Viadrus VIAGRILL 800 Instruction Manual

CZ_2015_38
Heat for your home
since 1888
VIAGRILL 800
Manual for boiler operation and installation
EN_2019_34
5735002059001

Table of content page
1Use and benefits of the outdoor furnace with a grill plate..........................................................................................................................3
2Technical parameters of the VIAGRILL 800 furnace.................................................................................................................................3
3Description...............................................................................................................................................................................................4
3.1 Furnace design..................................................................................................................................................................................4
3.2 Regulating elements..........................................................................................................................................................................5
4Positioning and installation.......................................................................................................................................................................6
4.1 Installation .........................................................................................................................................................................................6
4.2 Possibilities of placement...................................................................................................................................................................6
5Delivery and assembly.............................................................................................................................................................................7
5.1 Delivery and accessories content.......................................................................................................................................................7
5.2 Mounting procedure...........................................................................................................................................................................7
6Commissioning ........................................................................................................................................................................................7
6.1 Preparation before the first use..........................................................................................................................................................7
6.2 Procedure before using......................................................................................................................................................................8
7Servicing of the grill by user .....................................................................................................................................................................8
7.1 Usual use of the grill ..........................................................................................................................................................................8
8Maintenance ............................................................................................................................................................................................8
8.1 After grilling........................................................................................................................................................................................8
8.2 Cleaning of the furnace......................................................................................................................................................................8
9IMPORTANT WARNINGS .......................................................................................................................................................................9
9.1 DANGER...........................................................................................................................................................................................9
9.2 CAUTION ..........................................................................................................................................................................................9
9.3 Disclaimer - safety warning..............................................................................................................................................................10
9.4 Disclaimer........................................................................................................................................................................................10
10 Instructions for product liquidation after the lapse of its service life.........................................................................................................10
11 Warranty and responsibility for defects...................................................................................................................................................11
12 Warranty certificate and certificate of furnace quality and completeness ................................................................................................12

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Dear customer,
We thank you that you have bought a VIAGRILL 800 cast-iron outdoor furnace with a grill, thus having shown your confidence in VIADRUS
brand.
To get you accustom from the very beginning to correct outdoor with your new outdoor furnace, please firstly read this manual for its using,
especially Chapter No. 7. –Furnace servicing by an user, Chapter No. 8 –Maintenance, and Chapter No. 9 –Important warning. Please
observe the below mentioned information, in order to ensure a long-term operation of your furnace to your and our satisfaction.
You obtained an unique whole-cast-iron product for the use and food cooking.
1 Use and benefits of the outdoor furnace with a grill plate
The outdoor design-style VIAGRILL 800 furnace with a grill plate and accessories is designed for the use and food cooking and meets
conditions of ČSN EN 1860-1.
Benefits of the cast-iron furnace:
High service life of the cast-iron parts thanks to the quality of the used materials.
Open design.
Sophisticated production technology on the automatic forming lines with permanent and proven quality of the production process (ISO
9001, ISO 14 001).
Excellent accumulating properties of cast iron.
Thanks to the accessories, it provides a lot of methods of cooking meals.
The grill design enables cooking meals even for bigger group of people.
With regards to the sophisticated design, it will also serve as decoration of your garden.
Simple manipulation and maintenance.
2 Technical parameters of the VIAGRILL 800 furnace
Tab. №. 1 Furnace's sizes and technical parameters
Parameters
Combustion chamber volume
dm3
36
Weight
kg
140
Combustion chamber depth
mm
259
Furnace dimensions: - height x width
mm
864x790
Pedestal diameter
mm
Ø570
Preheating time to plate temperature of 250°C
min
45
Fig. №. 1 Main dimensions of the VIAGRILL 800 furnace

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3 Description
3.1 Furnace design
The main part are cast-iron upper and bottom parts of the furnace made of grey cast iron according to ČSN EN 1561, EN-GJL-150.
The pedestal consists of three parts again made of grey cast iron according to ČSN EN 1561, EN-GJL-150.
All other parts (an ash-pan and a draught regulator) are made from stainless-steel.
All cast-iron parts, aside from the upper part of the furnace and the grate, are covered by komaxit paint with resistance up to 600°C.
1. Furnace upper part
2. Furnace bottom part
3. Draught regulator
4. Washer 8
5. Screw M8 x 14
6. Pedestal (Fig. №. 3)
7. Screw M8 x 25
8. Grate leg
9. Grate
Fig. №. 2 Main parts of the VIAGRILL 800 furnace

