Volkswagen VAS 6150 User manual

VAS 6150 – Diagnostic-Laptop
Systemsupplier:
Volkswagen Aktiengesellschaft SPX EUROPE GMBH
Konzern-Service SPX Service Solutions Europe
Werkstattausrüstung Porschestrasse 4
D-38436 Wolfsburg 63512 Hainburg
Startup/unpacking instructions V 1.00

VAS 6150 – Diagnostic – Laptop
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Please read carefully!
Changes to the shape, configuration and technology of the items delivered are possible. No claims may
therefore be derived from the data, figures and descriptions in this instruction manual. Reproduction,
duplication or translation, even in parts, without the written permission of the Volkswagen
group/manufacturer is permitted only for the purpose of making one copy of the user documentation
available for each device. Transferring to third-parties is not permitted. The Volkswagen group and the
manufacturer expressly reserve all legal rights as regards authorship.

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Contents
Safety instructions .......................................................................................................... 4
1Important information............................................................................................... 9
2Unpacking instructions .......................................................................................... 10
3Scope of delivery .................................................................................................... 10
4Installing the batteries............................................................................................ 11
5Power supply........................................................................................................... 12
6Startup...................................................................................................................... 12
6.1 Interface connections.......................................................................................... 12
6.2 Turning on .......................................................................................................... 13
6.3 Switching off ....................................................................................................... 13
6.4 Windows XP license agreement......................................................................... 13
6.5 Diagnostic radio head VAS 5054A ..................................................................... 14
6.6 Diagnostic interface VAS 5055........................................................................... 14
6.7 Further information ............................................................................................. 14
7Troubleshooting...................................................................................................... 15

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Safety instructions
Signs and symbols
The meaning of the symbols used In the safety instructions of the instruction manuals, the
startup/unpacking instructions or other documentation provided, in the screen displays on the tester (within
VASPC) during the operation and on the products is given below:
Warning!
Texts with this symbol contain information concerning your safety and how you can reduce the risk of
severe and fatal injuries.
The WARNING
symbol calls for particular attention as regards your safety.
Caution!
Texts with this symbol contain information regarding how you can avoid damage to the vehicle and to the
device.
The caution symbol informs that non-compliance with the information can lead to damage to the
vehicle and/or tester (e.g.: Ensure that the touch-screen display is not touched with sharp, angular
objects.).
Tip
Texts with this symbol contain additional, useful information.
A Tip symbol points out important information regarding the product, its operation and other relevant
matters.
Reference to further safety instructions
General safety instructions applicable to the VAS 505x and VAS 6150 tester family on the whole are listed
below. Further safety instructions are given in the instruction manuals. Therefore, read the instruction
manuals before the use.
Safety instructions can also be displayed on the display of the tester.
Observe all the instructions displayed.

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IMPORTANT SAFETY INSTRUCTIONS
1. Warning !
Read all the instructions.
2. Warning!
If the mains cable or the device is damaged, it must not be used until a qualified specialist has checked it.
3. Warning!
Do not let cables or lines hang over the edges of tables, benches or desks. Do not let the cables or lines
come in contact with hot parts or running fans.
4. Warning!
Use of an extension cord is not permitted. Only the specified cables may be used for testing purposes.
5. Warning!
The device must always be isolated from the mains when not in use. Never pull the mains cable out of the
socket using the cable. Grip the plug housing to pull it from the mains supply.
6. Warning!
The tester must not be operated in close proximity of open fuel tanks, since otherwise there could be risk of
fire or explosion.
7. Warning!
If you are working on IC machines, you must take care that there is sufficient ventilation. Otherwise there
could be the risk of intoxication.

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8. Warning!
Use the device exclusively in accordance with the description. Use only the accessories recommended by
the manufacturer.
9. Warning!
Risk of explosions
The devices have internal parts that can generate sparks and must not therefore be exposed to
inflammable vapors. The device should be operated at least 460 mm (18 inch) above the ground surface
since petrol and other possible vapors settle on the ground.
10. Warning!
Devices under mains voltage correspond to safety class 1 and are equipped with a mains cable checked
for safety. They may be connected to the mains with earthed equipment grounding conductor (TN
networks) only or mains sockets with earthed equipment grounding conductor.
11. Warning!
During the test runs, fasten the diagnostic laptop securely to the rear seat of the vehicle.
A second person must operate the diagnostic laptop on the rear seat.
Operating on the front seat or without secure fastening is not permitted for safety purposes (e.g.
deployment of the airbags).
12. Caution!
Fluctuations and deviations of the mains voltage beyond the admissible tolerance can lead to
malfunctioning and damage.

