Vestil HU-C Series User manual

rev. 3/10/2015 HU-C, Manual
Copyright 2015 Vestil Manufacturing Corp. Page 1 of 11
HU-C-SERIES STORAGE RACKS
INSTRUCTION MANUAL
Receiving instructions:
After delivery, IMMEDIATELY remove the packaging from the product in a manner that preserves the
packaging and maintains the orientation of the product in the packaging; then inspect the product closely
to determine whether it sustained damage during transport. If damage is discovered during the
inspection, immediately record a complete description of the damage on the bill of lading. If the
product is undamaged, discard the packaging.
NOTES:
1) Compliance with laws, regulations, codes, and non-voluntary standards enforced in the location where
the product is used is exclusively the responsibility of the owner/end-user.
2) VESTIL is not liable for any injury or property damage that occurs as a consequence of failing to apply either:
a) Instructions in this manual; or b) information provided on labels affixed to the product. Neither is Vestil
responsible for any consequential damages sustained as a result of failing to exercise sound judgment
while assembling, installing, using or maintaining this product.
VESTIL MANUFACTURING CORP.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: [phone] -or- Toll Free [phone]
Fax: [phone]
www.vestilmfg.com e-mail: [email protected]m
Table of Contents:
Signal words………………………………………………..………………………………………………………………………2
Hazards of use….………………………………………………………………………………………………………………….2
Product Specifications by Model…………………... …………………………………………………………………………... 3
FIG. 1A: HU-C-8 & HU-C-10 exploded parts diagrams…….………………………………………………………………… 4
HU-C-8 & HU-C-10 parts lists……………………………………………………………………………………………..……. 5
FIG. 1B: HU-C-12 & HU-C-14…………………………………………………………………………………………………… 6
HU-C-12 & HU-C-14 parts list…………………………………………………………………………………………………… 7
Assembly instructions……………………………………………………………………………………………………………..8-10
Maintenance………………………………………………………………………………........................................................10
Limited warrant
y
…………………………………………………………………………………………………………………... 11

rev. 3/10/2015 HU-C, Manual
Copyright 2015 Vestil Manufacturing Corp. Page 2 of 11
SIGNAL WORDS:
This manual uses SIGNAL WORDS to indicate the likelihood of personal injuries, as well as the probable
seriousness of those injuries, if the product is misused in the ways described. Other signal words call attention to
uses of the product likely cause property damage.
The signal words used appear below along with the meaning of each word:
Identifies a hazardous situation which, if not avoided, WILL result in DEATH or
SERIOUS INJURY. Use of this signal word is limited to the most extreme
situations.
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or
SERIOUS INJURY.
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or
MODERATE injury.
Identifies practices likely to result in product/property damage, such as operation that
might damage the product.
Each person who assembles, installs, uses, or maintains this product should read the entire manual in advance
and fully understand the directions. If after reading the manual you do not understand an instruction, ask
your supervisor or employer for clarification, because failure to adhere to the directions in this manual
might result in serious personal injury.
Hazards of use:
Vestil strives to identify foreseeable hazards associated with the use of its products. However, material handling is
dangerous and no manual can address every conceivable risk. The end-user ultimately is responsible for exercising
sound judgment at all times.
Electrocution might result if any part of the rack system or items or materials placed on the rack contacts
electrified wires. DO NOT install the rack in a location where contact with electrified wires will occur.
If this product is used or assembled improperly or carelessly, people in the area might sustain serious
personal injuries or even be killed. ALWAYS use the product properly:
Failure to read and understand the entire manual before assembling, installing, loading or servicing the
product constitutes misuse.Read the manual to refresh your understanding of proper use and maintenance
procedures as necessary.
DO NOT exceed the maximum rated load.
Inspect the rack periodically (AT LEAST once per month). DO NOT continue to use the rack if the inspection reveals
structural damage. Examples of structural damage include: 1) warped, deformed, or damaged posts (uprights) or base
frame members; 2) cracked welds; 3) enlargement of bolt holes, etc.; 4) corrosion, severe wear, or other condition that
affects the ability of the product to support applied weight; 6) damaged, deformed or cracked braces or cross bars.
Immediately tag out the rack, unload it completely, and replace each part that fails to pass an inspection. DO NOT use
the product until it is fully restored to normal condition. ONLY use manufacturer-approved replacement parts.
DO NOT use the product if any unusual noise or movement is observed. If a malfunction occurs, completely unload
the rack and remove it from service. Notify your supervisor or maintenance personnel about the issue.
All loads stored on the rack must fit within the dimensions of the rack and arms. DO NOT store any load that hangs
over the rack.
DO NOT use the rack UNLESS it is securely anchored to the ground.
ALWAYS evenly distribute and center the load on the rack.
ONLY use this rack on even, level surfaces.
DO NOT remove or obscure any label. All product labels must be readable and undamaged.
DO NOT climb or sit on the rack.
DO NOT modify the rack in any way. Unauthorized modifications automatically void the limited warranty (see
p. 9) and might make the rack unsafe to use.
Proper maintenance is essential for this product to function properly and to last as long as possible.
oAlways use this product in accordance with the instructions in this manual and consistent with any training relevant
to the storage of materials on racks.
oKeep the rack clean & dry.

