Vertical Reality SP24TSRW User manual

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Static Spider Mountain
With Spiral Slide and Auto Belay Rock Climb Attachments
Operations Manual
Models: SP24TSRW
With Rock Panel and slide: 5700 lbs
REVISION 02/11/14
MIAMI, FL 33158
Tel [phone] Fax [phone]
Web Page www.verticalreality.com
Email [e-mail] or [e-mail]

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Welcome
It is with great pleasure that we congratulate you on your Static Spider Mountain purchase and
welcome you to Vertical Reality. We are excited about our products and feel confident that through
proper planning, placement and hard work, the Static Spider Mountain will be a rewarding and
profitable purchase. Our philosophy is centered on a commitment to excellence in meeting the needs
of our customers, providing a quality product that is safe, exciting and profitable. We encourage you to
likewise develop a standard of quality and service that makes you the leader in supplying artificial
Static Spider Mountain for the amusement, entertainment and special attractions market.
Our goal is to establish a relationship with your company. One that will promote Vertical Reality and
your company, as successful partners, providing entertainment for those who are looking for the best
new attraction in the market.
Our part in making our team successful is:
Commitment to a proper, effective, safe and profitable design.
Seven days a week customer service support
Manufacturing to "ASTM F-1159-97a" & ASTM International F-24
Committee standards as presented in Volume 15.07, ADIPS, TUV, CE
Vincotte safety standards for the worldwide amusement industry
Cycle time that generates high profits
Your part in building a successful business using Vertical Reality products is:
• Commitment to safe operation
• Consistent inspection for proper maintenance
• Effective marketing and promotion
• Active promotion of the activity
We are looking forward to a long and prosperous relationship. Should you have any comments or
questions, please do not hesitate in calling.
Sincerely,
Ken A Sharkey
Director

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Confidentiality Agreement
This manual and the content within this manual are for the exclusive use and operation of the Static Spider
Mountain product by the owner of the Static Spider Mountain and its authorized personnel and for Vertical
Reality. This manual is designed to provide accurate and authoritative information in regard to the subject
matter covered. This manual may not be reproduced in whole or part in any form or by any means, without the
prior written consent of Vertical Reality.
Confidentiality
This manual contains proprietary information belonging to Vertical Reality. It is to be viewed only by
persons employed by Vertical Reality and/or the Static Spider Mountain owner and authorized
personnel.
Distribution
This manual is not to be distributed to any other persons other than those actively engaged in the
operating and/or marketing of the Static Spider Mountain product to customers serviced by the owner of
the Static Spider Mountain Static Spider Mountain.
Disposition
This manual is the property of the Static Spider Mountain owner and Vertical Reality and must be
returned to Vertical Reality upon receipt of an updated manual or discarded.
Revision
Vertical Reality may make periodic additions, deletions and modifications to this manual. These
updates will, in the judgment of Vertical Reality., add to the quality of services offered. This manual
must be kept up to date, and should reflect all updates currently in use.
Notice of Changes
In the event that revisions are made to this manual, Vertical Reality will send the appropriate pages
reflecting such changes as are deemed necessary or replacement document, to the individual for
replacement. Any pages that are then outdated must be destroyed and discarded.
In the event of replacement pages are sent, Vertical Reality will provide a cover letter outlining the
revision and the effective date of any procedural changes.

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Receipt, Acknowledgment and Warrantee Registration
PLEASE FILL IN AND MAIL TO VERTICAL REALITY
This Training/Operations Manual is an important document intended to help you become acquainted with the
Static Spider Mountain, Vertical Reality, guidelines as to safe and recommended operation.
Please read the following statement and sign below to indicate your receipt and acknowledgment of the Static
Spider Mountain/Vertical Reality Training Manual.
I have received and read my copy of the Static Spider Mountain/Vertical Reality Training Manual. I understand
that the information outlined in this manual are subject to change at the sole discretion of Vertical Reality at any
time. It is further understood that the owner of the Static Spider Mountain has the responsibility to ensure the
correct and latest version of the manual is being used.
As an owner of the Static Spider Mountain or authorized representative, it is my responsibility to
Keep this manual up-to-date with any chances that are made by Vertical Reality.
I understand that my signature below indicates that I have received the
Static Spider Mountain/Vertical Reality training Manual and that I have read it.
Authorized Representative Date
VIN NO
DATE PURCHASED
The signed original copy of this agreement will be held in the Corporate Office in
Miami, FL

