VeloMini electric bicycle User manual

Owner’s Manual
Please read completely before riding
Please
read
completely
before
riding

Thanks for Joining the VeloMini Family
Thanks
for
Joining
the
VeloMini
Family
The VeloMini represents the latest technology in light-weight folding electric
bic
y
cles. The
p
owerful 180 watt motor will trans
p
ort
y
ou with s
p
eeds
y p p y p
up to12 mph without pedaling. It folds to 18 inches high and fits into its
own carrying case. The VeloMini is powered by a Lithium-Ion battery
hidden in the durable anodized aluminum frame.
The VeloMini is the right electric bike for your life style. Whether you live in
th b b th it th t th V l Mi i ill
th
e su
b
ur
b
s,
th
e c
it
y, on campus, or near
th
e wa
t
er,
th
e
V
e
l
o
Mi
n
i
w
ill
make getting around in style a little easier, and a lot more fun.
VeloMinis are small, light weight,versatile, convenient, and durable.
The VeloMini is a true hybrid vehicle. It can be powered by the electric
motor by pedaling or any combination of the two For greater speed
motor
,
by
pedaling
or
any
combination
of
the
two
.
For
greater
speed
use the throttle, for hills and greater distance, combine pedaling and
throttle. For exercise, turn the motor off and pedal.
Please read the manual completely before riding the bike. Although your
VeloMini will come with a partial charge for best battery life charge it
VeloMini
will
come
with
a
partial
charge
,
for
best
battery
life
charge
it
fully before your first ride. We recommend that you assemble the
VeloMini and charge it fully while reading the manual.
2

Table of Contents
Table
of
Contents
Page
4 VeloMini layout and specifications
5
8
Quick assembly guide
5
-
8
Quick
assembly
guide
9-10 Safety warnings
11-12 Folding instructions
13-14 Ad
j
ustments before ridin
g
j g
15 Operating instructions
16 Maintenance and charging instruction
17 Trouble shooting
18
Warranty and service
18
Warranty
and
service
19 Product registration
Attention
The VeloMini Electric folding bicycle incorporates a 140 watt-hour Lithium-Ion battery in
the frame to power the 180 watt motor. Current commercial airlines and air freight carriers
limit Lithium-Ion to 100 watt- hours or less. At the time of this printing the VeloMini may not
be checked in as baggage, carried on board or sent by air through a freight service. June
20 2010
20
,
2010
.
Attention
The VeloMini Electric folding bicycle incorporates a 140 watt-hour Lithium-Ion battery in the frame to
power the 180 watt motor. Current commercial airlines and air freight carriers limit Lithium-Ion to 100
watt- hours or less. At the time of this printing the VeloMini may not be checked in as baggage, carried
on board or sent by air through a freight service. June 20, 2010.
3

4

Quick Assembl
y
Guide
y
Suggestion: Follow set-up instructions to assemble bike. Charge bike while reading balance of manual. If you
are not experienced with bicycles, you may want to bring your VeloMini to a local bicycle shop for assembly
and adjustments.
1. All VeloMini bikes come with a manual,
carrying case charger tool kit and strap
3. Undo twist tie and remove bubble wra
p
before
carrying
case
,
charger
,
tool
kit
,
and
strap
.
p
trying to lift seat post.
2. Remove all accessories and VeloMini from
box. Make sure you remove charger from
packing material.
4. Loosen quick release 25. Note the quick
release is in a lock channel.
5

Quick Assembl
y
Guide con’t.
y
5. Lift folding lever 23 to get quick release 25 in
adjustment channel.
7. Make sure the quick release 25 is in safety
channel and lock release.
6. Lift folding frame 24 and remove bubble wrap. 8. Left seat support frame 8 and make sure rear
hinge pin 35 is locked in safety channel.
6

Quick Assembly Guide con
’
t.
Quick
Assembly
Guide
con t.
9. Open handle bar release 3, remove bubble
wrap and spread handle bars 1 to fit into
handle bar su
pp
ort.
11. Push down on the handle bar release 3 to
tighten handle bars into position.
pp
10. Rotate handle bars 1 to get an angle you are
comfortable with. Insert handle bars until
line is about ½ inch out from handle bar
support.
12. If handle bars can still rotate or if the handle
bar release cannot go down completely,
open the handlebar release and adjust the
handle bar adjustment nuts 5.
7

