Verine Fontana HE MK2 NPHL**RN2 Mounting instructions

Fontana
HE M 2
Model No. NPHL**RN2
HIGH EFFICIE CY LOG EFFECT ROOM HEATER
Installation, Maintenance & User Instructions
Hand these instructions to the user
Model o. PHL**R 2 is for use on atural Gas (G20) at a supply pressure
of 20 mbar in G.B. / I.E.
** Denotes trim & colour variant

CO TE TS
PAGE
Section 1 Information and Requirements
1.0 Appliance information 3
1.1 Conditions of installation 4
1.2 Flue & Chimney Suitability 4
1.3 Shelf position 5
1.4 Hearths 5
1.5 Installation to plastered wall surfaces 5
Section 2 Installation of Fire
2.1 Unpacking the combustion chamber 6
2.2 Preparing the combustion chamber opening (In studded wall) 7
2.3 Preparing the combustion chamber opening (In chimney breast) 8-9
2.4 Securing the fire to the opening 10
2.5 Installation of the gas supply 11
2.6 Fitting the efficiency / flue restrictor baffle 12
2.7 Fitting the batteries to the fire 12
2.8 Removal & re-fitting of the glass frame 13
Section 3 Assembling Fuel Bed and Commissioning
3.1 Fitting the fuel bed logset 14-18
3.2 Making the gas connection & checking for gas tightness 18
3.3 Removal & re-fitting the trim 19
3.4 Lighting the appliance 20-24
3.5 Checking for clearance of combustion products 25
Section 4 Maintenance
4.1 Removal of the burner & controls assembly 26
4.2 Removal of the burner 26-27
4.3 Removal of the pilot assembly 27
4.4 Removal / Replacement of the gas control valve 27
4.5 Removal / replacement of the receiver unit 27
4.6 Removal / Replacement of the handset battery 28
Section 5 User Instructions
5.1 Installation Information 29
5.2 About the Fontana HE M 2 room heater 30
5.3 Spillage monitoring system 31
5.4 Lighting the appliance 32-36
5.5 Cleaning Instructions 37
5.6 Removal & re-fitting the fuel-bed logset 38-42
5.7 Removal & re-fitting the glass frame 43
5.8 Removal & re-fitting the trim assembly 44
5.9 User replaceable parts 45
5.10 Changing the batteries in the RC handset 45
5.11 Changing the batteries in the fire 45
Model number PHL**R 2 manufactured by:-
BFM Europe Ltd. Trentham Lakes, Stoke-on-Trent, Staffordshire, ST4 4TJ
2

SECTIO 1
I FORMATIO A D REQUIREME TS
1.0 APPLIA CE I FORMATIO
Main injector : (1 off) Stereomatic Injector Cat 82 – size 380 (NG)
Pilot Type : Seagas P5-29D
Maximum Gross Heat Input : 5.5 kW
Minimum Gross Heat Input : 3.6 kW
Cold Pressure : G20 20.0+/-1.0 mbar (8.0 +/- 0.4 in w.g.)
Ignition : Integral to gas valve
Electrode Spark Gap : 4.0mm
Packed Weight Combustion Chamber : 54.0 kg
Appliance Efficiency Declaration
The efficiency of this appliance has been measured as specified in BS 7977-1 :
2009 and the result is 71%. The gross calorific value of the fuel has been used for
this efficiency calculation. The test data from which it has been calculated has
been certified by BSI. The efficiency value may be used in the U Government’s
Standard Assessment Procedure (SAP) for energy rating of dwellings.
Fig. 1 Fig. 2
Top View of Combustion Side View of Combustion
Chamber Chamber
3
797 mm
728 mm
351 mm 515mm
560mm
351mm
385mm
385mm

