear frames of the
loader, or between loader and
walls -
Keep all body parts
within the safety frame.
Movements of the articulated
frame creates pinching ha
zards.
Keep your head, hands, and feet
inside the loader. Be especially
careful while you drive near walls
and trees. Keep your hands on
steering wheel and joystick.
.
CAUTION
Risk of crushing between tyres -
Do not turn the steering whee
l
while standing near the loader.
Turning the articulated frame
creates a pinching hazard to a
person standing near the tyres of
the loader. Never grab the steering
wheel while entering or leaving the
driver's seat to avoid turning of the
frame. Stop the loader
if other
persons get close to the machine.
Check that tyres that are larger
than standard tyres leave enough
space between the tyres for safe
use.
.

Avant 860i Safety First
11
Seat belt
WARNING
Always wear seat belt when
using the loader. The seat belt
will keep you inside the ROPS
area in case the loader tips over.
If you don't wear the seat belt,
there is risk of getting crushed
between the ROPS and ground in
case the loader tips over. See
more information about seat
adjustments and seat belt on page
67.
. ..
Suffocation hazard - Ensure ventilation
DANGER
Suffocation hazard -
Ensure
ventilation.
Engine exhaust
contains, among other pollutants,
carbon monoxide (CO), a poi
son
g
as you cannot see or smell. Using
a loader in enclosed space or
poorly ventilated areas will cause
loss of consciousness or death
within minutes.
Never operate the loader indoors or in partly
enclosed areas unless you’ve made sure there is
special ventilation system installed. Loaders with a
combustion engine produce, among other pollutants,
carbon dioxide (CO2) and can also emit carbon
monoxide (CO) under some conditions that can
concentrate quickly to a dangerous level. Never
leave the engine running in garages or sheds.
Operate the loader only outdoors and far from
windows, doors, and vents.
Elevated level of carbon dioxide or carbon monoxide
in breathing air cannot be noticed without dedicated
measuring equipment. Signs of carbon monoxide
poisoning include nausea, headache, dizziness,
drowsiness, and lack of consciousness.
Get fresh air if anyone shows signs of carbon
monoxide poisoning and see a doctor.
Diesel exhaust also contains chemicals that are
harmful and prolonged exposure should be avoided.
Ventilate indoor spaces well e.g. after starting a
loader. The odour or colour of diesel exhaust does
not tell if there are dangerous levels of carbon
dioxide or carbon monoxide in the breathing air.
DANGER
Risk of fire and explosion -
Never operate the
loader in
explosive atmospheres.
The
loader is not certified to be used in
places where there is dust, gasses,
chemicals, or other substances,
which can get ignited by sparks or
hot surfaces.

Safety First Avant 860i
12
.
Hot exhaust gas
DANGER
Extreme
ly hot exhaust gas and
exhaust pipe -
Never park next
to a wall during particle filter
regeneration.
Exhaust outlet at
the rear of the engine can get
extremely hot during use of the
loader. Especially when the
warning symbol on the display
notifies about h
ot exhaust, never
park the loader next to combustible
materials in a way that the exhaust
gas is directed towards
combustible materials, or so that
the exhaust outlet is close to walls,
hay, or other materials. Wait until
DPF regeneration is completed,
and
allow the loader to cool first.
For more information about DPF
regeneration see page 110.
Handling of heavy loads
WARNING
Handle heavy loads and
attachments with care - Risk of
tipping over.
Follow all instructions and
warning labels to avoid tipping
over of the loader.
Always lower the load or
attachment down on the
ground before you leave the
driver’s seat.
Keep loads as low and as
close to the loader as possible.
Never take a heavy load on
the loader from high level –
e.g. from truck, shelf etc.
When loading, always keep
the loader frame as straight as
possible. If you turn the loader
during load handling, the
stability of the loader will
decrease, and it may overturn
the machine.
The use of extra rear weights
or ballasted tyres is
recommended. See pages 63
and 37 for different options.
Make sure to follow the
recommended tyre pressures
and pay attention to the
condition of tyres.
When you estimate the lifting
capacity of the loader,
remember to take the weight of
the attachment into account.