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Company Overview
Vertical Reality is located in Miami, FL is a manufacturer/ distributor of commercial interactive sports and
fitness-fun equipment used in the amusement and recreational fitness markets. Designed for fun, VR is a
premier provider of commercial action based products to be used in the amusement, fitness and recreation
industry. Safely engineered VR products provide maximum revenue while providing thousands of hours of safe
and exciting entertainment for your customers.
Mission Statement
To be the premier provider of revenue-generating interactive sports products used in the amusement and fitness
markets.
Corporate Values
Our philosophy is centered on a commitment to excellence in meeting the needs of our customers, providing a
quality product that is safe, exciting and profitable.
Static Spider Mountain
Product Overview
Welcome to the Static Spider Mountain, Vertical Reality's latest in revenue generating interactive
sports products designed for the amusement, entertainment, and fitness industries. The Static Spider
Mountain is designed to meet ASTM F-1159-97a standards for the Amusement Industry. This means
that the Static Spider Mountain is designed, manufactured, tested, and supported by comprehensive
quality assurance and quality control measures to ensure product reliability and safety. The enclosed
information is an outline as to the procedures for safe operation and set-up of the product.
Ref: Static Spider Mountain device Code Compliance
ASTM F698-94 Physical Information
ASTM F747-97 Definition of Terms
ASTM F770-93 Operation Procedures
ASTM F846-92 Testing Performance
ASTM F893-95 Inspection
ASTM Fl 159-97a Design and Manufacture
ASTM Fl 193-97 Quality Assurance

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Training Overview
This training course is an introduction to the Static Spider Mountain and its operation. The purpose of this
manual is to provide a compilation of information that will assist you in proper and safe operation.
This manual is designed to aid in training you and your associates. The sections within this manual are
prerequisite to each other. In other words, the information in section one pertains to the information in section
two.
The philosophy of Vertical Reality is centered on a commitment to excellence in meeting the needs of its
customers and associates by providing them with the enclosed information.
The manual is designed to provide the Static Spider Mountain owner with the information, tips, and techniques
that will help the employees and owner operate the Static Spider Mountain as effectively and safely as possible.
It is no way a total representation of all facts. Safe operation of this Static Spider Mountain is the sole
responsibility of the Static Spider Mountain owner/operator. Good and reasonable judgment must be used when
promoting and/or operating the Static Spider Mountain.
Training Objectives
Upon reviewing this training, you will be able to complete the following:
• Explain specific information regarding the background and history of Vertical Reality.
• Understand the process for proper set-up of the Static Spider Mountain
• Identify and understand the inspection points for day-to-day maintenance.
• Define and understand the safe operation of the Static Spider Mountain.
• Identify and explain the rules for safe usage of the Static Spider Mountain.
Description and Materials used
The “Spider Mountain ” is a unique new climbing attraction for all ages that develops motor
skills and gives a complete new experience each time it is attempted. The participants climb
upwards or downwards through a series of levels of interlaced flexible webbing straps, until
either reaching the top level and descending to the bottom level via a tube slide.
During operation a vertical fall is prevented by the interlaced webbing at each level, ensuring a soft
landing over a maximum fall distance of approximately 27.5 inches. By having the webbing in individual
strands along with keeping the minimum participant height to 42 inches, the fall height to 27.5 inches it
ensures that there is no possibility of a child hanging them-self or stepping on another participant below.
The participants are prevented from escaping sideways through the spaces between the main support
rings by flexible mesh netting, which is securely connected to the main structural ring components.
Additionally, to prevent any injury to the participants resulting from a trip or fall, the main structural steel

