Vertical Reality MFZBRT User manual

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Mobile Free Fall/ Zip Combo with optional Bungee Trampoline and
Rock Wall Operations Manual
Model: MFZBRT
Travel Weight: 9,980 lbs. and 10,780 lbs. with optional bungee
REVISION 01/09/17
MIAMI, FL 33157
Tel [phone] Fax [phone]
Web Page www.verticalreality.com
Email [e-mail]

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Welcome, it is with great pleasure that we congratulate you on your Mobile Free Fall/ Zip Combo
purchase and welcome you to Vertical Reality. We are excited about our products and feel confident that
through proper planning, placement and hard work, the Mobile Free Fall/ Zip Combo will be a rewarding
and profitable purchase. Our philosophy is centered on a commitment to excellence in meeting the needs
of our customers, providing a quality product that is safe, exciting and profitable. We encourage you to
likewise develop a standard of quality and service that makes you the leader in supplying Mobile Free Fall/
Zip Combos for the amusement, entertainment and special attractions market.
Our goal is to establish a relationship with your company. One that will promote Vertical Reality and your
company, as successful partners, providing entertainment for those who are looking for the best new
attraction in the market.
Our part in making our team successful is:
Commitment to a proper, effective, safe and profitable design
Seven days a week customer service support
Manufacturing to ASTM F-24
Committee standards as presented in Volume 15.07, ADIPS, TUV, CE
Vincotte safety standards for the worldwide amusement industry
Your part in building a successful business using Vertical Reality products is:
• Commitment to safe operation
• Consistent inspection for proper maintenance
• Effective marketing and promotion
• Active promotion of the activity
We are looking forward to a long and prosperous relationship. Should you have any comments or
questions, please do not hesitate in calling.
Sincerely,
Ken A Sharkey
Director

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Confidentiality Agreement
This manual and the content within this manual are for the exclusive use and operation of the Mobile Free
Fall/ Zip Combo, the owner of the Mobile Free Fall Tower, its authorized personnel and for Vertical
Reality. This manual is designed to provide accurate and authoritative information in regard to the subject
matter covered. This manual may not be reproduced in whole or part in any form or by any means,
without the prior written consent of Vertical Reality.
Confidentiality
This manual contains proprietary information belonging to Vertical Reality. It is to be viewed only
by persons employed by Vertical Reality and/or the Mobile Free Fall/ Zip Combo owner and
authorized personnel.
Distribution
This manual is not to be distributed to any other persons other than those actively engaged in the
operating and/or marketing of the Mobile Free Fall/ Zip Combo to customers serviced by the owner
of the Mobile Free Fall/ Zip Combo.
Disposition
This manual is the property of the Mobile Free Fall/ Zip Combo owner and Vertical Reality.
It must be returned to Vertical Reality upon receipt of an updated manual or discarded.
Revision
Vertical Reality may make periodic additions, deletions and modifications to this manual.
These updates will, in the judgment of Vertical Reality, add to the quality of services offered.
This manual must be kept up to date, and should reflect all updates currently in use.
Notice of Changes
In the event that revisions are made to this manual, Vertical Reality will send the appropriate
pages reflecting such changes as are deemed necessary or replacement document, to the
individual for replacement. Any pages that are then outdated must be destroyed and discarded.
In the event that replacement pages are sent, Vertical Reality will provide a cover letter outlining
the revision and the effective date of any procedural changes.

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Receipt, Acknowledgment and Warrantee Registration
PLEASE FILL IN AND MAIL TO VERTICAL REALITY
This Training/Operations Manual is an important document intended to help you become acquainted with
the Mobile Free Fall/ Zip Combo, Vertical Reality, and guidelines for safe, recommended operation.
Please read the following statement and sign below to indicate your receipt and acknowledgment of the
Mobile Free Fall/ Zip Combo /Vertical Reality Training Manual.
I have received and read my copy of the Mobile Free Fall/ Zip Combo /Vertical Reality Training Manual.
I understand that the information outlined in this manual is subject to change at the sole discretion of
Vertical Reality at any time. It is further understood that the owner of the Mobile Free Fall/ Zip Combo
has the responsibility to ensure the correct and latest version of the manual is being used.
As an owner of the Mobile Free Fall/ Zip Combo or authorized representative, it is my responsibility to
keep this manual up-to-date with any chances that are made by Vertical Reality. I understand that my
signature below indicates that I have received the Mobile Free Fall/ Zip Combo /Vertical Reality training
Manual and that I have read it.
__________________________________________ _____________________________
Authorized Representative Date
VIN NO: ____________________________________________
Date Purchased ________________________________________
The signed original copy of this agreement will be held in the Vertical Reality Corporate Office in Miami, FL

