Vision & Control vicosys 5300 User manual

creating machine vision VISION & CONTROL
Instructions for Use
vicosys® 5300
Multi-Camera System
Instructions for Use
vicosys® 5300
Multi-Camera System
999.994.347.10-en-2.7
© Vision & Control GmbH 2021

Impress
Publisher / Manufacturer Vision & Control GmbH
Mittelbergstraße 16
98527 Suhl, Germany
Telephone: [phone]
Telefax: [phone]
www.vision-control.com
Name of the document 999.994.347.10-en-2.7
Date of first issue 15.09.2015
Date modified 12.11.2021
Copyright © Vision & Control GmbH 2021
Copyright
It is forbidden to pass this document on to third parties, reproduce and
communicate its contents in as far as this has not been expressly authorized.
Offenders will be liable for damages.
All rights are reserved with respect to patent, utility sample and design patent
registrations, as well as for rights of use within the scope of copyright.
vicotar®, vicolux®, pictor®, vicosys® and vcwin® are registered trademarks of
Vision & Control GmbH.
The products and brand names of other manufacturers or suppliers are
mentioned for information only.
Validity
These instructions for use are valid for the following device as well as the
derived device configurations.
Device Description Order no.
vicosys 5300 Ba-
sic Device
PC-based multi camera system, including op-
erating software vcwin, configurable
4-21-166
2 -- © Vision & Control GmbH 2021

Device configurations
The vicosys 5300 consists of the basic device with software as well as optional
components and optional software. The Device is assembled and configured
by the manufacturer according to the selected components.
The device can be expanded with the following optional components (camera
card):
Designation Description Order no.
Camera interface
4 x GigE
4 Port Gigabit Ethernet PoE, for connecting
Gig-E vision cameras, including assembly
4-21-176
The device can be expanded with one of the following optional components
(process interfaces):
Designation Description Order no.
Digital I/O card
ADDI-DATA
16 in-/ 16 outputs, Open Emitter (PNP),
Model: APCIe-1500, including assembly
4-21-170
Digital I/O card
ADLINK
16 in-/ 16 outputs, Open Collector (NPN),
Model: LPCIe-7230, including assembly
4-21-171
PROFINET card
HILSCHER
Integration of a PROFINET interface,
Model: CIFX 50E-RE, including
software-license and assembly
4-21-175
The device can be expanded with the following optional software:
Designation Description Order no.
Thermal imaging
functions
Licence for multi-camera system vicosys 4-20-209
Asynchronous
processes
Licence for multi-camera system vicosys 4-20-210
Halcon Licence for multi-camera system vicosys 3-90-032
© Vision & Control GmbH 2021 -- 3

vicosys® 5300
Table of Contents
1 Important Information................................................................................... 6
1.1 Information about the Instructions of Use.................................................... 6
1.2 Intended Use................................................................................................ 6
1.3 Improper Use................................................................................................7
1.4 Qualified Personnel...................................................................................... 7
1.5 Warranty and Liability...................................................................................8
2 Safety.............................................................................................................. 9
2.1 Presentation of Safety Instructions.............................................................. 9
2.2 Safe Handling of the Device...................................................................... 10
3 Scope of Delivery and Accessories.......................................................... 11
3.1 Scope of Delivery....................................................................................... 11
3.2 Accessories.................................................................................................11
4 Device Description...................................................................................... 14
4.1 Device Views.............................................................................................. 14
4.2 Interfaces and Connectors......................................................................... 15
4.3 Display and Operating Elements................................................................16
4.4 Notices on the device.................................................................................17
4.5 Technical Drawings.....................................................................................18
5 Technical Data............................................................................................. 19
5.1 General Parameters................................................................................... 19
5.2 Electrical Parameters................................................................................. 20
5.3 Interfaces.................................................................................................... 21
5.3.1 Ethernet interfaces............................................................................. 21
5.3.2 RS232 interfaces................................................................................22
5.3.3 USB interfaces....................................................................................23
5.3.4 Digital on-board I/O interface............................................................. 24
5.3.4.1 Digital input channels................................................................. 24
5.3.4.2 Digital output channels...............................................................25
5.4 Expansion cards......................................................................................... 27
5.4.1 Camera interface: 4 Port Gigabit Ethernet.........................................27
5.4.2 Digital I/O card ADDI-DATA............................................................... 28
5.4.2.1 Digital input channels................................................................. 29
5.4.2.2 Digital output channels...............................................................30
5.4.3 Digital I/O card ADLINK..................................................................... 32
5.4.3.1 Digital input channels................................................................. 33
5.4.3.2 Digital output channels...............................................................35
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vicosys® 5300
5.4.4 PROFINET card HILSCHER.............................................................. 36
5.5 Conditions for Operation, Storage and Transport...................................... 38
6 Commissioning............................................................................................ 39
6.1 Unpacking................................................................................................... 39
6.2 Mounting..................................................................................................... 39
6.3 Connecting..................................................................................................41
6.3.1 Connect the Ethernet interfaces.........................................................41
6.3.2 Connect the RS232 interface............................................................. 41
6.3.3 Connect a monitor..............................................................................42
6.3.4 Connect the cameras......................................................................... 42
6.3.5 Connect the digital on-board I/O interface......................................... 43
6.3.6 Connect the digital I/O interface (Digital I/O card ADDI-DATA).......... 44
6.3.7 Connect the digital I/O interface (Digital I/O card ADLINK)................ 47
6.3.8 Connect the supply voltage................................................................51
6.4 Creating a connection................................................................................ 52
6.4.1 Create a LAN connection / direct connection.....................................53
6.4.2 Create a serial connection................................................................. 54
7 Operation...................................................................................................... 55
7.1 Switching On and Off................................................................................. 55
7.2 Operation via the Software.........................................................................55
8 Maintenance and Service........................................................................... 56
8.1 Maintenance............................................................................................... 56
8.2 Service........................................................................................................ 56
8.3 Backups via vicostick................................................................................. 57
9 Disposal........................................................................................................ 58
10 EU Declaration of Conformity.................................................................. 59
© Vision & Control GmbH 2021 999.994.347.10-en-2.7 5