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Copyright 2015 Vestil Manufacturing Corp. Page 3 of 11
Product Specifications by Model:
Model Height
Base
support
length
Capacity Arm model Net Weight
HU-C-8-18 96 in.
243.8 cm
281/4 in.
71.8 cm
24,700 lb.
11,227.3 kg HSA-C-18 or HIA-C-18 260 lb.
118.2 kg
HU-C-8-24 96 in.
243.8 cm
361/2 in.
92.7 cm
21,500 lb.
9,772.7 kg HSA-C-24 or HIA-C-24 270 lb.
122.7 kg
HU-C-8-36 96 in.
243.8 cm
481/2 in.
123.2 cm
18,300 lb. or 16,000 lb.
8,318 kg or 7,272.7 kg
HSA-C-30 or HIA-C-30
HSA-C-36 or HIA-C-36
290 lb.
131.8 kg
HU-C-8-48 96 in.
243.8 cm
601/2 in.
153.7 cm
14,200 lb. or 12,800 lb.
6,454.5 kg or 5,818.2 kg
HSA-C-42 or HIA-C-42
HSA-C-48 or HSA-C-48
312 lb.
141.8 kg
HU-C-10-18 120 in.
304.8 cm
281/4 in.
71.8 cm
24,700 lb.
11,227.3 kg HSA-C-18 or HIA-C-18 288 lb. 130.9 kg
HU-C-10-24 120 in.
304.8 cm
361/2 in.
92.7 cm
21,500 lb.
9,772.7 kg HSA-C-24 or HIA-C-24 307 lb. 139.5 kg
HU-C-10-36 120 in.
304.8 cm
481/2 in.
123.2 cm
18,300 lb. or 16,000 lb.
8,318 kg or 7,272.7 kg
HSA-C-30 or HIA-C-30
HSA-C-36 or HIA-C-36
328 lb.
149.1 kg
HU-C-10-48 120 in.
304.8 cm
601/2 in.
153.7 cm
14,200 lb. /or 12,800 lb.
6,454.5 kg or 5,818.2 kg
HSA-C-42 or HIA-C-42
HSA-C-48 or HSA-C-48
350 lb.
159.1 kg
HU-C-12-18 144 in.
365.8 cm
281/4 in.
71.8 cm
24,400 lb.
11,090.9 kg HSA-C-18 or HIA-C-18 340 lb. 154.5 kg
HU-C-12-24 144 in.
365.8 cm
361/2 in.
92.7 cm
20,900 lb.
9,500 kg HSA-C-24 or HIA-C-24 348 lb. 158.2 kg
HU-C-12-36 144 in.
365.8 cm
481/2 in.
123.2 cm
17,800 lb. or 15,600 lb.
8,090.9 kg or 7,090.9 kg