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Company Overview
Vertical Reality, located in Miami, FL is a manufacturer/ distributor of commercial interactive sports and
fitness-fun equipment used in the amusement and recreational fitness markets. Designed for fun, VR is a
premier provider of commercial action based products to be used in the amusement, fitness and recreation
industry. Safely engineered VR products provide maximum revenue while providing thousands of hours
of safe and exciting entertainment for your customers.
Mission Statement
To be the premier provider of revenue-generating interactive sports products used in the amusement and
fitness markets.
Corporate Values
Our philosophy is centered on a commitment to excellence in meeting the needs of our customers,
providing a quality product that is safe, exciting and profitable.
Mobile Free Fall / Zip Combo
Product Overview
Welcome to the Mobile Free Fall / Zip Combo, Vertical Reality's latest in revenue generating interactive
sports products designed for the amusement, entertainment, and fitness industries. The Mobile Free Fall /
Zip Combo is designed to meet ASTM F24 standards for the Amusement Industry. This means that the
Mobile Free Fall / Zip Combo is designed, manufactured, tested, and supported by comprehensive quality
assurance and quality control measures to ensure product reliability and safety. The enclosed information
is an outline as to the procedures for safe operation and set-up of the product.
Ref: Mobile Free Fall Combo Device Code Compliance
ASTM F747 –15: Standard Terminology Relating to Amusement Rides and Devices
ASTM F770 –15: Standard Practice for Ownership, Operation, Maintenance, and Inspection of Amusement Rides
and Devices.
ASTM F2974 –15: Standard Guide for Auditing Amusement Ride and devices.
ASTM F1159 –16: Standard Practice for Design of Amusement Rides and Devices that are Outside the Purview of
Other F24 Design Standards.
ASTM F1193 –16: Practice for Quality, Manufacture, and Construction of Amusement Rides and Devices.
Training Overview
This training course is an introduction to the Mobile Free Fall / Zip Combo and its operation. The
purpose of this manual is to provide a compilation of information that will assist you in proper and safe
operation.

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This manual is designed to aid in training you and your associates. The sections within this manual are
prerequisite to each other. In other words, the information in section one pertains to the information in
section two.
The philosophy of Vertical Reality is centered on a commitment to excellence in meeting the needs of its
customers and associates by providing them with the enclosed information.
The manual is designed to provide the Mobile Free Fall/ Zip Combo owner with the information, tips, and
techniques that will help the employees and owner operate the Mobile Free Fall/ Zip Combo as effectively
and safely as possible. It is no way a total representation of all facts. Safe operation of this Mobile Free
Fall Tower is the sole responsibility of the Mobile Free Fall/ Zip Combo owner/operator. Good and
reasonable judgment must be used when traveling, promoting and/or operating the Mobile Free Fall/ Zip
Combo.
Training Objectives
Upon reviewing this training, you will be able to complete the following:
Explain specific information regarding the background and history of Vertical Reality
Understand the process for proper set-up of the Mobile Free Fall/ Zip Combo.
Identify and understand the inspection points for day-to-day maintenance.
Define and understand the safe operation of the Mobile Free Fall/ Zip Combo.
Identify and explain the rules for safe usage of the Mobile Free Fall/ Zip Combo.
Description and Materials used
The “Mobile Free Fall/ Zip Combo” is a unique new attraction for all ages. The participants walk up the
tower via a staircase until reaching the top level. Once reaching the top level, participants can decide to
Free Fall or Zip line out of the rear of the tower. In both cases they are attached via a safety lanyard. The
Free Fall section comes equipped with a QuickJump Free Fall device for each station. The QuickJump
Free Fall Device is a descent device designed specifically for use as an amusement ride. Head Rush
Technologies offers a maximum descent height of 12.5m (41 ft) and is suitable for rider weights ranging
from 16 - 130 kg (35 - 285 lbs).
The design of the QuickJump Free Fall Device permits simple installation and removal and incorporates an
advanced self-regulating brake system and automatic webbing line retraction. The patented braking
mechanism offers riders an initial free fall followed by a consistent descent with a minimal variation in
descent rate of both children and adults. There are no wearing parts in the brake mechanism, ensuring
reliability remains high, while maintenance and operating costs are kept to a minimum. To protect the
longevity of the QuickJump Free Fall Device, installation, care and use of the QuickJump Free Fall Device
must be carried out in accordance with the instructions in this manual.
The Zip Line portion comes equipped with a Zip Stop brake system for each Zip Line.
The ZipSTOP is a controlled braking force device designed specifically for use in the zip line industry at
the end of zip line runs to slow riders to a stop.