I STALLATIO REQUIREME TS
1.1 CO DITIO S OF I STALLATIO
It is the law that all gas appliances are installed only by a GAS SAFE Registered
Installer, in accordance with these installation instructions and the Gas Safety
(Installation and Use) Regulations 1998 as amended. Failure to install appliances
correctly could lead to prosecution. It is in your own interest and that of safety to
comply with the law. The installation must also be in accordance with all relevant
parts of the Local and National Building Regulations where appropriate, the
Building Regulations (Scotland Consolidation) issued by the Scottish Development
Department, and all applicable requirements of the following British Standard Code
of Practice.
1. BS 5871 Part 2 Installation of Inset Live Fuel Effect Gas Fires
2. BS 6891 Installation of Gas Pipework
3. BS 5440 Parts 1 & 2 Installation of Flues and Ventilation
4. BS 1251 Open fire place components
5. BS 715 / BS EN 1856-2 Metal flue pipes for gas appliances
6. BS EN 1858 Clay Flue Blocks and Terminals
7. IS 813 : Domestic Gas Installation (Republic of Ireland)
o purpose made additional ventilation is normally required for this
appliance, when installed in G.B. When Installing in I.E. please consult
document I.S. 813 : Domestic Gas Installation, which is issued by the
ational Standards Authority of Ireland. If installing in orthern Ireland,
please consult local building regulations. Any purpose made ventilation
must be checked periodically to ensure that it is free from obstruction.
1.2 FLUE A D CHIM EY SUITABILITY
This appliance is designed for use with conventional brick built or lined chimneys
and fabricated flues and metal flue boxes conforming to BS 715 / BS EN 1856-2.
All flues must conform to the following minimum dimensions.
Minimum diameter of circular flues 125 mm
Minimum effective height of all Class 1 (175mm) flues 3 metres
Minimum effective height of all Class 2 (125mm) flues 4 metres
E SURE THAT IF I STALLI G THIS PRODUCT I TO A BRICK BUILT
CHIM EY, THE CHIM EY HAS BEE FULLY SWEPT PRIOR TO PROCEEDI G
WITH THE I STALLATIO .
Safe clearance of products must always be checked by carrying out a smoke
match test as described in section 3.7
4

1.3 SHELF POSITIO
The fire may be fitted below a combustible shelf providing there is a minimum
distance of 300mm above the top of the fire and the shelf does not project more
than 150mm. If the shelf overhangs more than 150mm the distance between the
fire and the shelf must be increased by 15mm for every 25mm of additional
overhang over 150mm.
1.4 HEARTHS
This appliance does not require the fitting of a hearth that projects in front of it
when installed into a recess in either an existing chimney breast or a studded wall.
The appliance must however stand on a non-combustible base that is a minimum
thickness of 12mm
1.5 I STALLATIO TO PLASTERED WALL SURFACES
If installing to a plastered wall, all material must be removed from the 50mm area
surrounding the combustion chamber opening, and replaced with non-combustible
material, such as marble or granite, to prevent plaster cracking. See figure 3
below.
Fig. 3
5
Combustion Chamber
Opening in Studded Wall or
Existing Chimney Breast
750mm
520mm
Minimum 50mm of
material to be removed
all round perimeter of
combustion chamber
and replaced with
marble, granite or other
non-combustible
material to create a
sealing area. Secure
combustion chamber via
four off mounting holes
in mounting frame

SECTIO 2
I STALLATIO OF FIRE
2.1 U PACKI G THE COMBUSTIO CHAMBER
Carefully lift the combustion chamber out of the carton. Remove the loose item
packaging carefully from the pack. Check the contents as listed :-
DO OT U DER A Y CIRCUMSTA CES USE THIS APPLIA CE IF THE
GLASS PA EL IS BROKE OR OT SECURELY FIXED TO THE FIREBOX.
Packing Check List
1 off Combustion Chamber & Glass Frame Assembly
1 off Trim (supplied in separate pack)
1 off Boxed ceramic fuel-bed set (packed inside combustion chamber)
1 off Installation / User Instruction Manual
1 off Rubber grommet (to seal inlet aperture used on firebox)
1 off Handset & 1 off 9V Battery
1 off Loose Items pack – containing :- 1 off efficiency baffle
4 off no. 12 x 40mm screws
4 off rawlplugs
4 off AA batteries
1 off handset wall bracket
IMPORTA T OTE BEFORE PROCEEDI G WITH THE I STALLATIO
This product requires a minimum effective flue height of 4.0 metres of minimum
circular cross-sectional area 125mm. If installing the product into a 225mm x
225mm brick chimney, THE CHIMNEY SOUNDNESS MUST BE CHEC ED BY
TESTING prior to a decision being made on whether the chimney requires lining.
If the flue height is greater than 10 metres on an external wall or 12 metres on an
internal wall then a flue liner must be fitted even if the chimney integrity is ok.
Please check the chimney height and integrity prior to proceeding with the
installation, to establish if a chimney liner is required. Any flue pipe should
conform to BS 715 / BS EN 1856-2 (Metal flue pipes for gas appliances).
When you have decided upon if the product requires the fitting of a flue
liner, proceed with the creation of the correct sized builders opening or
studwork installation of the product as per sections 2.2 or 2.3
6