Quick Assembly Guide con
’
t.
Quick
Assembly
Guide
con t.
13. Insert seat post 39 and ensure the seat height
does not exceed the maximum seat height
marker 40.
15. Using the wrench included in the tool kit insert
pedal 26 and tighten firmly in a clock wise
direction. Next ti
g
hten other
p
edal alread
y
g p y
in crank.
16. Plug charger into VeloMini and then plug into wall. A
red light on the charger shows if the bike needs
charging. When the light turns green and you
have read the manual you are ready to ride.
14. Rotate the front protecting block 10 to be
parallel with the seat frame so that it will
rest on the seat tube when it is re-folded.
8

Safety Warnings
Read the manual completely before assembling and riding.
FAILURE TO USE COMMON SENSE AND HEED THE FOLLOWING WARNINGS INCREASES RISK
OF SERIOUS INJURY. USE WITH APPROPRIATE CAUTION AND SERIOUS ATTENTION TO
S O O
S
AFE
O
PERATI
O
N.
Riding any bicycle can be a hazardous activity. Certain conditions may cause the equipment to fail without fault of the
manufacturer. Like other electric vehicles, the VeloMini can and is intended to move, and it is therefore possible to
lose control, fall off and/or get into dangerous situations that no amount of care, instruction or expertise can eliminate.
If such things occur, you can be seriously injured or die, even when using safety equipment and other precautions.
RIDE AT YOUR OWN RISK AND USE COMMON SENSE. This manual contains many warnings and cautions
concerning the consequences of failing to maintain inspect or properly use your VeloMini Because any incident can
concerning
the
consequences
of
failing
to
maintain
,
inspect
or
properly
use
your
VeloMini
.
Because
any
incident
can
result in serious injury or even death, we do not repeat the warning of potential serious injury or death each time such
a possibility is mentioned.
APPROPRIATE RIDER USE AND PARENTAL SUPERVISION
This manual contains important safety information. It is your responsibility to review this information and make sure that all
id d d ll i i i i d f i d i ll h id
r
id
ers un
d
erstan
d
a
ll
warn
i
ngs, caut
i
ons,
i
nstruct
i
ons an
d
sa
f
ety top
i
cs an
d
assure espec
i
a
ll
y t
h
at young r
id
ers are
able to safely and responsibly use this product. The manufacturer recommends that you periodically inspect your
VeloMini and review and reinforce the information in this manual.
The recommended rider age is 16 and older. Please check the laws in your area for electric bicycles
and abide b
y
them. An
y
rider unable to fit comfortabl
y
on the VeloMini should not attem
p
t to ride it.
y y y p
DO NOT EXCEED THE WEIGHT LIMIT OF 210 Pounds. Rider weight does not necessarily mean a
person’s size is appropriate to fit or maintain control of the VeloMini.
In most states electric bicycles are considered bicycles and not motorized vehicles. Your insurance may not provide
coverage for theft or accidents. Contact your insurance company or agent for details on your policy.
9

ABLE RIDING PRACTICES AND CONDITIONS
A
lwa
y
s check and obe
y
an
y
local laws or re
g
ulations which ma
y
affect the locations where the VeloMini ma
y
be used
y y y g y y
on public property.
Ride defensively. Watch out for potential obstacles that could catch your wheel or force you to swerve suddenly or lose
control. Be careful to avoid pedestrians, skaters, skateboards, scooters, bikes, children, animals or other
obstructions that may enter your path, and respect the rights and property of others. Maintain a hold on the
handlebars at all times with both hands. Never carry passengers or allow more than one person at a time to ride
the VeloMini. Keep your fingers and other body parts away from the drive chain, steering system, wheels and all
other moving components. Never use headphones, ear buds or a cell phone when riding.
The VeloMini is intended for use on solid, dry surfaces such as pavement or level ground without loose debris such as
rocks or gravel. Never use near steps or swimming pools. Wet, slick or uneven and rough surfaces may impair
traction and contribute to possible accidents. Do not ride the VeloMini in mud, ice, rain, puddles or water. Failure
t d lt i l t i l d d i t d hi h ill t b d d t A id
t
o
d
o so can resu
lt
i
n e
l
ec
t
r
i
ca
l
an
d
d
r
i
ve componen
t
d
amage w
hi
c
h
w
ill
no
t
b
e covere
d
un
d
er warran
t
y.
A
vo
id
excessive speeds that can be associated with downhill rides, Due to the small tire size, it is not recommended to
ride at night or when visibility is impaired. If you do ride at night make sure you have proper front and back lighting
installed on the bike for viewing the road surface and for being seen by others.
PROPER RIDING ATTIRE
A
lways wear proper protective equipment such as an approved safety helmet. A helmet may be legally required by local
law or regulation in your area. Always wear shoes, never drive barefooted or in sandals, and keep shoelaces tied
and out of the way of the wheels, motor and drive system.
USING THE CHARGER
Use only with the recommended charger The charger supplied with the VeloMini should be regularly examined for
Use
only
with
the
recommended
charger
.
The
charger
supplied
with
the
VeloMini
should
be
regularly
examined
for
damage to the cord, plug, enclosure and other parts, and in the event of such damage, replace charger. Use
caution when charging. The charger does have an auto turnoff feature. However do not leave it plugged for
extended periods of time. Do not exceed charging time. The charger is not a toy. Charger should be operated by
an adult. Do not operate charger near flammable materials. Unplug charger and disconnect from the battery
operated product when not in use. Always disconnect from the charger prior to wiping down and cleaning your
scooter with liquid.
10