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The ZipSTOP caters to a range of rider weights and approach speeds and offers a consistent and smooth
braking force for all riders. The design of the ZipSTOP permits simple installation and incorporates an
advanced self-regulating brake system and automatic line reset. The patented braking mechanism offers
riders a smooth stop and is designed to minimize variations in deceleration rate and stopping distance of
both children and adults. There are no wearing parts in the brake mechanism, this ensures reliability
remains high, while maintenance and operating costs are kept to a minimum. To protect the longevity of
the ZipSTOP, inspection and maintenance must be carried out in accordance with the instructions in this
manual.
Ride Specifications:
Vertical posts will always consist of material, which will be of an equivalent or greater grade than
ASTM A500 grade B structural steel.
Padding Specification: Foam tube with a nominal outside dimension of 3.4 inch and nominal wall
thickness of .75 inch with a minimum pre-heat release rate of 28 kW.
Cable ties specifications: Ultraviolet (UV) Resistant Nylon 6.6, Wide tie body .350" (8.9mm) for
improved aesthetics, 124 lb. (550N) minimum loop tensile strength, No protruding head to cause
injury since head is inverted.
Hydraulic DC lifting pump with 3000 psi pressure relief.
Hydraulic Hose –Rated for 4000 psi.
QuickJump Specifications:
Model: QJ150-12A
Dimensions: 80 x 320 x 216 mm (15 x 12.6 x 8.5 in)
Net Weight: 19.75 kg (44 lbs)
Materials: Casing Aluminum Alloy
Internal parts Zinc plated steel
Nozzle Modified Acetal plastic
Nozzle Insert 304 Stainless Steel
Webbing Line 20.8 mm Nylon Spectra webbing
Maximum Mounting Height: 12.5 m (41 ft)
Minimum Mounting Height: 8 m (26 ft)
Minimum Distance - Nozzle to Platform: 1.8 m (5 ft)
Maximum Distance - Nozzle to Platform: 2.1 m (7 ft)
Min. Rider Weight: 16 kg (35 lbs)
Max. Rider Weight: 130 kg (285 lbs)
QuickJump Trolley 3 tons
QuickJump Release 5000 lbs. capacity.
ANSI Z-359.1 Compliant Safety Lanyard and Carabineers.
Full Body Harness tested to EN 12277 standards.
Landing Matt that meets ASTM F1292 specification for Impact Attenuation of Surfacing Materials
for a critical fall height of 3ft (1m).
Zip Line Specifications:
Zip Line cable rated for 11 tons.
ANSI Z-359.1 Compliant Safety Lanyard and Carabineers.
Full Body Harness tested to EN 12277 standards.