2.2 PREPARATIO OF THE COMBUSTIO CHAMBER OPE I G
(I TO STUDDED WALL) USI G A 125MM FLUE LI ER.
All combustible parts of the studwork must be set at the distances as shown below
in figure 4 & 5. For installation into such applications a flue box with 125mm flue
pipe adaptor is available to purchase as a cost option extra, please order part
number 1125-130260, from your local Verine stockist.
7
Minimum 50mm at sides
Minimum 50mm at rear
Combustion Chamber
Dimension “A”
Opening
Width = 750mm
Dim “A”
Dim “B”
Dimension “B”
Opening
Height = 520mm
Dim “C”
Dimension “C”
Opening
Depth = 385mm
Fig. 4
Fig. 5
A minimum clearance of
100mm is required above
the top of the draught
diverter to combustible
surfaces
Minimum 125mm flue liner required
125mm diameter minimum
flue liner required
MINIM M HEIGHT FROM
FLOOR LEVEL TO
BOTTOM OF OPENING IS
150MM

2.3 PREPARATIO OF THE COMBUSTIO CHAMBER OPE I G
(I TO EXISTI G CHIM EY BREAST)
An opening should be constructed to the following dimensions in the existing
chimney breast. See figure 6 below.
Fig. 6
OTE : Please ensure that access holes are cut into either the sides or area
above the lintel to allow access to the flue pipe connection if using a flue liner.
Such access holes are also advantageous in installations where a flue liner is not
required as they provide access for servicing purposes.
If installing without a flue liner, please ensure that sufficient depth is available in
the opening to collect a minimum volumetric area of 12 litres (0.012m3) of flue
debris. This is achieved by a minimum depth of 385mm, the design of the outer
combustion chamber ensures this depth can be met.
Refer to figure 1 on page three for dimensions of the flue outlet.
CHECK A Y LOAD BEARI G STRUCTURAL ITEMS ARE OT
AFFECTED BY THE I STALLATIO OF THE PRODUCT. SEE FIG 6
OVERPAGE.
8
Opening Width = 750mm
Opening Height = 520mm
Minimum Depth 385mm
with or without liner
Lintle must
project 150mm
either side of the
opening if
cutting into an
existing chimney
breast

Fig. 7
The opening needs to be sufficient to accomodate the combustion chamber. To
support the wall above the opening, a suitable lintel must be inserted across the
top of the opening. The lintel could be either pre-cast concrete or steel - Catnic
CN52 or CN 46 could be used, depending upon the inner wall thickness. Before
proceeding with the installation of the fire, an assessment of the area immediately
above the fire is required, see figure 7 above. If there is no existing openings
within either triangle, proceed with forming the opening. However, if opening or
beams occur within either triangle, then you should seek specialist advice from a
structural engineer or consider relocating the proposed position of the firebox.
9
400mm interactive area
600mm load triangle
The Interactive Zone -
Openings, beams or joists within
this area need to be assessed.
Load triangle - No beam or
opening permissible within this
area
Lintel
e.g. 750mm x 75mm
Proposed Opening in
Chimney Breast

10
2.4 SECURI G THE FIRE TO THE OPE I G
a) The combustion chamber must be secured to the opening via the four
off screw and rawlplugs provided. Figure 8 & 9 below shows the hole
centres in the mounting flanges of the combustion chamber.
Fig. 8
b) DO NOT SECURE THE COMBUSTION CHAMBER INTO THE
OPENING AT THIS POINT AS ACCESS WILL STILL BE REQUIRED
TO RUN THE GAS SUPPLY PIPEWOR AS DETAILED IN SECTION
2.5
Fig. 9
371mm
779mm
4 holes in combustion
chamber mounting flange
for securing to the opening