Avant 860i Safety First
13
Whenever you handle heavy loads or heavy
attachments:
Always handle heavy loads only on firm, level
ground while you drive slowly with the loader.
Uneven or inclined terrain significantly
reduces the Rated operating capacity (see
also page 42).
Use the maximum loads indicated in the load
chart on the loader and in this manual as a
guideline.
All rated operating capacities are based on
the criteria that the loader is level on firm
ground. When the loader is operated in
conditions that deviate from these criteria
(e.g. on soft or uneven ground, on a slope, or
when subject to slide loads), you must take
these conditions into account.
Remember that the actual load carrying
capacity varies greatly according to operating
conditions and control manner. Be especially
careful when the load sensor indicator is
activated.
Keep in mind that a heavy load or long distance
between the loader and the centre of gravity of
the load will affect the balance and handling of
the loader.
.
WARNING
Risk of overturning -
Articulated
frame.
Turning articulated frame
can lead to overturning of the
loader on inclined terra
in or when
driving at high speed. Never turn
frame towards the slope while
operating on inclined ground.
Always drive slowly when carrying
load or when turning with the
loader.
.
..
WARNING
Risk of overturning - Sudden
movements can tip the machine
over. Movements, such as
stopping, turning, or lowering the
boom abruptly, can cause loss of
stability. Always drive slowly and
operate the controls of the loader
very carefully, especially when
handling heavy loads.
.
Load sensor system:
The loader is equipped with a load sensor system. It
gives an audible warning signal and at the same time
an indicator lamp lights up in the dashboard when
there is a risk that the loader tips over its front axle.
When the system gives a warning signal, the load
that is being lifted may be too heavy in relation with
the lift capacity of the loader.
WARNING
If the load warning is activated:
Lower the load slowly on the
ground.
Retract the telescopic boom.
Never extend the telescopic
boom any further when the
warning is triggered.
Avoid abrupt movements.
Sudden movements of the
boom, or abrupt starting or
stopping of travel movement,
or turning of the loader, can
decrease the stability of the
loader, causing tipping over.
Reduce load, or add enough
counterweights to the loader to
complete the task.
Keep in mind that the load
sensor warns only about the
possibility of tipping forward on
level ground.

Safety First Avant 860i
14
.
Operation on uneven surfaces,
gradients, and near excavations
DANGER
Uneven ground can cause the
loader to overturn -
Risk of
serious injury or death. The
stability and the load handling
capacity of the loader are
significantly reduced on inclined
terrains and maximum lifting
capacity can be achieve
d only on
firm, level ground. On horizontally
tilted terrain the load must be kept
close to the ground and must
never be lifted high.
Handle heavy loads only on
even surfaces.
On uneven ground:
Extra caution is needed when using the equipment
on inclined terrains and slopes. Drive slowly
especially on inclined, uneven, or slippery surfaces,
and avoid sudden changes in speed or direction.
Operate the controls of the loader with careful and
smooth movements. Watch out for ditches, holes on
the ground, and other obstacles, as hitting an
obstacle may cause the loader to tip over.
All rated operating capacities are based on the
criteria that the loader is level on firm ground. When
the loader is operated in conditions that deviate from
these criteria (e.g. on soft or uneven ground, on a
slope, or when subject to slide loads), you must take
these conditions into account.
WARNING
Risk of tipping over on uneven
ground - Drive slow on inclined
surfaces. Always keep loads
close to the ground. Keep the
seat belt fastened to stay within
the Roll over protective
structure. Always handle heavy
loads or only on firm, level ground
while you drive slowly with the
loader.
Uneven or inclined terrain
significantly reduces the Rated
operating capacity (see also
page 39). Remember that the
actual load carrying capacity
varies greatly according to
operating conditions and
control manner.
Use the maximum loads
indicated in the load chart on
the loader and in this manual
as a guideline.
Keep the articulated frame of
the loader in straight position
when driving on inclined
surfaces. If you turn the loader
on an inclined surface, the
stability of the loader will
decrease in both forward and
sideways directions, and may
cause the loader to tip over.
The use of extra side weights
or ballasted tyres is
recommended. See pages 63
and 37 for different options.