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1. Pedestal upper part
2. Guiding lath
3. Screw M6 x 16
4. Ash-pan
5. Pedestal middle part
6. Pedestal bottom part
Fig. №. 3 Main parts of the VIAGRILL 800 pedestal
3.2 Regulating elements
Depending on fuel quantity and a need in regulation, you may adjust supply of primary air with a lever under the furnace bottom part.
Fig. №. 4 Draught regulator
OPENED
OPENED
Middle position - CLOSED
1. Furnace bottom part
2. Pedestal upper part
3. Draught regulator

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4 Positioning and installation
4.1 Installation
The outdoor furnace is made of several pieces, and its use may be extended by purchasing additional equipment - see Chapter 5.1.
The transport package consists of two pallets placed on each other and pulled together with protective foil.
Thanks to the construction-type conception, it is possible to transfer particular parts separately and there’s no need in transportation of the
complete package to the place of installation. With respect to the fact that the product is made from high-quality cast iron, particular components
are heavy, and we recommend that you carry out manipulation with help of two physically strong persons and be particular about the safety.
4.2 Possibilities of placement
Select a suitable place for the placement of the furnace. Make sure that it is out of reach of all flammable subjects or subjects which don’t
tolerate heat. Please remember that during the use of the furnace, the surrounding space can be polluted by dripping oil from the grilling plate or
by flowing-off dirty rain water running away from the furnace.
That's why we don’t recommend installation on a light surface, for example, clear concrete or interlocking pavement. In case of strong wind, ass
from the furnace may be partially blown away.

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5 Delivery and assembly
5.1 Delivery and accessories content
The furnace is supplied depending on the range of supply so that the complete furnace, including the pedestal, is placed on a pallet. Possible
accessories are packed separately.
Standard delivery of the VIAGRILL 800 furnace:
Cast-iron parts on a pallet
- Furnace upper part 1 pc
- Furnace bottom part 1 pc
- Pedestal upper part 1 pc
- Pedestal middle part 1 pc
- Pedestal bottom part 1 pc
- Oval grate 1 pc
- Grate center 1 pc
Pack of mounting components
- Draught regulator 1 pc
- Ash-pan 1 pc
- Grate leg 4 pcs
- screw M8x14 1 pc
- screw M8x25 3 pc
- screw M6x16 4 pc
- washer 8 4 pcs
commercial and technical documentation
Additional accessories (it is not a part of supply):
Cost-iron kettle with a cover
WOK cast-iron saucepan
Protective canvas for covering the furnace
Boiler equipment ordered as "additional equipment" is not included to the basic price of the furnace.
5.2 Mounting procedure
Prepare a base for placing the pedestal bottom part The base for the furnace must be firm and flat. Put the pedestal bottom part and make sure
that it firmly put without side tilting. Take out the pedestal middle part from the package and carefully put it onto the bottom part. Doing so, be
particular about the safety and be careful during inserting separate parts into each other to exclude squashing your fingers. We recommend that
you use working gloves. Screw the guiding laths to the pedestal upper part for the ash-pan - 4 pcs M6 screws from the package. After insertion
of two parts of the pedestals into each other, put on also the upper part. By this, the pedestal is completed. Make sure again that the whole
pedestal firmly stayed and wasn’t tilted. Fig. №. 3.
After that install the furnace bottom part. Screw the draught regulator to the bottom part with a washer 8 and screw M8x14 to the furnace center
according to Fig. №. 2. Put the from top side onto the pedestal upper part so that the regulator lever was directed from the forehead of the
assembly. Fix the furnace part with the pedestal which help of supplied screws M8x25. Fig. №. 2.
Place the upper grill plate (the from upper side) onto the furnace bottom part. Be careful again during putting to exclude squashing your fingers.
The plate is put freely without fixation. We recommend that you put it according to pictures with its wider edge directed to the furnace front part.
After installation of all basic elements, check putting of the grill plate with help of a water level and, if necessary, level the whole assembly of the
pedestal by underlaying. To level the grill plate with help of a water level is beneficial to exclude excessive descent of oil, fat or juices from the
cooked meals to one place. Screw the legs to the grate, and consequently put them into four holes in the furnace upper part. Eventually just
insert the ash-pan into the guiding laths in the pedestal.
6 Commissioning
6.1 Preparation before the first use
All contact surfaces, which during the correct use contact with foodstuffs, are treated on the production plant with a protective layer on the basis
of vegetable oil. Therefore some parts may be sticky, which doesn’t mean defect.
For the preparation of foodstuffs, we recommend that you use oil with a higher smokiness point. These are refined oils, for example, rape,
sunflower, corn or olive oil. (Extra virgin olive oil is not suitable).