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components are fully protected by soft padding, should a participant inadvertently fall against these. In
other words all contacts between the participants and the device are soft, which ensures that the
possibilities of any injuries are minimized. The ride is also supervised at all times, to ensure that over-
boisterous behavior is restricted.
Steel Rings or Vertical posts will always consist of material which will be of an
equivalent or greater grade than S235 structural steel.
Mesh side netting and top netting will always consist of a netting meeting or
exceeding the netting specifications for M-1250 HTPP Incord netting
Trampoline mat will always meet or exceed the specification of Tencate Nicolon
24109/24119 Trampoline Fabric.
Elastic Webbing will always meet or exceed the requirements of FAR 25.853
Rope specification: Polyester ¼ inch diameter Min strength of 1900 lbs.
Padding Specification: Foam tube with a nominal outside dimension of 3.4 inch and
nominal wall thickness of .75 inch with a min pre-heat release rate of 28 kW.
Cable ties specifications: Ultraviolet (UV) Resistant Nylon 6.6, Wide tie body .350"
(8.9mm) for improved aesthetics, 124 lb. (550N) minimum loop tensile strength, No
protruding head to cause injury since head is inverted.
If equipped with optional Tube slide: Galvanized Support Beam , UV resistant water
slide.
The name Mob The Static Spider Mountain with Tube slide and wall is the name for the entire system.
Physical Dimensions - The Static Spider Mountain meets all requirements for physical size as outlined
by the Department of Transportation. The dimensions of the Static Spider Mountain are:
Specifications.
• Width - 10' - 3"
• Height - 24'
• Length – 10'- 3"
• Weight - 3700 lbs.
Mechanical Engineering Approval - The Static Spider Mountain has been designed and reviewed by
engineers that stand behind the Static Spider Mountain design
Required Personnel - The Static Spider Mountain with slide and Rockwall can be operated with only
two people.
Site Selection
Total operational foot print required for Static Spider Mountain with-out slide is (12ft
wide by 12 ft. long).
Total operational foot print required for Static Spider Mountain with rock wall attachment
is (18 ft wide by 12 ft long).
Total operational foot print required for Static Spider Mountain with slide and Rockwall is
(18 ft wide by 16 ft long).

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Fencing or blocking of the area is not required due to the fact there are only two accessible
exits and one accessible entry way for the patrons.
Outdoor and Indoor locations should have a slope of 5 degrees or less.
Outdoor locations should be clear of any overhead obstructions, i.e. trees or power lines
by a minimum of 15 ft. Unit must be at least 5ft away from any obstacles located 360
degrees around the unit.
Indoor locations must have at least 12 inches of clearance from ceiling.
Checklist of Required Tools and Personnel for Erection
Required personnel for installation are 3.
Qty 3: ¾ inch sockets, ½ inch drive ratchets
Qty 3: ¾ inch wrench
Qty 3: Pry bars
Qty 3: Hammers
Qty 1: Torque wrench
Qty 1: Electric drill with ½ inch drill bit for drilling steel.
Qty 1: Scissor lift
ASSEMBLY of Static Model: SP24-8, SP22-8, SP20-8, SP18-8 & SP16-8
Installers must follow all OSHA regulations pertaining to the assembly of
structures 6 ft or taller. Vertical Reality recommends the use of a lift;
ladders are not acceptable for install.
Weather considerations for set-up: Do not set up in rain, snow, sleet, hail or if
wind is expected to reach 30 mph.
Locate the first ring; this ring does not have any bands or netting.
Set up the 3 base posts- Base post should be set up approximately directly
120 degrees away from each other. Base post must be held in place until
the first two rings are installed.
Begin with the bottom ring which is the only ring without any netting or
elastics. Place this ring with the chain facing up. Secure the ring to the
bases with supplied u-bolts. The posts are pre-drilled to accept supplied u-
bolts. (see below)

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Install flat washer, spring washer and nut on both u-bolts. At this
point in time we will hand tighten only. Repeat procedure for all
support legs. For a total of 6 u-bolts per ring.
Proceed to the next ring and bolt it to the post following the same
procedure as above. This ring must be the ring that has the
trampoline mat installed as this ring is the entrance and will have
the appropriate net attached. The opening net has an opening of
36 inches in width. (see second Picture below)
You are now ready to install the remainder of the rings. From the
third ring to the top ring the ring must be positioned with the
chain facing down. The number of rings will depend on the model
you purchased.
The next to last ring will have the widest net.
(See picture below)

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The last and final ring will have a round net installed but no elastic
bands. (see picture below)
Once all the rings are installed, we must torque all u-bolts to 50
ft-lbs. There are 6 U-bolts per ring, requiring 12 flat washers, 12
spring washers and 12 nuts. Starting at the bottom of structure
and ending at the top.
We can now begin securing the nets to the levels above and
below it, using the supplied lashings.
Lashings are installed by snaking the lashing through the chain,
net and securing a knot every 4 to 5 ft. (See picture below)