2.5 I STALLATIO OF THE GAS SUPPLY (I TO STUDDED WALL OR
EXISTI G CHIM EY BREAST)
Before installing the combustion chamber, decide from which side or if a
rear connection to the gas supply is required. Plan the pipe run to enter
the below the firebox from the left, right or rear and connect to the inlet
elbow. See figure 10, 11 & 12 below.
ote : Before breaking into the gas supply a pressure drop test
should be carried out to establish that the existing pipework is
sound. Always insert the grommet into the entry point used (a
sharp blow with a hammer or chisel will be sufficient to knock out
the opening selected in the firebox) and with the grommet fitted
cut with a sharp knife to allow the supply pipework to pass
through into the firebox.
11
Combustion Chamber
Gas Supply entering from L/H/S
Combustion Chamber
Gas Supply entering from ear of Combustion Chamber
Outer wall or rear face of studwork
Ensure if bringing gas
supply through side or rear
of a chimney breast that the
pipe is sleeved and sealed
with a suitable flexible, non
setting compound
Fig. 10
Fig. 11
Combustion Chamber
Fig. 12 Gas Supply entering from /H/S

2.6 FITTI G OF THE EFFICIE CY BAFFLE.
a) The product is supplied with an efficiency baffle to improve the
efficiency of the product when installed into Class 1 flues, of minimum
diameter 175mm / 7” or brick built 225mm x 225mm chimneys. The
minimum effective height of all flues must be 3 metres or above.
b) If the product is to be fitted into a Class 1 flue, it may be desirable to fit
the efficiency baffle.
c) If the product is fitted into a Class 2 flue of diameter 125mm / 5” then
the restrictor baffle must not be fitted. It should also be noted that if
fitting into a 125mm / 5” diameter flue that the minimum effective height
of the flue is 4 metres.
d) To fit the efficiency baffle (supplied in the loose items pack), use the 4
screws supplied to secure the baffle to the spigot on the rear of the
firebox as shown below in figure 13.
Fig. 13
2.7 FITTI G OF THE BATTERIES
a) The batteries are fitted in the receiver unit on the left hand side, slide
the cover off and fit the 4 off AA batteries.
12

2.8 REMOVI G / RE-FITTI G THE GLASS FRAME ASSEMBLY
a) The glass frame is held in position by hooking the top flange over the
combustion chamber opening at the top as shown in figure 14 below.
Fig. 14
b) The assembly is then secured to the bottom of the combustion chamber
by the two hinge clamp brackets as shown below in figure 15. These
are clamped together to form the seal between the glass frame
assembly and the combustion chamber.
Fig. 15
OTE : Always ensure that a consistent seal between the combustion
chamber and the glass frame is achieved.
Glass Frame Assembly
locates over lip on top of
combustion chamber lid, and
drops onto flange as shown.
To remove, unclip base clips
as shown in figure 15 and lift
clear.
denotes correct
final position of
glass frame.
Combustion
Chamber
13

SECTIO 3
I STALLATIO OF FIRE
3.1 FITTI G THE FUEL-BED LOGSET
a) Place the base log behind the burner gauze as shown below in figure
16 onto the raised platform.
Fig. 16
b) Place the bark chippings over the burner as shown below in figure 17,
do not allow the bark chippings to cover the area around the pilot as
indicated below.
Fig. 17
14
Keep area around pilot clear of
bark chippings

c) Fit Log “B” into position on the right hand side of the fuel-bed base log
as shown below in figure 18, using the groove in the base log as a
guide for placement.
Fig. 18
d) Fit Log “C” into position on left hand side of the fuel-bed base log as
shown below in figure 19, using the groove in the base log as a guide
for placement.
Fig. 19
15
C
B

d) Fit log “F” into position on right hand side of the fuel-bed base log “A”as
shown below in figure 20, using the groove in Log “A” as a guide for
placement.
Fig. 20
e) Fit log “G” into position at the left hand side of the fuel-bed base log “A”
as shown below in figure 21, using the groove in the centre of the base
log as a guide for placement.
Fig. 21
16
F
G

f) Fit log “D” into position at right hand side of centre of the fuel-bed base
log as shown below in figure 22, using the groove in the base log as a
guide for placement.
Fig. 22
g) Fit log “E” into position at the centre of the fuel-bed as
shown below in figure 23, using the groove in the base log in the base
log as a guide for position.
Fig. 23
Warning : Use only the logs supplied with the fire. When replacing the
logs remove the old logs and discard them. Fit a complete set of logs of the
correct type. Do not fit additional logs or any logs other than a genuine
replacement set.
17
D
E

