Volvo C30 2007 Installation and operating manual

2007-2013 VOLVO C30 SERVICE
AND REPAIR MANUAL

ENGINE
Engine Control - Removal, Replacement And Installation
ACCELERATOR PEDAL
REMOVAL AND INSTALLATION
Fig. 1: Identifying Accelerator Pedal
Courtesy of VOLVO CARS CORPORATION
Torque: M6
10 Nm
2012 Volvo C30 T-5
ENGINE Engine Control - Removal, Replacement And Installation
2012 Volvo C30 T-5
ENGINE Engine Control - Removal, Replacement And Installation

ELECTRICAL
Alternator And Regulator - Removal, Replacement And Installation
ALTERNATOR
GENERATOR (B5244S4; 2007-11)
REMOVAL
Battery, disconnection. See BATTERY DISCONNECTING AND CONNECTING
Fig. 1: Identifying Bolts
Courtesy of VOLVO CARS CORPORATION
Remove the auxiliaries belt. See ACCESSORY DRIVE BELT TENSIONER
NOTE: Removal steps in this procedure may contain installation details.
2012 Volvo C30 T-5
ELECTRICAL Alternator And Regulator - Removal, Replacement And Installation
2012 Volvo C30 T-5
ELECTRICAL Alternator And Regulator - Removal, Replacement And Installation

Fi
g
. 2: Identif
y
in
g
Generator B+ Terminal And Bolts
Courtesy of VOLVO CARS CORPORATION
Remove the following items:
1. Torque: Generator B+ terminal
15 Nm
2. Torque: M8
24 Nm
INSTALLATION
To install, reverse the removal procedure.
GENERATOR (B5254T3; 2007, B5254T7; 2008-12)
REMOVAL
Fig. 3: Identifying Ignition In OFF Position
Courtesy of VOLVO CARS CORPORATION
Remove the air filter housing. See AIR CLEANER HOUSING
Remove the throttle body. See THROTTLE BODY
Remove the auxiliaries belt. See ACCESSORY DRIVE BELT TENSIONER
NOTE: Removal steps in this procedure may contain installation details.
2012 Volvo C30 T-5
ELECTRICAL Alternator And Regulator - Removal, Replacement And Installation

Fig. 4: Identifying Oil Stick Bracket Bolt
Courtesy of VOLVO CARS CORPORATION
Fig. 5: Identifying Generator B+ Terminal And Nuts
Courtesy of VOLVO CARS CORPORATION
Remove the following items:
1. Torque: Generator B+ terminal
15 Nm
2. Torque: M10
50 Nm
INSTALLATION
To install, reverse the removal procedure.
2012 Volvo C30 T-5
ELECTRICAL Alternator And Regulator - Removal, Replacement And Installation

GENERATOR PULLEY, GENERATOR (B5244S4; 2007-11, B5254T7; 2008-12)
REMOVAL AND INSTALLATION
Remove the alternator. See GENERATOR (B5254T3; 2007, B5254T7; 2008-12) or GENERATOR
(B5244S4; 2007-11)
Fig. 6: Identifying Spanner 9997113
Courtesy of VOLVO CARS CORPORATION
see 9997113 see 9997113
CHARGE REGULATOR
CHARGE REGULATOR (B5244S4; 2007-11, B5254T3; 2007, B5254T7; 2008-12)
REMOVAL
Special tools
999 7113 Spanner
Tool number: 999 7113
Tool description: Spanner
Tool boards: 30
NOTE: Removal steps in this procedure may contain installation details.
2012 Volvo C30 T-5
ELECTRICAL Alternator And Regulator - Removal, Replacement And Installation

Fig. 7: Identifying Nuts
Courtesy of VOLVO CARS CORPORATION
Remove the generator (GEN). See GENERATOR (B5244S4; 2007-11) or GENERATOR (B5254T3; 2007,
B5254T7; 2008-12).
Fig. 8: Identifying M4 Generator Bolts
Courtesy of VOLVO CARS CORPORATION
Torque: M4
3.5 Nm
INSTALLATION
To install, reverse the removal procedure
2012 Volvo C30 T-5
ELECTRICAL Alternator And Regulator - Removal, Replacement And Installation

ELECTRICAL
Battery And Mounting - Removal, Replacement And Installation
BATTERY
REMOVAL
See SAFETY INFORMATION BATTERY AND CHARGING
Fig. 1: Identifying Underhood Torsion Rod, Nuts And Cover
Courtesy of VOLVO CARS CORPORATION
Torque: M8
24 Nm
Fig. 2: View Of Battery And Cover
NOTE: Removal steps in this procedure may contain installation details.
2012 Volvo C30 T-5
ELECTRICAL Battery And Mounting - Removal, Replacement And Installation
2012 Volvo C30 T-5
ELECTRICAL Battery And Mounting - Removal, Replacement And Installation

Courtes
y
of VOLVO CARS CORPORATION
Perform battery disconnecting and connecting, see BATTERY DISCONNECTING AND CONNECTING
Fig. 3: Locating Battery Box And Terminal Connector Bolts
Courtesy of VOLVO CARS CORPORATION
Fig. 4: Identifying Battery, Holder And Bolts
Courtesy of VOLVO CARS CORPORATION
Torque: M6
10 Nm
INSTALLATION
To install, reverse the removal procedure.
VEHICLES WITH BATTERY MONITORING SENSOR (BMS)
Reset accordin
g
to DIAGNOSTICS/VEHICLE COMMUNICATION/CEM/Advanced/Resettin
g
information
2012 Volvo C30 T-5
ELECTRICAL Battery And Mounting - Removal, Replacement And Installation

when replacing battery (main battery) function. VIDA (Volvo Scan Tool) is necessary to perform this
p
rocedure.
2012 Volvo C30 T-5
ELECTRICAL Battery And Mounting - Removal, Replacement And Installation