vicosys® 5300
Important Information
1 IMPORTANT INFORMATION
1.1 Information about the Instructions of Use
This document contains technical information, important instructions for correct
installation, commissioning and use, as well as product information which were
up-to-date at the time of going to press.
Using this document makes it easier for you to familiarise yourself with the
device and avoid malfunctions caused by improper operation.
The instructions of use and the local regulations and rules must be followed.
To ensure a save and proper application, please read the instructions of use
carefully and keep them for future reference.
1.2 Intended Use
The device is intended exclusively for use as a machine vision system for
industrial image processing in automation technology.
The device is not suitable for use in potentially explosive areas.
It is intended for use in a confined environment.
The device may only be used if it is in technically faultless condition and only
for its intended purpose, and only in accordance with the specifications in this
instructions of use by authorised operative personnel, who are aware of the
safety rules and hazards.
If the device is planned to be used for any other purpose or in a different
environment, the express authorisation of the manufacturer must be obtained
in advance. Any modifications or adaptations required may only be made by
the manufacturer.
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vicosys® 5300
Important Information
1.3 Improper Use
All unintended use and all device-related activities not described in these
instructions of use is to be deemed as unauthorised misuse outside the legal
limits of indemnity of the manufacturer.
Reasonably foreseeable misuse is:
•Non-compliance with the instructions for use,
•Faulty operation,
•Operating by personnel not qualified or instructed,
•Operating the device if it is not in a proper technical condition,
•Operating the device in ambient conditions differing from the corresponding
specifications in the instructions of use
•Operating the device with voltages differing from the corresponding
specifications in the instructions of use,
•Using spare parts which are not original parts from the manufacturer,
•Using incompatible accessory components,
•Improper maintenance and repair works,
•Unauthorised modifications to the device.
1.4 Qualified Personnel
The device may only be assembled, commissioned, operated, maintained,
installed, set up, cleaned, repaired and transported by qualified skilled
personnel.
A qualified person is deemed to be someone who has been trained and
instructed for his/her activities with the device, and who has proven his/her
capability to the purchaser. The operating personnel must be authorised by the
purchaser for those activities at the device.
For the installation and operation of the device, the skilled personnel must
know and comply with the applicable guidelines and standards for handling
control equipment, electrical installations and working materials.
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vicosys® 5300
Important Information
1.5 Warranty and Liability
The contents of this document have been checked carefully and correspond to
current legislation and best practise at the time of going to press.
However, the manufacturer shall not be liable for any damage arising from the
use of this edition of the manual, and rejects any warranty derived therefrom.
Within the bounds of the legal requirements, the manufacturer shall only
be responsible for the technical safety characteristics of the device if the
maintenance, repairs and modifications to the device are performed by himself
or by authorised skilled personnel in accordance with his instructions.
Loss of warranty
The manufacturer shall accept no liability or warranty in the event of improper
use, opening of the device or incorrect maintenance.
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vicosys® 5300
Safety
2 SAFETY
2.1 Presentation of Safety Instructions
Each safety instruction is introduced by a key word and colour highlighted.
The key word indicates the degree of danger. The danger and its cause are