This appliance uses fuel effect pieces containing Refractory Ceramic Fibres
(R.C.F.), which are man-made vitreous silicate fibres. Excessive exposure to
these materials may cause temporary irritation to eyes, skin and respiratory
tract. Consequently, it makes sense to take care when handling these arti-
cles to ensure that the release of dust is kept to a minimum. To ensure that
the release of fibres from these R.C.F. articles is kept to a minimum, during
installation & servicing we recommend that you use a HEPA filtered vacuum
to remove any dust and soot accumulated in and around the fire, before and
after working on the fire. When replacing these articles we recommend that
the replaced items are not broken up, but are sealed within a heavy duty
polythene bag, clearly labelled as “RCF waste”. This is not classified as
“hazardous waste” and may be disposed of at a tipping site licensed for the
disposal of industrial waste. Protective clothing is not required when
handling these arrticles, but we do recommend you follow the normal
hygiene rules of not smoking, eating or drinking in the work area, and
always wash your hands before eating or
drinking.
This appliance does not contain any component manufactured from
asbestos or asbestos related products.
Refit the glass frame as detailed in section 2.8, then light the appliance as detailed
in section 3.4 / 3.5 as applicable.
3.2 MAKI G THE GAS CO ECTIO & CHECKI G FOR GAS
TIGHT ESS
a) Before making the final gas connection, thoroughly purge the gas
supply pipework to remove all foreign matter, otherwise serious
damage may be caused to the gas control valve on the fire.
Failure to purge the gas supply will invalidate the guarantee.
b) The gas connection should be made to the appliance inlet elbow to
using 8mm rigid tubing.
c) Remove the pressure test point screw from the inlet elbow and fit a
manometer.
d) Turn on the main gas supply and carry out a gas tightness test.
18

3.3 REMOVAL & RE-FITTI G OF THE TRIM ASSEMBLY
a) The trim is supplied in 3 pieces, the rear panel, the front panel and the
stainless steel trim insert. Fix the rear panel to the wall with via the 4
screw holes with screws / rawlplugs. NOTE : The flange of the rear
panel must locate onto the base of the fire. If the stainless steel insert is
required (this is optional to fit) then push it into the front panel at this
stage.
Fig. 24
b) Fit the front panel and optional stainless steel insert (if required) onto
the product by hooking the retaining lugs into the slots on the
combustion chamber as shown above in figure 24.
19
etaining lugs on
rear face of trim hook
into the slots on the
combustion chamber
Front Panel ear Panel
Stainless Steel
Trim Insert

3.4 LIGHTI G THE APPLIA CE
IMPORTA T :IF THE BUR ER IS EXTI GUISHED FOR A Y REASO YOU MUST E SURE THAT
YOU WAIT A FULL FIVE MI UTES BEFORE ATTEMPTI G TO RE-LIGHT THE FIRE.
The product is controlled by the remote handset supplied with the fire. Ensure the
9V battery as supplied in the loose items pack has been
fitted to the fire before attempting to light it and the 4 off AA batteries have been
fitted to the reciever unit, located next to the control valve at the L/H/S. There are
3 modes of operation of the product, “MANUAL mode”, “TEMPERATURE mode”
and “TIMER mode”.
3.4.1 Operation of the Fire in “MA UAL” mode
a) Locate the ON/OFF switch on the appliance, it is situated behind the
controls access cover at the bottom of the fire. Ensure that the on / off
switch on the valve is in the “ON” (1) position as shown below in figure
25.
Fig. 25
b) The remote handset is now used to control all functions of the fire. To
light the fire, press the “UP” arrow and and “OFF” button simultateously.
as shown on figure 26 below. You will hear a click and the fire begins a
30 second ignition process. The pilot and main burner will light.
The appliance is now in “MANUAL mode” which will be shown via the
“MAN” graphic on the display of the handset as shown below in figure
26
Fig. 26
Manual Graphic
on Handset Display
Switch in the “ON” position
20