HSA-C-30 or HIA-C-30
HSA-C-36 or HIA-C-36
370 lb.
168.2 kg
HU-C-12-48 144 in.
365.8 cm
601/2 in.
153.7 cm
13,900 lb. or 12,400 lb.
6,318.2 kg or 5,636.4 kg
HSA-C-42 or HIA-C-42
HSA-C-48 or HSA-C-48
390 lb.
177.3 kg
HU-C-14-18 168 in.
426.7 cm
281/4 in.
71.8 cm
23,400 lb.
10,636.4 kg HSA-C-18 or HIA-C-18 380 lb. 172.7 kg
HU-C-14-24 168 in.
426.7 cm
361/2 in.
92.7 cm
20,200 lb.
9,181.8 kg HSA-C-24 or HIA-C-24 390 lb. 177.2 kg
HU-C-14-36 168 in.
426.7 cm
481/2 in.
123.2 cm
17,600lb. or 15,400 lb.
8,000 kg or 7,000 kg
HSA-C-30 or HIA-C-30
HSA-C-36 or HIA-C-36
410 lb.
186.4 kg
HU-C-14-48 168 in.
426.7 cm
601/2 in.
153.7 cm
13,700 lb. or 12,400 lb.
6,227.3 kg or 5,636.4 kg
HSA-C-42 or HIA-C-42
HSA-C-48 or HSA-C-48
430 lb.
195.5 kg
Straight arms
Model Arm
length Capacity Net
weight
HSA-C-18 18 in.
45.7 cm
2,500 lb.
1,136.4 kg
16 lb.
7.3 kg
HSA-C-24 24 in.
61.0 cm
2,000 lb.
909.1 kg
19 lb.
8.6 kg
HSA-C-30 30 in.
76.2 cm
1,500 lb.
681.8 kg
21 lb.
9.5 kg
HSA-C-36 36 in.
91.4 c,
1,200 lb.
545. kg
24 lb.
10.9 kg
HSA-C-42 42 in.
106.7 cm
1,100 lb.
500 kg
27 lb.
12.3 kg
HSA-C-48 48 in.
121.9 cm
1,000 lb.
454.5 kg
30 lb.
13.6 kg
Inclined arms
Model Arm
length Capacity Net
weight
HIA-C-18 18 in.
45.7 cm
2,500 lb.
1,136.4 kg
16 lb.
7.3 kg
HIA-C-24 24 in.
61.0 cm
2,000 lb.
909.1 kg
19 lb.
8.6 kg
HIA-C-30 30 in.
76.2 cm
1,500 lb.
681.8 kg
21 lb.
9.5 kg
HIA-C-36 36 in.
91.4 c,
1,200 lb.
545. kg
24 lb.
10.9 kg
HIA-C-42 42 in.
106.7 cm
1,100 lb.
500 kg
27 lb.
12.3 kg
HIA-C-48 48 in.
121.9 cm
1,000 lb.
454.5 kg
30 lb.
13.6 kg