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Zip Line Brake rated for 41KN.
Model: ZP 150-17 Classification: Zipline Braking Device
Dimensions: 80 x 350 x 140 mm (15 x 12.6 x 5.5 in)
Net Weight: 21 kg (48 lbs)
Materials: Casing Aluminium Alloy
Internal parts Zinc Plated Steel
Nozzle Modified Acetal plastic
Line 20 mm Nylon Spectra webbing
Max. Line Extension: 12.5 m (41 ft)
Min. Rider Weight: 10 kg (40 lbs)
Max. Rider Weight: 150 kg (250 lbs)
Max. Deceleration Speed: 80 m/sec2
If equipped with optional 24 ft. Rock Wall: Equipment list & assembly
6 Polycarbonate Sheets 4 ft. by 8 ft. sheets, ½ inch diameter. 3 sheets on each side of the tower
50 Handholds with backings and bolts 25 per side
2 Speed Harnesses
Two TruBlue Auto belays system
Device Dimensions: 15 in x 12.6 in x 5.5 in (380 mm x 320 mm x 140 mm)
Device Weight: 42.5 lbs (19.3 kg)
Maximum Descent Velocity: 6 ft/s (1.8 m/s)
Maximum Descent Height: 41 ft (12.5 m)
Rated Working Capacity: 22 to 250 lbs (10 to 150 kg)
Webbing Minimum Average Breaking Strength: 3,507 lbs (15.6 kN)
Housing Materials: Cast aluminum and modified Acetal webbing feed-in nozzle
Line Materials: Nylon/Spectra Webbing 0.9 in (20.32 mm) wide, 0.1 in (2.5 mm) thick
T tool for handhold tightening.
If equipped with optional Bungee Trampoline: Equipment List & Assembly
The Bungee Trampoline option comes complete with all major components and is pre-installed for
minimum set up time and operation. The trailer consists of 4 masts that are attached to the frame of the
trailer and secured with pins, 3 motors or winches that have been preinstalled that requires a 110v 25 amp
service. Or 220v 30 amp service with the optional 220v 2.5hp motors. The unit will have 3 inflatable
trampolines.
4 Aluminum poles 4 inch diameter schedule 40 grade 6061 –T6 by 11ft long
4 Aluminum poles 4 inch diameter schedule 40 grade 6061 –T6 by 10ft long
3 Set of Power Cords or loops (32 thick loops and 16 thin)
3 Bungee-Trampoline-Harnesses (2 S-M, 2 M-L)
6 Bungee-Aluminum-Swivel (1 pair for one set of elastics)
9 Bungee aluminum swivel pulleys
1 Electric blower (110volt -60HZ): If equipped with inflatable trampolines

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3 Jump ropes
4 Stainless pins ½ inch diameter by 5 ½ inches long
4 Stainless pins 5/8 inch diameter by 5 ½ inches long
6 Zinc Plated Clevis pins ½ inch diameter by 5 ½ inches long
4 Zinc Plated clevis pins ½ inch diameter by 3 inches long
36 Zinc Plated R-clips for all pins.
8 ¼ inch diameter galvanized cables with turnbuckles.
16 Steel carabineers for cables
(See below for sample, jump ropes come pre-assembled with all gear.)
The name Mob The Mobile Free Fall/ Zip Tower is the name for the entire system. The Mobile unit has been designed to
travel down the road in a down/closed fashion. As a reminder, please abide by all traffic laws and
warnings. We recommend that you not exceed 55 mph when towing the trailer even if the posted
legal limit is higher.
Physical Dimensions - The Mobile Free Fall Tower meets all requirements for physical size as outlined by
the Department of Transportation. The dimensions of the Mobile Free Fall Tower are:
• Width - 8' - 6"
• Height - 13'
• Length – 40'
• Weight – 9,980 lbs. With optional bungee –10,780 lbs.
Mechanical Engineering Approval - The Mobile Free Fall/ Zip Tower has been designed and reviewed by
certified engineers that stand behind the Mobile Free Fall/ Zip Tower design.
Hitch and Wiring - To pull the Mobile Free Fall Tower you will need a 2 5/16 -inch ball, a seven- (7)
prong Round Trailer wiring plug and a tow vehicle rated for 12k or higher. Vertical Reality recommends at
least a 2500 series truck to tow the trailer. Remember that your tow hitch must be equipped with a 12-Volt
charge if you want the battery to charge as you are towing the unit.

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The trailer is equipped with electric brakes as the standard configuration. The trailer can also be equipped
with surge brakes as an option. Please ensure that you have an electric brake controller installed for the
electric brakes to operate.
Site Selection
Total operational footprint required for the Mobile Free Fall Zip Tower is 20 ft. wide by the
length of the Zip line trailer. If equipped with the optional bungee the footprint becomes 30 ft.
wide starting at the first trailer axle closest to the tower and goes to the end of trailer. The
width goes down to 15ft after the end of the trailer and extends the length of the zip line to the
zip anchor.
Combo Free Fall / Zip Tower
Fencing or blocking of the QuickJump area is recommended but not required.
Fencing or blocking of bungee area is required.
Fencing of the Zip Line area is required if spectator contact is possible.
Fencing is not required if zipping over water.
Fencing or blocking of wall not required.
Outdoor locations should be clear of any overhead obstructions, i.e. trees or power lines by a
minimum of 15 ft. Unit must be at least 5 ft. away from any obstacles located 360 degrees
around the unit.
Indoor locations must have at least 12 inches of clearance from ceiling.
Tools & Items Required for Set-up
Qty 2: ¾ wrench.
Qty 2: ¾ sockets and ratchet.
Qty 1: 16ft A frame ladder
Qty 1: 24ft extension ladder.