described, and then the measures to prevent conceivable consequences of the
danger. These measures must be taken.
DANGER
Indicates an imminent danger with high risk, resulting in severe injuries or
death if not avoided.
WARNING
Indicates a hazardous situation with medium risk, possibly resulting in severe
injuries or death if not avoided.
CAUTION
Indicates a hazardous situation with low risk, resulting in minor or medium
injuries if not avoided.
NOTICE
Indicates a situation that may result in property damage.
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vicosys® 5300
Safety
2.2 Safe Handling of the Device
Read the following applicable safety instructions carefully and completely.
Follow the instructions for your own safety, the safety of other people, and to
avoid damage to the device and the connected technical equipment. Hazards
going beyond the general safety instructions are referred to separately at the
relevant points in this manual.
CAUTION
Risk of injury due to electric shock.
•Before starting work on the device, disconnect it from the
operating voltage supply.
•Follow all applicable safety regulations for the preparation
and operation of electrical devices.
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vicosys® 5300
Scope of Delivery and Accessories
3 SCOPE OF DELIVERY AND ACCESSORIES
3.1 Scope of Delivery
Designation Quantity
Device vicosys 5300 (configured) 1 x
USB stick with:
•Operating software vcwin
•Instructions for Use vicosys 5300 as PDF
•Instructions for Use vcwin as PDF
•SDDML und EDS files
1 x
Small-parts bag:
•Operating voltage connector
•VGA-DVI adapter
•IO connector
1 x
Instructions for Use vicosys 5300 1 x
3.2 Accessories
On the following pages you will find a detailed overview of all available
accessories.
You will find more detailed technical information about the accessories on the
data sheets in the product catalogue under www.vision-control.com.
Power supply
Designation Description Order no.
Power supply
24V/120W/5A
Compact switching power supply
24 V / 120 W for mounting on a 35 mm
DIN rail TS35
4-40-218
Cameras
Designation Description
GigE Vision cameras Cameras with different resolutions and specifications
(monochrome / colour) according to the requirements.
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vicosys® 5300
Scope of Delivery and Accessories
Accessories for the option Digital I/O card ADDI-DATA
Designation Description Order no.
I/O terminal board
D-Sub, DC-37
Terminal board with screw terminal strips
to connect sensors, actuators, etc. with
the I/O expansion board of the device.
4-40-268
I/O cable with
2 x D-Sub
Cable to connect the I/O expansion board
APCIe-1500 with the terminal board
D-Sub DC-37, Length: 2 m
4-40-266
I/O cable with
1 x D-Sub
Cable for direct connection of PLC inputs
and outputs to the I/O expansion board.
Length: 2 m
Length: 5 m
Length: 10 m
4-40-267
4-40-273
4-40-274
Accessories for the option Digital I/O card ADLINK
Designation Description Order no.
Terminal board
SCSI-II-50-pin
Terminal board with a 50-pin SCSI-II Con-
nector and DIN-rail Mounting to connect
sensors, actuators, etc. with the I/O ex-
pansion board of the device.
4-40-288
I/O cable 50-pin
SCSI-II
Cable to connect the I/O expansion board
LPCIe-7230 with the terminal board
SCSI-II-50-pin, Length: 2 m
4-40-289
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vicosys® 5300
Scope of Delivery and Accessories
Maintenance
Designation Description Order no.
vicostick 2.0 Update-, Backup- and recovery tool for
multi-camera system vicosys
4-21-016
Upgradestick vicosys Upgradetool for multi-camera system vi-
cosys
4-21-163
Mounting
Designation Description Order no.
Mounting adapter
5300/5400
Mounting adapter for the conversion of vi-
cosys 4300 to vicosys 5300/5400
4-21-167
Operation
Designation Description Order no.
Key-Pad for vicosys Key-Pad including connection cable,
length: 2 m, to operate the vcwin monitor
menus
4-20-206
Key-Pad Key-Pad without cable, to operate the
vcwin monitor menus
4-20-204
Key-Pad RS232 cable Key-Pad connection cable, length: 2 m 4-40-264
© Vision & Control GmbH 2021 999.994.347.10-en-2.7 13