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6.2 Procedure before using
Clean up absolutely the surface with a clout.
Put dry wood chips into the furnace.
Open shutters of air supply regulation to the extreme position.
Kindle the prepared wood. To ensure easier kindling, use firm fire-lighter. As a suitable fuel for the use is hard wood, for example, beech or
oak.
With using a paper wipe or a clout, apply several times vegetable oil on the grill plate.
Add fuel into the furnace as necessary and wait till the furnace is warmed during at least 2 hours. Where necessary regulate air supply.
Wait till the fire is spontaneously burnt out up to full extinction and the grill plate is cooled down. Cast iron, which is used, soak hot oil and
after a repeated use will be darkened, and can have even black color.
Now you have prepared the grill to use.
7 Servicing of the grill by user
7.1 Usual use of the grill
In usual use, kindle the fuel about 45 minutes (depending on quantity and type of the used wood) before the planned use of the grill. After expiry
of this time, the grill plate is ready for cooking meals, and its temperature will be about 250°C. The warmest part of the plate is in the central part
more closely to the furnace. Due to non-uniform laying of fuel and possible wind, temperature of the grill plate may differ in its different parts.
Use the warmest part for cooking meat, and use cooler parts for cooking fish, vegetables, cheeses and so on.
As soon as the grill plate starts warming, scrape with a scraper excessive fat and possible impurities in the direction of the furnace and apply
new oil to the place where you are going to prepare meals. Clean the grill plate with a clout or with a paper wiper. Be careful during
manipulation; the used oil has high temperature in this phase. Add oil where necessary during cooking.
Depending on fuel quantity and a need in regulation, you may adjust supply of primary air with a lever under the furnace vessel - see Fig. №. 4
8 Maintenance
8.1 After grilling
The simplest method how to extinguish flame is to wait until it burns out in the vessel of the furnace. Set the draught regulation lever into the
middle position to fully open the holes between the draught regulator and the furnace vessel. Fuel will be step by step burn out, and originating
ash will fall down into the ash-pan.
Don’t use water for quenching.
The furnace and other components are made from high-quality cast iron, which has high heat capacity. Thanks to it the furnace can be hot even
after several hours after using.
8.2 Cleaning of the furnace
After partial cooling-down of the grilling plate, scrape impurities with a spattle and afterwards clean the grill plate with help of a clout or a paper
wiper. After that, apply new oil onto contact surfaces to renew the protective film on the grill plate and to exclude corrosion.
The remnant of ash, which remained in the furnace vessel, scrape from their walls or sweep out to its bottom and drop them down into the ash-
pan in the pedestal. After that, simply take out the ash-pan, make sure that ash is sufficiently cold down and throw it out.
Don’t use water or chemical preparations for cleaning the grill plate. They cause removal of the protective fat film and generation of corrosion. It
can also occur as a result of insufficient treatment of the grill plate or in case of long-term non-using the grill.
In case of corrosion, it can be simply removed by cleaning with a proper material, for example, with wire wool, wire brush, or with abrasive-
coated paper. And consequently treat the surface according to art. 6.2.