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Setting up the Free Fall/ Zip Tower
Upon positioning the Mobile Free Fall Tower trailer in place, we begin by removing the trailer from
Vehicle. Then;
Rotate front Jack by removing its respective pin and re-inserting once the jack is 90 degrees with
the trailer. Pins must be inserted completely.
Unlock trailer coupler by removing r-clip and lifting the locking handle. We can now begin to
turn the jack handle until the trailer coupler is above the hitch. Remove 7 way plug and safety
chains from rear of tow vehicle. Move tow vehicle away from trailer at this time.
Slide out rear jack arms by first removing travel pin and then by sliding out approximately 20
inches. Do not slide out further than where the second pin can be inserted. Re-install pin on jack
arms to ensure they do not get lost. Repeat same procedure for opposite side. (See Below)

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Raise the jacks at the rear of the trailer followed by the middle jacks. The middle jacks are
located just before the fenders. Slide out middle jack arms 20 inches and turn jacks to operational
position. Make sure that the jack pins are properly inserted before engaging the jacks.Jacks
should be raised until tensioned against the ground. Do not lift trailer tires off the ground.
Do the same for both sides. (See picture below)
At this time, make sure all trailer support jacks should be installed. There are four jacks two on
the left and two on the right, which attach to jack arms with pre-welded couplers.
If equipped with optional Rock Wall. (All Rock Wall instructions are in blue letters)
If unit is equipped with optional rock wall panel, you must remove pin from davit arm and move to
the operating position before raising the Free Fall Tower. The davit has only two positions a travel
position and operating position. The operating position will place the belay cable at the center of
the panel. You must do this for both sides of the tower.
If equipped with optional Bungee. (All Bungee Trampoline instructions are in orange letters)
Remove tongue jack and 7-way plug at the rear of trailer tongue. We can remove the trailer tongue
by removing the two large pins that hold it in place. Place pins in toolbox to keep from misplacing.

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Remove Bungee Support Arms from trailer and begin to install them on the bungee base. Each arm
is marked with a letter to a corresponding corner. The arms are split into a base section and a top
section. Assemble all four support-arms at this time by sliding and pining the top section.
Place support-arms next to each of its corresponding corner. Remove the large pin on the base and
begin to install each of the bungee support arms. Install all four-support arms at this time.
Swing support arms into position and lock in using the ½ diameter pin and clip.
Install all four jacks for swing support arms.

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Remove Bungee poles from their travel brackets on the trailer base. Remove the two front pole
holder brackets from the trailer. Brackets are held in place via clevis pin. Store brackets in the
toolbox.
Remove both of the tower travel locks in the front and store all brackets and pins in the toolbox.
Each travel lock consists of two pins, rectangle tube and U shape bracket that must be removed.
Connect both attendant safety (fall protection) life-line to tower. The safety line attaches to the
center top of the tower on the free fall section and at the rear of the zip line platform.
(See picture below).
Locate the hydraulic lift control switch located on the passenger side of the trailer inside the
tool-box. Double check that all travel pins have been removed.

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Make sure there is proper clearance for the arc of the Mobile Free Fall Zip Tower before up
righting. Caution: Be aware of possible-over-head obstacles before raising Mobile Free Fall
Zip Tower.
Install the retract winch to the top of the tower at this time. The retract winch is attached
via two grade eight fasteners.
Connect both zip line cables, the brake cable and the retract cable to the tower at this time.
Each of the two Zip cables attach via a large 7/8 diameter grade 8-bolt and nylon nut. Install both
bolts and nuts and make sure they are tightened to 25 ft.-lbs.
The brake cable is attached via two steel screw lock carabineers. Once installed please make sure
the screw is in the locked position.
Release the Zip line platform by removing the turnbuckle and cable. The platform has red wheels
that will roll on the trailer while the unit is being raised.
Using the hydraulic lift control begin raising the tower until the center rail on the lower platform
can be installed. The center platform has two tabs in the center to accommodate the center rail.
The center rail is attached via the supplied grade eight fasteners. (See pictures on next page).