rev. 3/10/2015 HU-C, Manual
Copyright 2015 Vestil Manufacturing Corp. Page 4 of 11
FIG. 1A: HU-C-8 and HU-C-10 exploded parts diagram (corresponding bills of
materials are provided on p. 5)

rev. 3/10/2015 HU-C, Manual
Copyright 2015 Vestil Manufacturing Corp. Page 5 of 11
HU-C-10 bill of materials
NOTE: You will receive straight and/or inclined arms as per your order.
Item no. Part no. Description Quantity
1 HU-1-UR-8 8ft. single-sided post 2
2 HU-2-SB-8 Single-sided base 2
3 HB-3-BB Back brace (heavy duty) as ordered
4 HB-4-CB Cross bar (heavy duty) as ordered
5 HSA
HIA
Straight arm
Inclined arm as ordered
6 HDSA
XHDSA
Heavy duty straight arm
Extra-heavy duty straight arm as ordered
7 HU-7-BOLT M16-2.0 x 40mm bolt 4/arm
8 HU-8-LN M16-2.0 nylock nut 4/arm
9 HU-9-BOLT M10-1.5 x 32mm bolt 8
10 HU-10-LN M10-1.5 nylock nut 8
11 HU-11-BOLT M10-1.5 x 32mm 1
12 HU-12-LN M10-1.5 nylock nut 1
13 HU-13-BOLT M20-2.5 x 55mm bolt 12
14 HU-14-LW M20 lock washer 12
15 HU-15-WA M20 flat washer 12
16 HU-16-HN M20-3.5 hex nut 12
Item no. Part no. Description Quantity
1 HU-1-UR-10 10ft. single-sided post 2
2 HU-2-SB-10 Single-sided base 2
3 HB-3-BB Back brace (heavy duty) as ordered
4 HB-4-CB Cross bar (heavy duty) as ordered
5 HSA
HIA
Straight arm
Inclined arm as ordered
6 HDSA
XHDSA
Heavy duty straight arm
Extra-heavy duty straight arm as ordered
7 HU-7-BOLT M16-2.0 x 40mm bolt 4/arm
8 HU-8-LN M16-2.0 nylock nut 4/arm
9 HU-9-BOLT M10-1.5 x 32mm bolt 8
10 HU-10-LN M10-1.5 nylock nut 8
11 HU-11-BOLT M10-1.5 x 32mm 1
12 HU-12-LN M10-1.5 nylock nut 1
13 HU-13-BOLT M20-2.5 x 55mm bolt 12
14 HU-14-LW M20 lock washer 12
15 HU-15-WA M20 flat washer 12
16 HU-16-HN M20-3.5 hex nut 12
HU-C-8 Bill of Materials:
NOTE: You will receive straight and/or inclined arms as per your order.

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FIG. 1B: HU-C-12 and HU-C-14 exploded parts diagram (corresponding bills of
materials are provided on p. 7)

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Copyright 2015 Vestil Manufacturing Corp. Page 7 of 11
HU-C-12 bill of materials
NOTE: You will receive straight and/or inclined arms as per your order.
Item no. Part no. Description Quantity
1 HU-1-UR-12 12ft. single-sided post 2
2 HU-2-SB-12 Single-sided base 2
3 HB-3-BB Back brace (heavy duty) as ordered
4 HB-4-CB Cross bar (heavy duty) as ordered
5 HSA
HIA
Straight arm
Inclined arm as ordered
6 HDSA
XHDSA
Heavy duty straight arm
Extra-heavy duty straight arm as ordered
7 HU-7-BOLT M16-2.0 x 40mm bolt 4/arm
8 HU-8-LN M16 flat washer 4/arm
9 HU-9-BOLT M16 lock washer 4/arm
10 HU-10-LN M16-2.0 nylock nut 4/arm
11 HU-11-BOLT M10-1.5 x 30mm 14
12 HU-12-LN M10-1.5 nylock nut 14
13 HU-13-BOLT M10-1.5 x 30mm bolt 14
14 HU-14-LW M10-1.5 nylock nut 14
15 HU-15-WA M20-2.5 x 40mm bolt 12
16 HU-16-HN M20 flat washer 12
17 HU-17-LW M20 lock washer 12
18 HU-18-HN M20-2.5 hex nut 12
HU-C-14 bill of materials
NOTE: You will receive straight and/or inclined arms as per your order.
Item no. Part no. Description Quantity
1 HU-1-UR-14 12ft. single-sided post 2
2 HU-2-SB-14 Single-sided base 2
3 HB-3-BB Back brace (heavy duty) as ordered
4 HB-4-CB Cross bar (heavy duty) as ordered
5 HSA
HIA
Straight arm
Inclined arm as ordered
6 HDSA
XHDSA
Heavy duty straight arm
Extra-heavy duty straight arm as ordered
7 HU-7-BOLT M16-2.0 x 40mm bolt 4/arm
8 HU-8-LN M16 flat washer 4/arm
9 HU-9-BOLT M16 lock washer 4/arm
10 HU-10-LN M16-2.0 nylock nut 4/arm
11 HU-11-BOLT M10-1.5 x 30mm 14
12 HU-12-LN M10-1.5 nylock nut 14
13 HU-13-BOLT M10-1.5 x 30mm bolt 14
14 HU-14-LW M10-1.5 nylock nut 14
15 HU-15-WA M20-2.5 x 40mm bolt 12
16 HU-16-HN M20 flat washer 12
17 HU-17-LW M20 lock washer 12
18 HU-18-HN M20-2.5 hex nut 12