Folding Instructions
Folding
Instructions
Suggestion: Follow these steps to making folding your VeloMini fast and easy.
3. Lift handle bar release 3,
pull handle bars 1 out
1. Loosen seat release 38
pull
handle
bars
1
out
from handle bar release
and fold in. Do not force
the handle bars.
and extend until you
can see the bottom
of the post in the slit
on the seat support
frame 8. Tighten
seat release 38.
2. Fold pedal 26 by pushing
the pedal in towards the
frame and pushing up or
down. Repeat on other
side.
4. Push handle bar release 3
down to hold handle bars
in folded position. Do not
force handle bar release
down. If it will not go,
th l d
open
th
e re
l
ease an
d
loosen the handle bar
release nuts 5 under the
handle bars. Try again
and repeat process if
necessary
11

Folding Instructions con
’
t.
Folding
Instructions
con t.
7. Fold the seat support frame
8 down until it stops
5. Pull out rear hinge pin
8
down
until
it
stops
.
Next fold the front frame
24 down until the front
frame rests on the seat
support frame. You may
have to widen the
handle bars 1 to kee
p
35 and fold rear
support 36 just
enough to keep the
pin from locking in
the safety channel.
p
them from hitting the
bike. For placing in
carrying case, remove
seat and post.
6. Loosen quick release 25.
While lifting up on the
folding lever 23 push the
handle bar support
forward. This will assist
8. Tighten quick release 25 and
you are done. You can
transport the bike by
picking it up by the front
frame at the VeloMini
l b i ki th t
you with removing the
quick release from the
safety channel and
positioning it into the
long folding channel
located below the safety
h l
l
ogo,
b
y p
i
c
ki
ng up
th
e a
t
the seat and wheeling it,
by adding the carry strap
to carry strap loop 6 and
13 or by putting in the
supplied carry case.
c
h
anne
l
12

Adjustments Before Riding
1. Check both Handle bar Allen nuts 5. to ensure they are tight. 3.Ensure this Allen head nut on the Head Stem Set 7.is tight. If the
handlebars are not aligned properly with the front wheel this
nut can be loosened so as to twist the bars – then tighten.
2 Loosen seat position adjusters 41. which allows the saddle
to be leveled, and pushed forward or aft to meet the
rider’s needs. It is recommended to level the saddle,
and to place the rail roughly in the middle.
4. The VeloMini accepts the North American standard
Schrader type air hose nozzle. Do not exceed the
max. pressure listing on the side of the tire.
13

Adjustments Before Riding, con’t.
1. Follow the recommended maximum air
pressure stated on the side wall of the tire;
it is ex
p
ressed in lbs
,
and bars.
3. Make sure this Allen head screw is secure. To
remove the front tire, it will be necessary to
detach the brake sto
pp
er.
p ,
pp
2. The adjustment screw on this side evens out the
pressure of the rubber brake pads on the rim.
Please refer to the VeloMini website for more
details.
4.There is a barrel adjuster on each of the front and rear brake
levers. Turning the adjuster will either strengthen or
weaken the actuation of the brake. Only attempt after
viewing the VeloMini website details.
Adjustments Before Riding, con’t.
1. Follow the recommended maximum air
pressure stated on the side wall of the tire;
it is ex
p
ressed in lbs
,
and bars.
3. Make sure this Allen head screw is secure. To
remove the front tire, it will be necessary to
detach the brake sto
pp
er.
p ,
pp
2. The adjustment screw on this side evens out the
pressure of the rubber brake pads on the rim.
Please refer to the VeloMini website for more
details.
4.There is a barrel adjuster on each of the front and rear brake
levers. Turning the adjuster will either strengthen or
weaken the actuation of the brake. Only attempt after
viewing the VeloMini website details.
14