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Grab one of the side rails for the Zip platform and attach them to the tower via the supplied
fasteners. The tower has two holes on each side to receive the side rails. Grab the rail for the
opposite side and repeat the procedure.
Connect both side rails to the platform at this time, by pulling the platform to the rail bottom.
Platform is attached to rail via supplied grade eight bolts. (See Picture on Next Page).

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Install both of the gates using the supplied clevis pins and locking rings.
At this time, we must raise the tower slightly in order to install the platform supports.
The platform supports attach to the vertical tower beams and the front of the zip platform using the
supplied fasteners.
Tighten all of the Zip Platform fasteners at this time. Make sure all of the platform fasteners are
tight and properly installed.
Confirm that all the side rails and gates are locked in place. It is very important that someone
makes sure that the brake line and retract line do not get snagged on any part of the trailer
or anchor! Hold the up button secure until the Mobile Free Fall Tower base is about to touch the
ground. DO NOT PUSH AND RELEASE THE CONTROL BUTTON MULTIPLE TIMES
WHILE RAISING THE MOBILE FREE FALL TOWER. Rather, press the button
continuously until the Mobile Free Fall/ Zip Tower base is about to touch the ground. Once the
Mobile Free Fall Tower is about to touch the ground start using the leveling jacks to raise the
trailer so the base barely touches the ground. Raise both jacks at the same time. Continue raising
the Mobile Free Fall/Zip Tower until the frame is resting on the ground in whole or in part, level
on the trailer frame. Lower both jacks until there is very little pressure on them. Make sure that
only the metal frame is resting on the ground. If only a portion of the metal Mobile Free Fall
Tower frame is resting on the ground, shim up the portion of the Mobile Free Fall Tower base not
touching the ground with wood or metal shims. Shim only the metal frame!

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We can now begin with the installation of the vertical support brackets. Remove all of the support
pieces attached to the trailer.
There are two support brackets attached to each side of the tower. Remove the pin holding the
bottom section to the tower.
Push the support brackets away from the tower and begin installing the horizontal supports to the
tower and vertical support using the supplied fasteners. Three support brackets attach to the
vertical support. The middle support will require an extension ladder to install. All brackets
attach via supplied fasteners. (Please see pictures on next page).

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Install the Jack to the vertical support bracket. The support bracket has a jack coupler welded on
one end where the jack is secured via the attached clevis pin. Move the jack handle to align
jackleg to trailer bracket if necessary. Secure the lower side of jack to the trailer using the
supplied grade eight fastener.
Repeat the same procedure on the opposite side. (See pictures below).
Tighten all vertical and support fasteners at this time.
Begin assembling the vehicle or Sled Anchor for the Zip line at this time.

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The vehicle anchor can only be used for zip line distances of 300ft. or less. You need one
vehicle and anchor per zip station. Any distance above 300 ft. will require a sled anchor or
universal anchor.
If Zip distance is going to be above 401 ft. you must install the supplied counter weight on
the front of tower once erected. The counter weight attaches to the tower via the supplied
fasteners. Install the padded cover over the counter weight at this time.
Vehicle Anchor assembly:
Vehicle anchor center attaches to a class 5 or class 6 hitch on the back of the vehicle via a 5/8 pin.
The anchor has two support legs with jacks that bolt to center section and two vertical support
arms that must be fastened in place. Tighten all fasteners.
Zip retract pulley bracket must also be installed. It is attached via two grade 8 fasteners.
We can now connect the tension meter to the Pintle hook on the anchor. Attach the chain hoist to
the other end of the tension meter. Make sure tension meter readings can be read easily.
Connect Zip Line cable to the other end of the chain hoist. The Zip Line is the thick 19mm
polymer cable.
Connect the 15mm Brake cable end from the trailer to your large turnbuckle. The Brake line is
the 15mm polymer cable or the ¼ inch steel cable.
Connect the Zip stop to the Anchor bracket using the supplied pins.
Connect Pulley and blue rope to Zip stop and close quick link. (See picture on next page).