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Repeat the procedure above for the entire unit from bottom to top.
The next step is to secure pads to all rings and uprights if not installed
already. Pads have a slit on one side and are secured via supplied special
zip ties. (see picture below)
Indoor locations will require installing four Hilti red ½ by 3 inch long
wedge anchors per leg of steel structure in required 4.5 inch min slab .
Please see pictures below for installation instructions.
Outdoor locations will require installing eight Hilti red 1/2 diameter
by 5 inch long Galvanized wedge anchors per leg in required 10 inch
min thick slab for 120 mph wind zone. Please see pictures below for
installation. (please see appendix B for specific slab information)

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APPLICATION & INSTALLATION
Using a diameter which equals the Clean hole & insert anchor. Expand anchor by tightening
anchor diameter , drill hole to min Drive the stem till washer is flush nut or head to proper torque.
embedment.
Repeat procedure above four times per leg, for a total of 12 anchors
for all models.
Torque all anchor nuts:
1. 5/8 diameter anchors require 85 ft-lbs
2. ¾ diameter anchors require 150 ft-lbs
3. ½ diameter anchors require 70 ft-lbs

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Setting up Spiral Slide-
Spiral slide will come pre-assembled except for last section or exit of slide. Slide must be
lifted into location.
Spiral slide attaches to the top of the spider via three brackets. These brackets are installed
once the spider is in correct position.
Once the Spider is attached to structure it can be anchored. Please
make sure base of slide is straight.
Spider base is anchored via 4 concrete anchors supplied.
Next step is to install slide exit, bolts are pre-installed. Remove bolt
and slide Tube into each other. Bolt Holes will align once tube is
inserted completely.
The final step is to install leg support. Leg support is bolted to slide
and anchored to ground.
Rock Panel & Auto Belay installs
Rock panel will come predrilled and is attached to frame opposite

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the tube slide. Fasteners will be included for install, 3/8 galvanized
fasteners.
Mount panel to frame.
Mount auto belay frame to Spider Mountain. Auto belay attaches via
supplied bolts.
Mount top davit bar to spider via supplied bolts. Davit will come
pre-assembled with cable and pulleys.

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Weather Considerations
Wind
DO NOT operate or allow any participants in the Static Spider Mountain if wind speeds
exceed 35 mph.
Do not set up or operate in inclement/severe weather .
It is the responsibility of the operator, owner or other responsible party to be aware of weather
conditions and make the appropriate call for closure of the Static Spider Mountain if necessary.
Lightning
DO NOT operate if thunder is heard less than 10 seconds after seeing lightning.
Rain
Spider Mountain can be operated in light rain with-out any adverse effects.
Spider Mountain with climbing station can be operated in light rain with-out any adverse
effects.
When closure of the Static Spider Mountain is necessary, we recommend that the opening be
closed or covered.

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Inspections and Preventive
Maintenance & Wear Limits Checklist.
Daily Inspections
Check and replace elastic bands if needed (see Picture )
Elastic wear limits: Replace when broken
To replace elastic first remove broken strand and take note of its original orientation. We
then measure the distance the elastic was installed and cut approximately 70 percent of
the distance for the new elastic. Secure the elastic on one end via knot and stretch to
original location to tie the opposite end.
Check netting, lashing and zip ties (see Picture below)
Netting Wear limits: Two or more broken strands will require net replacement.
To replace net remove old lashing by cutting it from chain and remove damaged level.
To re-install level, place the net in position and hold in place with 6 to 8 zip ties around
the top of the net.
Begin installing lashing through the top of the net & chain like a snake and secure via
knot every 4 to 5 ft. Lashing should pull the net very close to the chain. Repeat
procedure for bottom of net. Remove initial zip ties and inspect. There should be little
to no gap between the net and chain.