O
p
eratin
g
Instructions
p g
1. After VeloMini is fully charged, press red button to turn on motor.
2. All three lights will be illuminated when fully charged.
3
To engage the motor pedal 2
3 times and then rotate the throttle 4 gentl to ards o The VeloMini
3
.
To
engage
the
motor
,
pedal
2
-
3
times
and
then
rotate
the
throttle
4
,
gentl
y
to
w
ards
y
o
u.
The
VeloMini
has a lot of torque so be ready to apply the brakes until you are used to the power curve. Be ready for
wheel spin on gravel, dirt, wet pavement or on a steep hill. Do not use power in a turn until you are
used to the torque.
4. The VeloMini has four ways of propulsion:
1. As a bicycle, for extended range.
1. Pedal only without the motor turned on
2. Pedal Assist: next best for range
1
Motor on pedaling and no use of throttle
1
.
Motor
on
,
pedaling
and
no
use
of
throttle
3. Throttle and pedaling combined, third best for range
4. Throttle only. Shortest range
5. Press the red button to turn off motor when not in use
6. On hard acceleration or up hill the green light will go out even if you have a full charge. As you are
using the VeloMini the green light will eventually stay off and the yellow will be on. This shows you
have about 1/2 power remaining. Once the yellow light stays off and the red light is on, the power is
almost used and you should use motor as little as possible until you can recharge it. Always charge
the battery as soon as possible once you have run it all the way down.
15

Maintenance & Charging
Maintenance
&
Charging
• Only use the charger supplied with the VeloMini. Any other charger will void the warranty.
•
Check your local voltage to ensure it conforms with the charging voltage
Check
your
local
voltage
to
ensure
it
conforms
with
the
charging
voltage
.
• Attach the charger to the VeloMini first and then plug it into the charging source.
• The red light will appear during charging. The green light will appear upon full charge.
• When finished charging, unplug the charger from the socket first and then from the VeloMini.
• Keep charger away from combustibles and liquids. Do not cover it.
Th Lithi
I b tt d t h f i lif k th b tt f ll
•
Th
e
Lithi
um-
I
on
b
a
tt
ery
d
oes no
t
h
ave a memory so
f
or max
i
mum
lif
e
k
eep
th
e
b
a
tt
ery
f
u
ll
y
charged at all times. Do not leave the battery discharged for longer than 24 hours since it will
begin to degrade battery life.
• When storing the VeloMini, store with a fully charged battery in a dry cool location. For maximum
battery life, charge the battery every couple of weeks.
•
Do not expose the VeloMini to strong static electricity or magnetic fields
•
Do
not
expose
the
VeloMini
to
strong
static
electricity
or
magnetic
fields
.
• If the battery or motor becomes deformed, or smells, discontinue use immediately.
• The battery should take between 1-3 hours to charge. Avoid leaving the battery charger plugged
in for longer than 12 hours at a time. The charger is designed for indoor use only.
• Keep the space between the VeloMini frame and the battery clean and dry. Never ride in water
higher than the tires Do not leave the VeloMini in the rain for an extended period of time
higher
than
the
tires
.
Do
not
leave
the
VeloMini
in
the
rain
for
an
extended
period
of
time
.
• Check tires regularly and ensure the pressure is maintained to 40lbs.
• Check and adjust brakes regularly.
• Every six months add lubricating oil to the chain.
• Clean frame with car wash or other mild soap. Dry VeloMini as soon as possible if it gets wet.
• Do not subject the VeloMini to severe shock or vibration.
16