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13. Warning!
Electrical ignition systems have voltages up to about 30 kV. It is mandatory to observe the general safety
guidelines for workshops.
14. Warning!
Unauthorised opening of the tester including accessories or tampering may cause substantial hazards for
the person doing it and the device.
15. Warning!
If the mains cable, a diagnostic or test lead, the tester or any other accessory under voltage is damaged, it
must not be used until a qualified specialist has given a clearance.
16. Warning!
If you are not going to use the device for a long time, please switch if off using the on/off button and isolate
it from the mains, if the battery is charged. Just switching off is not sufficient to isolate the power supply,
charging circuit and any connected accessories from the mains.
17. Warning!
During a thunderstorm data transmission lines must not be connected or removed and the device must not
be operated.
18. Caution! Workshop vehicle - ventilation
When operating the VAS 6150 in a workshop vehicle, take care that the table power supply for the tester
and printer has sufficient ventilation. Remember that even when the tester is switched off, the battery is
getting charged and the printer is on-line. This is true even for the energy saving mode.

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19. Caution! When connecting other vehicles
The VAS 505x and VAS 6150 diagnostic devices were developed or qualified for vehicles of the
Volkswagen group. Directly connecting the tester or diagnostic radio head /interface to vehicles of other
manufacturers can therefore cause damage to the vehicle.
For possible testing of other vehicles using the generally applicable OBD functions in the self-diagnosis,
the VAS 5052/16 OBD adapter cable must, therefore, be connected between the diagnostic cable and
diagnostic interface of the vehicle (with fewer line connections).
20. Caution! While handling the battery
Only trained personnel may change the batteries.
Never short circuit the battery.
Never throw the battery into fire.
Dispose of/recycle the battery only in empty condition in accordance with the local regulations.
Safety instructions for radio-operated devices
21. Warning!
No changes must be done to the antenna of devices with radio license, e.g. repositioning or use of other
antennas or transmitters.
22. Warning!
Do not use any portable radio transmitter in the vicinity of unshielded detonators or in an explosive
environment (e.g. a device for wireless networks (WLAN) or Bluetooth), unless the device were adapted in
such a way that it is suitable for such a purpose.
23. Warning!
You can read the notes regarding the Bluetooth and W-LAN country registrations in the VAS 6150
operating instructions or the VAS 5054A/VAS5055 device manual
PRESERVE THESE INSTRUCTIONS!
Issue date: July 2009

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1 Important information
Dear Customer,
When unpacking / starting up your VAS 6150, check the following points:
Damages in transit / incomplete delivery
Damaged packaging
Have the damage acknowledged by the deliverer in writing on the delivery note
and report immediately.
Packaging intact, but contents damaged
Report the damage immediately in writing
Delivery Incomplete
Please check in accordance with the scope of delivery (chapter 3) whether your
system was delivered completely. Please report incompleteness immediately in
writing.
Further course of action in the case of transit damages or incomplete delivery is
described in chapter 7, “Troubleshooting”.
Temperature equalization
In the case of delivery of the VAS 6150 during the winter time condensation inside the
device must be prevented. For this reason, please let the device rest at the place of
operation for about 3 hours before connecting/switching it on for the temperature to
equalize!
Safety and startup instructions
Please read the safety and startup instructions carefully before the startup.
Warranty and registration
It is mandatory to resister your device with the system supplier SPX Europe
GmbH.
The warranty (24 months except for the wear and tear parts such as batteries) is assured only on
the basis of the registration. For this purpose, please preserve your delivery note as a proof. The
services agreed upon with Volkswagens AG can only be guaranteed, if you are registered.
For registration, please fill the registration card. They can send the registration
card by email or fax. You will find the addresses on the registration card.
Thank you for your cooperation in
advance. Your VAS 6150 service team

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2 Unpacking instructions
The VAS 6150 and all its accessories are delivered in a cardboard box with another
cardboard box inside. The tester with accessories and the docking station (port
replicator) are packed separately in the inside cardboard box.
Unpack all parts; remove the protective plastic film from the VAS 6150 and the docking
station (port replicator). Dispose of the packing material in accordance with the local
regulations.
Check the contents with the scope of delivery (chapter 3).
3 Scope of delivery
The delivery of the VAS 6150 consists of a cardboard box with the following contents:
1
2.
3.
4.
6
7
8
9

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1. VAS 6150
2. Docking station for VAS 6150
3. Power supply for VAS 6150
4. Country specific mains cable
5. Battery pack for VAS 6150 (without figure)
6. Diagnostic radio head VAS 5054A
alternatively diagnostic interface VAS 5055 without radio communication with
permanently
connected USB cable
7. USB cable for VAS 5054A
8. CDs for Windows XP and Windows Vista (not required for the operation of VAS 6150)
9. Documentation in paper form (operating manual for Panasonic CF-52, startup and unpacking instructions,
documentation links and recovery instructions and operating manual for port replicator)
4 Installing the batteries
Insert the provided battery pack, if supplied separately, into the tester.
Caution!
Only trained personnel may change the batteries.
Never short circuit the battery.
Never throw the battery into fire.
Dispose of/recycle the battery only in empty condition, in accordance with the local regulations.
Reverse the VAS 6150 (see figure), press and hold the "Push“ mark. Slide and remove the
cover. Now push the battery pack into the compartment, until it securely fits the connector.
Slide the cover back.
Caution!
Make sure the latch is securely locked. Otherwise the battery pack may fall when you
carry the computer.
For further details see the Panasonic CF-52 instruction manual.