Avant 860i Safety First
15
Whenever you operate the loader on uneven
ground keep the following in mind:
WARNING
Handle heavy loads only on
even surfaces. Lifting a load
or turning on uneven
surfaces can cause the
loader to tip over.

Do not drive on a too steep
gradient -
watch out for
ditches,
manholes and steep
slopes, which may cause the
loader to tip over.

On steep slopes drive
straight up or down, not
across the slope. Keep the
heavier end of the loader
towards downhill - When
driving with a load or heavy
attachment, keep the load
downhill a
nd close to the
ground, and r
everse the hill
up.

Never drive along an
excavation. Note that the
excavation or trench may
suddenly cave in. Exercise
extreme caution when
driving near ditches or
embankments, and avoid
driving along a ditch or
trench, as the machine could
suddenly tip ov
er if an edge
caves in. Avoid driving along
trenches and keep at least a
distance equal to width of a
trench.

Do not park the loader on a
slope. If this can't be
avoided, engage the parking
brake, preferably park the
loader acr
oss the slope and
lower the l
oad or attachment
onto the ground. If needed,
use wheel blocks. Always
engage the parking brake.
.

Safety First Avant 860i
16
Personal safety and protective
equipment
Wear safe clothing and personal protective
equipment.
Protect yourself against work hazards like noise,
ejecting debris or dust for example.
Follow regulations regarding protective
equipment. Wear eye protection and hard hat or
other protective equipment as needed.
Read Operator's Manual of the attachment for
more information about protective equipment
needed in the work.
The noise level at the driver's seat
may exceed 85 dB(A), depending
on the attachment and type of
work. Wear hearing protection
while working with the loader.
Wear protective gloves.
Wear safe
ty boots whenever
working with the loader.
Wear safety glasses when
handling hydraulic components
and during maintenance or service
work.
Depending on the installed
attachment and type of work,
safety glasses may be needed
while using the loader.
Al
ways fasten seat belt while
operating the machine.
When working at construction
sites, a safety helmet is
recommended and may be
mandatory in addition to the falling
objects protective structure
(FOPS) on the loader.
Depending on work and working
ar
ea, also a respirator mask or
other breathing air filtering
apparatus may be required. Find
out about other necessary safety
equipment at your specific work
site.
WARNING
Stay within the space protected by
the ROPS safety
frame. Always
keep seat belt
on to stay on
driver's seat and to avoid getting
crushed between ground and a
loader that tips over.
DANGER
Silica dust warning.
Prolonged or
repeated exposure to crystalline
silica can cause serious or fatal
respiratory
disease. Occupational
health
and safety officials
recommend limiting exposure to
dust that is present at most earth-
moving and many other work sites.
Avoid spreading of dust where
possible, keep loader cabin clean
from dust, and use respiration
mask when necessary.

Avant 860i Safety First
17
Safety frame (ROPS) and safety
canopy (FOPS)
The loader is equipped with a Rolling Over Protective
Structure (ROPS) and a Falling Object Protective
structure (FOPS). These safety structures are
important parts of operator safety, and they must be
fitted on the machine.
Safety frame (ROPS) protects the operator in case
the machine tips over. Fasten seat belt while
operating a machine with a ROPS. All cab versions
are ROPS & FOPS tested and certified.
WARNING
Crushing hazard -
Always keep
safety structures installed.
Never remove the safety
structures, modify them, or
attempt to repair.
If damaged,
contact service.
Always fasten the seat belt in order
to stay inside the protected area of
the safety frame. If you do no
t
wear seat belt you may become
crushed under the ROPS or other
structure of the loader in case the
loader tips over.
.
Falling objects protection system
(FOPS)
Understand the limitations of the Falling Object
Protective structure (FOPS). The loader is equipped
with a Level 1 FOPS, which gives protection against
moderate impacts. Your work environment may have
specific risks related to falling objects and the level of
protection that is needed to reduce the risk. Use of
the loader with FOPS level 1 may be prohibited in
the work area.
Modifications
Never modify the loader or the attachments. Never
drill holes or weld any components onto the ROPS or
FOPS, the boom of the loader, or the frame of the
loader. Repairs by welding can cause weakening of
the structures of the loader and therefore must be left
for qualified service technicians. Any modification to
this machine must be approved beforehand by an
authorised Avant representative. If you modify the
loader or attachment, it can become dangerous and
cause serious injuries or even death. Unauthorised
modifications can increase the risk of accidents and
damage or shorten the service life of the machine.
Modifications to engine can make it no longer
compliant with emission regulations. Use only
original spare parts to make sure that the product is
kept in safe operating condition.