Trouble Shooting
Trouble
Shooting
Trouble Symptom Solution
I turn the power on but the lights do not
come on and the motor does not work.
I. The voltage of the battery is too low.
The battery management system (BMS)
cut off the power to protect the battery.
2. The plug or socket is dirty.
3 The charger was not plugged in
I. Charge immediately.
2. Check and clean socket and charge.
3. Plug in.
3
.
The
charger
was
not
plugged
in
.
After I turn it on, the power light is on
but the motor does not work.
1. Check the motor cable to ensure it is
in good condition.
2 Auto motor cut off on brakes is stuck
I. Check cable to ensure it is not loose.
2. Ensure brake levers are in the
correct position Move cable on brakes
2
.
Auto
motor
cut
off
on
brakes
is
stuck
.
correct
position
.
Move
cable
on
brakes
closest to handle bars to un-stick
cable. Close brake levers a few times
to un-stick cables.
I. After turning on the power switch, the
motor runs
(Warning: turn off the
I. The throttle is not in the right position.
2 Th t ll i b k
I. Check to ensure throttle is in the
correct position
motor
runs
.
(Warning:
turn
off
the
power immediately.)
2
.
Th
e con
t
ro
ll
er
i
s
b
ro
k
en.
correct
position
.
2. Replace the controller.
The speed is slow and does not run far
after charging.
I. Tire pressure may be low.
2. The slope may be too steep or the
person too heavy
I. Inflate the tires.
2. Use pedals or walk the bike.
3 R l th b tt
person
too
heavy
.
3. The battery may be old or not
maintained properly.
3
.
R
ep
l
ace
th
e
b
a
tt
ery.
Trouble Shooting
Trouble
Shooting
Trouble Symptom Solution
I turn the power on but the lights do not
come on and the motor does not work.
I. The voltage of the battery is too low.
The battery management system (BMS)
cut off the power to protect the battery.
2. The plug or socket is dirty.
3 The charger was not plugged in
I. Charge immediately.
2. Check and clean socket and charge.
3. Plug in.
3
.
The
charger
was
not
plugged
in
.
After I turn it on, the power light is on
but the motor does not work.
1. Check the motor cable to ensure it is
in good condition.
2 Auto motor cut off on brakes is stuck
I. Check cable to ensure it is not loose.
2. Ensure brake levers are in the
correct position Move cable on brakes
2
.
Auto
motor
cut
off
on
brakes
is
stuck
.
correct
position
.
Move
cable
on
brakes
closest to handle bars to un-stick
cable. Close brake levers a few times
to un-stick cables.
I. After turning on the power switch, the
motor runs
(Warning: turn off the
I. The throttle is not in the right position.
2 Th t ll i b k
I. Check to ensure throttle is in the
correct position
motor
runs
.
(Warning:
turn
off
the
power immediately.)
2
.
Th
e con
t
ro
ll
er
i
s
b
ro
k
en.
correct
position
.
2. Replace the controller.
The speed is slow and does not run far
after charging.
I. Tire pressure may be low.
2. The slope may be too steep or the
person too heavy
I. Inflate the tires.
2. Use pedals or walk the bike.
3 R l th b tt
person
too
heavy
.
3. The battery may be old or not
maintained properly.
3
.
R
ep
l
ace
th
e
b
a
tt
ery.
17

Warranty & Service
Warranty
&
Service
• Your VeloMini is warranted to be free of defects for: one year on frame, electronics,
d bl i th b tt d t ( t d b tt ill f ll f
an
d
ca
bl
es, s
i
x mon
th
s on
b
a
tt
ery an
d
mo
t
or,
(
mo
t
or an
d
b
a
tt
ery w
ill
per
f
orm we
ll
f
or
many years if properly used and maintained.) tires, brakes, inner tubes, or grips are
not covered under the warranty.
• Keep original packing in case your VeloMini needs to be returned for service, refund
or replacement. All returns for refunds must be made within the first 10 days of
ownership and must be in the original box and in new condition.
• For return or repair authorization, email: [email protected]. Include your contact
information
,
where and when the VeloMini was
p
urchased and what the
p
roblem is.
, p p
You will receive an email with follow up instructions.
• If you purchased your bike from a local dealer, return the bike to the dealer for
service. If there is a problem with a tire, wheel, seat, pedal, cable or brakes, most
independent bicycle stores can repair or replace these items.
independent
bicycle
stores
can
repair
or
replace
these
items.
18

Product Registration
Product
Registration
Name: Date of purchase:
Model Number: Serial Number:
Place purchased:
Purchase Price:
Place
purchased:
Purchase
Price:
Address: City: State: Zip:
Phone Number: Email Address:
Scan and email to: sales
@
velomini.com
@
Or photo copy or cut off and mail to: VeloMini, 2070 Homestead Rd
Santa Clara, CA 95050 USA
[ ] Check here if you included a copy of your invoice for us to keep on record in case of warranty service
Trim here if mailing warranty registration card
19

©VeloMini 2070 Homestead Rd, Santa Clara, CA 95050 www.VeloMini.com
P: 1-800 257-1759 Fax: [phone] E: [email protected]
All rights reserved. No portion of this manual may be copied or reproduced without permission from VeloMini. VeloMini is a trademark and or registered trademark of
SharperBike. Copyright 2010 USA VeloMini. VMMA062010100k
Trim here if mailing warranty registration card