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Copyright 2015 Vestil Manufacturing Corp. Page 8 of 11
Assembly instructions:
Assembly requires lifting and manipulating very heavy components. At least 3 people should work
together to assemble this rack.
1. Assemble the rack on a level, even surface. Be certain to account for necessary aisle space, for
example to accommodate lifting equipment, when selecting the assembly location.
2. Position the base frame pieces (HU-C-SB-#) in their desired locations. There are 6 bolt holes
through the flange near one end of each base piece. These bolt holes must be on top.
3. Look at an upright/post (HU-1-UR-#) and notice the bolt plate welded to the bottom end of the post.
There are six bolt holes in the bolt plate.
4. Align the bolt holes in the bolt plate with the bolt holes in the
base frame. Insert M20-2.5 x 55mm bolts (HU-C-8 & HU-C-
10) M20-2.5 x 40mm bolts (HU-C-12 & HU-C-14) through
each of the 6 bolt holes; then secure them with an M30 flat
washer, M30 lock washer, and M30-2.5 hex nut. (See FIGS.
2A & 2B).
5. Fasten another post to another base frame piece in the
manner described in Step 4.
6. Attach braces (MB-3-BB) to the posts. Fasten the braces to the posts with M10-1.5 x 30mm bolts and
M10-1.5 hex nuts. (See FIG. 3A & 3B below).
7. Attach cross bars to the back braces:
a. First, insert M10 x 30mm bolts through the bolt holes at the ends of the upper brace (See bold
arrows near the top of FIG. 3A; connection also shown in FIG. 3B and FIG. 3C).
b. Slide the circular end of a turnbuckle onto the end of each bolt (through the upper back
brace); then apply an M10 flat washer and an M10 lock nut. (See Fig. 3C).
c. Connect one end of a cross bar to the hooked end of the turnbuckle. (See Fig. 3C).
d. Align the other end of the cross bar with the bolt holes in the lower back brace; then insert an
M10 x 65mm bolt through the end of the cross bar and through the bolt hole in the back brace.
Secure the end of the bolt with an M10 flat washer and an M10 lock nut. (See FIG. 3D).
FIG. 2A: Post fastened to base frame
FIG. 2B: Closeup of post-to-base connections
Bolt plate
of post
Base
frame
M20-2.5 x 55mm
bolt (HU-C-8 &
HU-C-10) and
corresponding
washers and nut
-OR-
M20-2.5 x 40mm
bolt (HU-C-12 &
HU-C-14) &
corresponding
washers and nut
Post

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8. Install the arms. Regardless of whether you purchased inclined or straight arms, the arms will all
have a post bracket on one end and a material retention plate on the other end (see FIG. 5A. Attach
the arm pieces (HSA; HIA; HDSA; or XHDSA-type) to the posts. Be sure to attach arms at the
same level on both posts so that material stored on the rack will be level.
To fasten an arm to a post:
a. Align the 4 bolt holes in the post bracket with the appropriate bolt holes in a post. The
material retention plate should point upwards.
b. Insert M16-2.0 x 40mm bolts through the post bracket and post, and attach them with M16
flat washers, M16 lock washers and M16 hex nuts (see FIG. 5B).
FIG. 4:Connect cross bars to mounting brackets and back braces
FIG. 3A:Fasten braces to mounting brackets of posts
Lower
brace
Upper
brace
FIG. 3B: Brace-to-post connection
M10-1.5 x 30mm bolt
M10 flat washer
M10-1.5 hex nut
Brace
M10-1.5 x
30mm bolt;
M10 flat
washer &
M10 hex
nut
Brace Mountin
g
bracket
M10-1.5 x
30mm bolt;
M10 flat
washer &
M10 hex
nut
M10-1.5 x
30mm bolt;
&
M10 lock
nut