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9 IMPORTANT WARNINGS
FAILURE TO OBSERVE INSTRUCTIONS SPECIFIED IN THESE WARNINGS AND CAUTIONS CAN CAUSE SERIOUS
DAMAGE OF THE HEALTH, DEATH, FIRE AND PROPERTY DAMAGES.
9.1 DANGER
The furnace is designed only for outdoor using.
While using in indoor premises, combustion products can threaten the health or cause death.
Don’t use the furnace at a distance lower than 1.5 m from flammable materials.
Never pour petrol, liquid fire-lighter or alcohol on glowing coal.
Don't leave the children on their own near the glowing furnace.
During manipulation with the grill, be sufficiently careful. The furnace is intensely warmed during operation;
therefore never leave it beyond control during operation.
Don’t use the furnace if it is not fully assembled and if all its parts are not on their places.
Don’t remove ash if wood-coal is not fully burnt out and extinguished, and until the grill is cold down.
Carry out maintenance and cleaning of the grill essentially when the furnace is cold down.
Ash has to be put in non-flammable vessels with a cover. Use protective equipment while working and be
particular about personal safety.
Don’t use the furnace in high wind.
9.2 CAUTION
During grilling, manipulation with the draught regulator and when adding wood-coal, always use gloves with thermal insulation.
Don’t touch or grate to detect whether it is hot or not.
Maintain the furnace always in a stable and horizontal position.
Don’t store flammable materials near it.
Use only fire-lighters in accordance with Norm EN 1860-3.

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9.3 Disclaimer - safety warning
Similarly as most of products designed for thermal processing meals, the VIAGRILL radiates heat, is hot to the touch and remains hot
for a long time after the termination of addition of fuel. All parts of the VIAGRILL outdoor furnace (parts of the pedestal, furnace
vessel, grill plate, ash-pan, draught regulation) are overheated during the use. Make actions to exclude that neither you nor other
people from your surrounding touch the grill when it is glowing.
The VIAGRILL outdoor furnace is designed for the combustion of lump wood or wood-coal. We don’t recommend the use of other fuel
or materials. Prior to throwing-out ash, make sure that it is fully cold down and can’t cause fire or other property damage.
9.4 Disclaimer
Correct and safe use of this product is in responsibility of the buyer and the user. The buyer and user of the VIAGRILL outdoor
furnace agrees that neither manufacturer - VIADRUS a.s. - nor its distributors (including suppliers) are responsible for any personal
injury or damage caused by the use of this product. The buyer accepts responsibility for supervision over others, including third
parties, children and pets to avoid their injuries by touching glowing parts of the outdoor furnace, and accepts risks related to leaving
the hot VIAGRILL beyond control. This manual should be put in a safe and accessible place, and each user should read it before
using.
10 Instructions for product liquidation after the lapse of its service life
VIADRUS a.s. is a contractual partner of company EKO–KOM a.s. with the client number F00120649.
The packages comply with ČSN EN 13427.
We recommend liquidating packages by the following method:
- plastic film, cardboard cover –please use salvage points
- metal tightening tapes –please use salvage points
- wooden basement, it serves for one use, and it cannot be further used as a product. Its liquidation is a subject of the law 477/ 2001 Sb. and
185/2001 Sb., subsequently amended.
We recommend liquidating separate parts of the VIAGRILL furnace as followed:
- all cast iron parts (grey iron) - please use salvage points
- other metal parts –please use salvage points
- insulation materials –by means of a company acting in collection and liquidation of waists.
On loss of useful features of the product, you can use backward withdrawal of the product (if implemented), in case of a declaration
of the producer that this is a waist; manipulation with this waist is to be according to the valid legislation of a corresponding country.

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11 Warranty and responsibility for defects
After its filling-up, the "Certificate of furnace quality and completeness" serves as a "Warranty certificate".
The user is obliged to carry out regular maintenance of the furnace and protect it against atmospheric influences.
Each announcement of faults has to be carried out immediately after their location always in a written form. and by phone agreement.
In case of violation of the mentioned instructions, the warranty provided by the manufacturer is not admitted.
The manufacturer reserves the right for a change performed within an innovation of the product, which doesn't need to be included in
this manual.
The manufacturer holds no responsibility for possible damages unless the product is being used in accordance with the conditions
specified in these service instructions.
The warranty doesn’t relate to:
-defects caused by a wrong mounting and incorrect operation of the product and defects caused by incorrect maintenance –see
chapter 8;
-damage of the product during transportation or other mechanical damage;
-defects caused by insufficient storage;
-defects occurred due to nonobservance of instructions specified in this manual;
-defects caused by natural disaster or other unpredictable event.