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5 Power supply
The power to the VAS 6150 is supplied either from the docking station (port replicator)
connected to the mains supply, or the directly connected external power supply or the
internal battery.
Caution!
The power supply is delivered with country specific mains cables. Should the power
supply plug not fit your national mains supply, you can replace the mains cable with
model (max.
4.5 m) commonly used in your country which complies with the standard for operation in
earthed power supply networkd and is certified for the same (TN networks according to
VDE 8085, EN 60950, IEC 950, UL 1950, CSA 22.2 No. 950).
For operation in the US and Canada, please use a UL or CSA certified, oil resistant mains
cable.
Operation on non-earthed networks or networks earthed via impedance (IT networks) is
not permitted.
Also see the safety instructions at the back of the table of contents.
Caution!
Use only original Panasonic power supply (No. CF-AA5803A M2)!
You can read further information regarding power supply in the Panasonic CF-52
instruction manual.
6 Startup
The initial startup and any necessary system recovery must be performed outside the
docking station (port replicator).
For further information, refer Panasonic CF-52 instruction manual or VAS 6150
documentation links and recovery instructions.
6.1 Interface connections
For further information, please follow Panasonic operating instructions for laptop (VAS
6150) and docking station (port replicator).

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6.2 Turning on
Turn on the VAS 6150. For this, press the on/off button for about 1 s. The VAS 6150 will
boot and the Windows GUI will appear.
6.3 Switching off
For turning off the VAS 6150, press the on/off button again for about 1 s or click the
"Start" button and select shut down. In the window that appears now, select the desired
function by clicking it.
Tip
Do not press the on/off button too long! After 5 s the VAS 6150 initiates a forced shut
down which can be useful when the application stops responding. However, the
application can be corrupted, if the data is not correctly saved and the application is not
correctly closed. Usually the tester attempts a normal shut down even here.
6.4 Windows XP license agreement
You must accept the Windows XP license agreement in a window that appears when you
start the VAS 6150 for the first time.
Please accept the license agreement and click “Weiter” ("Next").

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6.5 Diagnostic radio head VAS 5054A
The VAS 6150 is already equipped with a Bluetooth interface for the operation of the VAS
5054A and is pre-installed for this.
The diagnostic radio head is connected to the diagnostic interface of the vehicle and
communicates with the diagnostic laptop using Bluetooth (wireless) or the USB cable.
The diagnostic interface of the vehicle supplies power to the VAS 5054A.
6.6 Diagnostic interface VAS 5055
The diagnostic interface VAS 5055 makes the connection between the vehicle and the VAS 6150 via the
permanently integrated USB cable. The VAS 5055 is connected to the diagnostic interface of the vehicle
which supplies power to it.
6.7 Further information
Before you start using the VAS 6150, you must also read the “Panasonic CF-52
instruction manual” with further important details regarding the device, accessories and
their maintenance.
For any provided and pre-installed application software, also take its accompanying
documentation into consideration.

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7 Troubleshooting
The VAS 6150 left the factory in checked condition. Carefully selected components
and the adherence to numerous quality control checks ensures a high reliability of the
VAS 6150. Should, nevertheless, a problem occur, please proceed as follows:
Please try to determine and localize the problem as precisely as possible. For this
purpose, please consult the details in chapter "Troubleshooting" in the hardware
instruction manual, before you contact the concerned customer service.
Should the problem not be corrected with the help of the hardware instruction
manual, please contact the concerned customer service (Siemens support hotline).
For contact details and business hours of the respective support sites, please refer
the VAS 505x service information (SI_VAS505XX_GER_V015_03.pdf)

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Appendix 1 VAS 6150 registration card
VAS 6150 registration card
Please fill the relevant fields and
send to SPX Europe GmbH in Germany immediately.
Email: [email protected]
Fax No.+49-6182-959-225
Dear Customer,
You are receiving the VAS 6150 diagnostic laptop with unique service-related serial numbers. Please
transfer these details to this form.
1. Registration data
CF-52 la
p
to
p
Serial numbe
r
Dockin
g
station Serial numbe
r
Diagnostic radio
head/ diagnostic Serial number
For ensuring the future support we require some data, in order to be able to support you in
expansion, supplementation, repairs as well as in warranty processing in an organizationally
optimal manner.
Please answer the following questions in block letters with black ball-point pen.
2. Dealer data
Authorised workshop
Sales centre/importer no. ____________________
Company name ___________________________
Contact person ____________________________
Postal address:
Street ___________________________________
Zip code _______Place ____________________
Country __________________________________
Free workshop
Company registration number1 _______________
Tax identification no.2 ______________________
Telephone ____________ Fax _____________
Delivery address (if not the same as the postal address)
Street ___________________________________
Zip code _______ Place ____________________
Country__________________________________
1.as to be entered/entered in the tester (assigned by VW, see installation instructions Basis CD)
2.only for EU countries
When did you receive the device? Date
Place Date ___ Signature Stamp
Issue date: July 2009