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Check padding and replace or repair if needed.
Padding Wear Limits: Replace when broken or ripped.
Check trampoline pad and lashing, replace or repair if needed (see Pictures below)
Lashing is installed in a zigzag manner through the pad and chain and secured via knot to
the chain every 3 to 4 ft.
Trampoline wear limits: Replace if any one hole is larger than an inch in diameter.
Trampoline lashing limit: Replace any broken lashing. Lashing is installed by running the
lashing through the mat ends and chains see picture below.
Check Padding on entire unit, replace if torn. (To replace padding, begin by removing old
padding by cutting old zip-ties. Padding has a slit down one side to fit over the rings or
uprights. Secure new padding with zip ties every 24 to 32 inches.
If equipped with optional rock climbing wall:
1. The first step is to check that the auto belays are functioning properly, pull the cable to the
down position using the attached rope and gently release if the cable retracts the system
has passed the first test. Absolutely no climbing should be performed on the wall if the

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auto-belay is not functioning.
2. Make sure to always inspect the Auto-Belay devices to ensure proper air-tank pressure (40
to 50 lbs) with all the cables at the top of the wall.
3. Check oil level in all pressure tanks with the cables at the top. The appropriate amount
of hydraulic fluid is 2 to 3 inches from the bottom of tank with the cables at the top of
the wall. Required oil is AW 32 hydraulic oil.
4. Check for hydraulic leaks from cylinders, hoses and tanks.
5. Visually inspect pulleys for each belay station. Check for cracks and broken edges.
6. Inspect all auto-locking carabineers for proper operation. Carabineers must auto-lock
when released. If they stick open or do not lock positively, replace immediately.
Check Carabineers for excessive wear, if worn replace immediately.
7. Inspect all rock climbing harnesses for wear, special attention must be given to the main
attachment point. In addition, check each and every harness to ensure the stitching is
tight. If the harnesses are visibly worn or are not functioning as intended discard
immediately and replace with new harness. Again, as a matter of precaution, you may
want to replace harnesses yearly. The Maximum life of the harness is three years from first
use. You must keep track of the age of the harness.
8. Cables must be inspected daily. If fraying or rusting has occurred, replace the cable
immediately. Inspect the cable ends by the crimps. If fraying or Rusting broken
strands, replace immediately. If the cables are kinked or show signs of wear, replace
them immediately.
9. Check swivels at cable ends for proper operation. The swivel must spin freely and be
equipped with both clevis pins and locking rings. If swivel does not spin it needs to be
cleaned by blowing compressed air between the body of the swivel and the carabineer
attachment point. Followed by a small application of wd-40 or any other quality spray
lubricant on the same location.
10. Check top davit pulley for signs of wear, replace if necessary.
11. Auto bailey Piston head bracket, must be inspected. Rod end should be flush with top nut
and both nuts are tight against pulley bracket. If nuts are loose they must be re-tightened.
(See picture on next page)

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Check that all pins are installed. Ride is equipped with three safety pins
QTY: 1 ½ inch by 5 inch Clevis Pin
QTY: 2 5/8 inch by 5 inch Clevis Pin
Mechanical Inspection:
The safety check needs to be performed and we recommend a daily safety check sheet be
filled out as mentioned above before every day of operation. These sheets then needs to be
kept on file on site for random audits by either park officials or Vertical Reality
representatives at all times.

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Employee Documentation.
Documentation of employee training and status as well as a list of each employee have
address and phone number. A training manual is to be on site at all times; Copies of this
documentation are also to be handed out to Park’s Games Department Management, to the
Site Manager, and to a Vertical Reality Representative.
Monthly Inspections
Inspect welds on frame and chain. (see Picture below)
If equipped with optional rock climbing wall:
1. Check pulley Movement and also check the condition of the welds on the pulley brackets and
the pulley bar that attaches to the hydraulic cylinders, if there is evidence of rust please clean
and inspect that the welds are still 100 %.
2. Check the entire belay system frame for cracks.
3. Auto bailey Piston head bracket, must be inspected and nuts checked for tightness. All ½
bolts must also be inspected for rust and condition. If replacement is deemed necessary it
must be replaced with a grade 8 bolt only and nylon jam nut.
YEARLY INSPECTIONS
Replace auto belay cables every year, cables must be purchased through Vertical reality
manufacturing.
NDT requirements
Rides will require a 100% visual inspection at 7 years of age by a certified welder. Particular attention to
all the structural welds on the Spider and metal condition.
Rides will require a 100% visual and 30% magnetic particle test at 10 years of age by a certified testing
company.
Wear Dated Items
-Elastic Bands
-Zip Ties
-Padding
-Netting