Safety First Avant 860i
18
.
Working near powerlines
DANGER
Electrocution hazard - Stay away
from electric cables.
Contact with
or working too close to electric
wires can cause a lethal electric
shock. Keep the loader and any
attachment at a sufficient distance
from all electric cables, see the
table below. Never assume a cable
is disconnected.
Table 1 - Safety distance from powerlines
Use this table for minimum safety distances for
electric cables, if other information is not available.
Voltage level Safety distance, minimum
0 - 1000 V 2 m
1 - 45 kV 3 m
110 kV 4 m
220 kV - 5 m
Unknown voltage 5 m
In case of inadvertent contact or proximity with
live electric source, or if electric cables are
exposed during digging:
Do not leave the loader until the electricity has
been disconnected by qualified technicians,
usually by the local electric company.
If absolutely necessary, jump out from the
loader, keeping feet next to each other, and
continue jumping away from the loader until at a
safe distance.
Warn others not to approach the loader until safe
to do so.
.
Safety of digging
Digging may expose buried electric cables, and
some attachments may make it possible to reach
overhead powerlines with the loader, creating hazard
of electric shock and electrocution.
Plan work ahead and take necessary safety
precautions.
Deeper excavations may cave in. Depending on
various factors, such as the type of the soil, moisture
content, rainwater, steepness of the excavation, the
excavation can collapse and bury in people. Contact
local authorities or surveying companies for
information about how to reduce the risk of caving in
of excavations.
Keep in mind that all pipes might not be marked
correctly. Contact local surveying companies for
searching of potential hazards in ground whenever in
doubt.
Contact local authorities before digging
At some areas you may be obligated to contact
relevant authorities before digging ground. Some
areas have a direct telephone line or information on
a website where you can find more information about
possible hazards in the ground. Find out about your
local regulations before digging.
Damaging any electric or communications cables,
gas or water pipes, or similar structures buried in the
ground can put you in risk of serious injury or even
death. Damages while digging can cause also
significant property damages. As the operator of the
equipment you are responsible for the safety of any
digging work and you may be responsible for any
damages caused by digging.