vicosys® 5300
Device Description
4 DEVICE DESCRIPTION
4.1 Device Views
1
2
3
45678
1
8
Image 1: Device views
(1) Heat sink (5) Side panel right
(2) Side panel left (6) Ventilation opening back
(3) Interfaces and Connectors (7) Type plate
(4) Ventilation opening front (8) Mounting rails
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vicosys® 5300
Device Description
4.2 Interfaces and Connectors
DVI
LAN 2 USB
CAN 2CAN 1 / Serial 2
LED
CAN 1 CAN 2
LED
- R + VDC
1 2 3
45
6
7
8
Serial 1
LAN 1
CFAST HD PWR
RST PWR
I/O
Image 2: Interfaces and Connectors
(1) 2 x Gigabit Ethernet (5) 1 x On-board Digital I/O
(2) 4 x USB (6) Power supply input
(3) DVI output (7) Process interface (optional)
(4) 2 x RS232 (8) Camera interface (optional)
© Vision & Control GmbH 2021 999.994.347.10-en-2.7 15

vicosys® 5300
Device Description
4.3 Display and Operating Elements
DVI
LAN 2 USB
CAN 2CAN 1 / Serial 2
LED
CAN 1 CAN 2
LED
- R + VDC
Serial 1
LAN 1
CFAST HD PWR
RST PWR
I/O
1
2
3
4
Image 3: Display and Operating Elements
Display Elements
Pos. Designation Description Status
1 HD Displays the status of the in-
ternal SATA drive.
Yellow: Flashes if SA-
TA is active
2 PWR Displays the status of the op-
erating voltage supply.
Green: Operating volt-
age present
Operating Elements
Pos. Designation Description
3 PWR Power button: Switches the system on and off.
4 RST Reset button: Restarts the system.
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vicosys® 5300
Device Description
4.4 Notices on the device
Following notices are on the back of the device.
Type plate
421166-1501-15-000001
1
2
5
4
3
Image 4: Type plate
(1) Serial number as 2D Data Matrix code
(2) Serial number as plain text
(3) Manufacturer information
(4) Device designation
(5) Version number
MAC address
For the "PROFINET card HILSCHER" configuration, there is a label with the
MAC address of the Profinet card next to the typeplate.
© Vision & Control GmbH 2021 999.994.347.10-en-2.7 17

vicosys® 5300
Device Description
4.5 Technical Drawings
171.0
147.0
147.0
218.0
230.0
118.026.4
8.5
4.5
Image 5: Technical drawing (all values in mm)
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vicosys® 5300
Technical Data
5 TECHNICAL DATA
5.1 General Parameters
Parameter Characteristic
Housing material Galvanized sheet steel, varnished on the outside
Housing dimensions 147 mm x 171 mm x 230 mm
Weight Approx. 2.8 kg
Degree of protection IP 20
Safety class Class III, safety extra low voltage (SELV)
Parameter Characteristic
Processor Intel Atom E3827 with 2 x 1.75 GHz
Main memory 2 GB DDR3L
Compact Flash 4 GB (from that approx. 1.6 GB available for test pro-
grams and images)
LAN1: Ethernet 10/100/1000 Mbit LAN
LAN2: Ethernet 10/100/1000 Mbit direct connection
1 x USB 3.0, 3 x USB 2.0
Communication inter-
faces
1 x RS232 process communication and data transfer
1 x RS232 Key-Pad
Camera interface (1) LAN2: 1 x GigE Vision - no PoE
Onboard
process interface
On-board digital I/O, 4 IN, 4 OUT, PNP
Expansioncard
camera interface
4 x GigE Vision with PoE
Digital I/O card ADDI-DATA, 16 IN / 16 OUT, PNPExpansioncard
process interface (2) Digital I/O card ADLINK, 16 IN / 16 OUT, NPN
Video out (3) DVI
(1) When using the camera interface, the communication interface for the
direct connection is deactivated.
(2) When using an expansion card, the on-board process interface of the
device is deactivated.
(3) DVI-VGA adapter included in the scope of delivery.
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vicosys® 5300
Technical Data
5.2 Electrical Parameters
Parameter Min Nom Max
Operating voltage UO20 V 24 V 34 V
Power consumption at UO = 24 V DC
vicosys 5300 Basic Device 16 W
Expansion card - camera card 60 W
Expansion card - process interface 15 W
Power consumption Ptot at UO = 24 V DC
Basic Device with camera card and process
interface
95 W
20 999.994.347.10-en-2.7 © Vision & Control GmbH 2021