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Maintenance:
At least once per month, inspect the rack:
1. Check all hardware/fasteners to verify that nuts, bolts and washers are in normal condition
and are securely fastened together.
2. Look for damage or corrosion that might compromise the structural integrity of any base frame
member or upright frame piece. If any structural damage is present, immediately tag the rack
out of service. Replace all damaged components and do not use the rack again until it has
been fully restored to normal condition.
3. Verify that all racks are level, plumb and square.
FIG. 5A: Complete assembly
FIG. 5B: Arm-to-post attachment
Material
retention
plate
M16 flat washer;
M16 lock washer; &
M16 hex nut
M16-2.0 x 40mm
bolt
Post bracket

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LIMITED WARRANTY
Vestil Manufacturing Corporation (“Vestil”) warrants this product to be free of defects in material and workmanship
during the warranty period. Our warranty obligation is to provide a replacement for a defective original part if the part
is covered by the warranty, after we receive a proper request from the warrantee (you) for warranty service.
Who may request service?
Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an
authorized distributor AND Vestil has been fully paid.
What is an “original part”?
An original part is a part used to make the product as shipped to the warrantee.
What is a “proper request”?
A request for warranty service is proper if Vestil receives: 1) a photocopy of the Customer Invoice that displays the
shipping date; AND 2) a written request for warranty service including your name and phone number. Send requests
by any of the following methods:
Mail Fax Email
Vestil Manufacturing Corporation [phone] [email protected]
2999 North Wayne Street, PO Box 507 Phone
Angola, IN 46703 [phone]
In the written request, list the parts believed to be defective and include the address where replacements should be
delivered.
What is covered under the warranty?
After Vestil receives your request for warranty service, an authorized representative will contact you to determine
whether your claim is covered by the warranty. Before providing warranty service, Vestil may require you to send the
entire product, or just the defective part or parts, to its facility in Angola, IN. The warranty covers defects in the
following original dynamic components: motors, hydraulic pumps, electronic controllers, switches and cylinders. It
also covers defects in original parts that wear under normal usage conditions (“wearing parts”), such as bearings,
hoses, wheels, seals, brushes, and batteries.
How long is the warranty period?
The warranty period for original dynamic components is 30 days. For wearing parts, the warranty period is 30 days.
The warranty periods begin on the date when Vestil ships the product to the warrantee. If the product was purchased
from an authorized distributor, the periods begin when the distributor ships the product. Vestil may, at its sole
discretion, extend the warranty periods for products shipped from authorized distributors by up to 30 days to account
for shipping time.
If a defective part is covered by the warranty, what will Vestil do to correct the problem?
Vestil will provide an appropriate replacement for any covered part. An authorized representative of Vestil will contact
you to discuss your claim.
What is not covered by the warranty?
1. Labor;
2. Freight;
3. Occurrence of any of the following, which automatically voids the warranty:
Product misuse;
Negligent operation or repair;
Corrosion or use in corrosive conditions;
Inadequate or improper maintenance;
Damage sustained during shipping;
Accidents involving the product;
Unauthorized modifications: DO NOT modify the product IN ANY WAY without first receiving written
authorization from Vestil. Modification(s) might make the product unsafe to use or might cause excessive and/or
abnormal wear.
Do any other warranties apply to the product?
Vestil Manufacturing Corp. makes no other express warranties. All implied warranties are disclaimed to the extent
allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited Warranty.