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12 Warranty certificate and certificate of furnace quality and completeness
Name: VIAGRILL 800
User (name, surname) ………………………………………………………………………………………........................................
Address (street, town, postal code) ……………………………………………………………………………………….........................................
Telephone ..............................………… E-mail .........................................................................
The furnace meets requirements of corresponding standards.
VIADRUS a.s., as a manufacturer, provides a basic warranty period for the furnace for 24 months from the date when the User bought
the furnace, but not longer than 30 months from the date of dispatch of the furnace from the production plant.
The following conditions have to be kept for the validity of the warranty:
observation of instructions specified in the Operation and installation manual of the boiler.
the use of only original spare parts specified by the manufacturer.
Completeness of the delivery of the furnace is guaranteed by the company selling the furnace.
The blank warranty certificate is not valid.
The user hereby confirms that:
the furnace after putting it into operation had no defects,
he/she received "Manual for boiler installation and operation" with a properly filled-in Warranty certificate and Certificate of quality,
he/she was acquainted with servicing.
……………………………
……………………………………...................
……………………………………...................
Date of production
Name and stamp of the manufacturer
On behalf of the manufacturer, checked by
(signature)
……………………………
Sell-by date
……………………………………...................
Name, signature and stamp of the seller
……………………………………...................
User's signature
Information on personal data processing
Company VIADRUS a.s., based in Bezručova 300, 735 81 Bohumín, Id. No.: 29400082, hereby, in accordance with the regulation of the European Parliament and
the Council (EU) No. 2016/679 dated 27th April 2016, General regulation on protection of personal data (hereunder referred as the "GDPR Regulation“), informs that
it processes personal data of the User as an administrator according to the GDPR Regulation.
Information on processing your personal data is presented in the Internet pages of www.viadrus.cz in Section "Personal data protection", namely in document
"Principles of personal data protection for business partners and other persons".

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Information on packages for customers
VIADRUS a.s.,
Bezručova 300
735 81 Bohumín
declares that the below specified package comply with conditions for introduction of packages into the market specified in law No. 477/2001 Sb.,
"On packages and on changes of several laws", as amended.
The below specified package is designed and manufactured according to the specified technical norms.
VIADRUS a.s. keeps at disposition all technical documentation related to the declaration of compliance and is able to present it to a
corresponding control authority.
Package description (constructive type of the package and its parts):
a) steel band
b) PP b PET band
c) LDPE heat-shrink wrap
d) LDPE and BOPP heat-shrink wrap
e) LDPE stretch foil
f) acrylate BOPP sticking tapes
g) PES Sander tapes
h) corrugated paste-board and paper
i) wooden pallet and logs
j) microten bags
k) PP bags
1.
Prevention of reduction of resources
ČSN EN 13428, ČSN EN 13427
YES
2.
Repeated use
ČSN EN 13429
NO
3.
Material recycling
ČSN EN 13430
YES, NO-i
4.
Energy evaluation
ČSN EN 13431
YES, NO-a
5.
The use by composting and biodegradation
ČSN EN 13432, ČSN EN 13428
NO
6.
Danger matters
ČSN EN 13428, ČSN 77 0150-2
YES
7.
Heavy metals
ČSN CR 13695-1
YES
Information on fulfillment of back withdrawal obligation
Dear customer,
let me acquaint you with fulfillment of back withdrawal obligation in accordance with law No. 477/2001 Sb., "Packages Law", as amended, § 10,
§ 12 within products manufactured by VIADRUS a.s.
VIADRUS a.s. has concluded an agreement of associated fulfillment of back withdrawal obligation and the use of wastes from packages with
the authorized packaging company EKO-KOM a.s. and participates in the system of associated fulfillment of EKO-KOM a.s. under the client
identification number of F00120649.
In case of obscurities, please contact us at:
VIADRUS a. s.
Quality and Ecology Manager
Bezručova 300
735 81 Bohumín
or directly at EKO-KOM a.s.
Na Pankráci 1685/17,19
140 21 Praha 4
or on web-pages www.ekokom.cz

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The annex for the warranty certificate for the customer –the user
A record of performed warranty and after-warranty repairs
Record
date
Performed activity
Qualified contractual service
organization
(signature, stamp)
Customer
signature

Heat for your home
since 1888
VIAGRILL 800
VIADRUS a.s.
Bezručova 300
E-mail
| 735 81 Bohumín
Info line: 800 133 133 (free in Czech Republic)
: [e-mail] |
www.viadrus.cz