Avant 860i Safety First
19
.
Electric system and handling of the battery
Always handle the battery with care. Follow the
safety instructions given below. The battery of the
12 V electric system of the loader is located at the
rear frame on the right side of the engine. See page
127 for more information about battery and
maintenance instructions.
Lead acid batteries can produce flammable and
explosive gasses if handled in a wrong way. Make
sure that the ventilation is sufficient when charging
the battery. Keep arcs, sparks, flames, and lighted
tobacco away from battery.
WARNING
Short-
circuit of the battery can
create sparks, fire, or explosion.
Disconnect the battery with the
battery disconnect switch
before
working on the engine
or
equipment.
Never lay metal
objects on the battery. Keep the
top surface of the battery and the
area surrounding the battery clean.
WARNING
Battery acid can cause severe
skin burns. Handle damaged
battery with extreme
care and
wear appropriate saf
ety gloves,
safety goggles, and protective
clothing.
Battery is a sealed type
battery, meaning that you should
never attempt to open the battery.
WARNING
Lead acid batteries produce
flammable and explosive gases
during ch
arging. Make sure that
ventil
ation is sufficient when
charging the battery.
Keep arcs,
sparks, flames, and lighted
tobacco away from battery. Never
charge a frozen battery. A frozen
battery can explode during
charging.
WARNING
Lead warning - Wear
protective
gloves. Battery an
d its terminals
contain lead, a harmful substance
which should not be handled more
than what is necessary. Wear
protective gloves when handling
battery. Wash hands with soap and
water after handling the battery.
Dispose of and
recycle a used
battery correctly.
Whenever you handle the battery, keep the
following in mind:
Battery contains corrosive sulphuric acid which
causes serious burns upon skin contact. Avoid
contact with skin or clothes. If electrolyte gets on
your skin or clothes, flush with a lot of water. In
case of contact with eyes, flush with a lot of
water for at least 15 minutes and see a doctor
immediately.
To avoid sparks, always disconnect the negative
(-) cable first and connect it last.
Before connecting the battery cables make sure
that the polarity is correct: Faulty connection will
seriously damage the electric system of the
loader, and may cause sparks, fire, or explosion
of the battery.
If fuse is blown repeatedly, find out the cause.
Always use fuses with correct rating.
Read the instructions for jump start, see page
135.
If the battery needs to be replaced, make sure that it
meets the size, installation, and electrical
specifications of the original battery. The battery
must be installed correctly and it must not be able to
move. If the battery is not fitted correctly, it can get
damaged during use, and can cause a risk of sparks,
fire, leaking of battery electrolyte, and electric shock.
Always take used batteries to a recycling facility.

Safety First Avant 860i
20
Fire prevention
Clean the loader to avoid build-up of flammable
debris, such as dust, leaves, hay, straw, etc.
There are many parts of the diesel engine that
operate at high temperatures in normal use. To
avoid fire, and to ensure proper cooling, keep the
engine and engine bay clean. Overheating of the
engine or the hydraulic oil of the loader can
shorten their service life.
Do not smoke during refueling, or during any
inspection or maintenance work.
Add fuel and oils only at a well ventilated place.
Oil and fuel leaks can ignite on hot components.
Repair any damaged or leaking components
before using the loader. Refuel and add oil only
after the loader has been allowed to cool.
The battery of the loader can produce hydrogen
gas during recharge. This gas can cause fire or
even an explosion, if charging of the battery is
not made correctly. Charge battery in a well
ventilated place, and keep sources of ignition
away from battery during recharge. Static
electricity can produce sparks when removing
plastic covers, avoid handling or cleaning of
plastic covers when battery is connected to a
charger.
Know where fire extinguishing equipment is located
near your working site. At some areas a fire
extinguisher may be mandatory. Keep a multi-
purpose, approved type fire extinguisher available
near the place where you store the loader.
Fuses
There are several fuses located in different fuse
boxes on the loader. Always replace a blown fuse
only with a fuse with the same rating. For more
information about fuses see page 133.
.
Battery disconnect switch
The loader is equipped
with a battery
disconnect switch. The
switch is located at the
rear of the loader, on
the right side.
Always switch off the main current before you leave
the loader unattended, and before you do any
maintenance or inspections. Remove the key to
prevent unauthorized use.
Switching the battery disconnect switch to position
OFF (horizontal position of the switch key) will isolate
the battery from the electric system of loader, and
will prevent hazards related to damaged electric
wires, short-circuit, and overheat of electric
components. Some lights or devices of the loader
may remain powered after the engine has been
switched off. The small electric current will slowly
discharge the battery. Switching the main battery
switch to position OFF will also prevent this.
WARNING
Risk of fire - Always disconnect
battery when the loader is not
used. Turn the battery disconnect
switch to position OFF whenever
leaving the loader unattended or
before servicing the machine. If the
switch is left to position on, there is
a risk of sparks and short-circuit
during maintenance, and if any
electric insulator is damaged.
Always keep the loader clean and
follow maintenance instructions to
minimize risk of overheat and fire.