VSI Legacy Series User manual

Owner’s Manual
Legacy Series
Brine Maker
Voigt Smith Innovation, LLC
23371 610th Avenue
Madison Lake, MN 56063

IMPORTANT: READ THIS MANUAL IN
ENTIRETY BEFORE OPERATING
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Table of Contents
General Safety 5
Safety Instructions 5
Quick-Start Installation 5
Detailed Installation Instructions 6
1. Electrical Outlet 6
2. Space and Clearance 6
3. Download the VSI Spray App 6
4. Connect to Machine Via Bluetooth 6
5. Connect Machine to WiFi 7
Product Overview 8
Specifications 10
Attachments and Accessories 10
Before Operation 10
Before Operation Safety 10
Chemical Safety 11
Sprayer Control Box Light Modes 12
VSI Spray Control App Display 13
Plumbing to Auxiliary Tanks 14
Understanding Valve Positions 15
During Operation 17
During Operation Safety 17
Loading the Mix Tank Hopper with Bulk Salt 17
Filling the Batch Tank with Water 17
Using the VSI Spray Control App Information Display 17
Agitating a Batch of Brine 18
Pumping Out Brine to Storage Tanks 18
Filling Trucks with Brine From Storage Tanks 18
Filling Trucks with Additives From Storage Tanks 19
Air Purge 19
After Operation 19
After Operation Safety 19
Washing the Brine Maker 20
Maintenance 20
Recommended Maintenance Schedule(s) 20
Maintenance Safety 21
Electrical System Maintenance 21
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Electrical System Safety 21
Brine Maker System Maintenance 21
Service the In-Line Filter Screen 21
Inspecting the Hoses 22
Cleaning 22
Cleaning the Salt Hopper 22
Cleaning the BatchTank 22
Flushing the System 22
Conditioning the Machine 23
Storage 23
Storage Safety 23
Storing the Machine 23
Removing the Machine from Storage 23
Troubleshooting 24
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Introduction
This machine is a dedicated ice-control solution
creation system and is intended to be used by
professional, trained operators for creating ice-control
solutions used on residential or commercial
properties. Using this equipment improperly or for
purposes other than its intended use may prove
dangerous to you and others. You are responsible for
operating the equipment properly and safely.
Read this manual carefully to learn how to operate
and maintain your equipment properly and to avoid
injury and product damage.
A digital version of this manual that can be accessed
on the VSI Spray Control app (“Getting Started/FAQ”
button on the Profile” tab).
If service, parts, or additional information is needed
please contact VSI Technical Service
(1-507-252-3033) for more information.
General Safety
This product is capable of causing personal injury.
Always follow all safety instructions to avoid personal
injury.
● Read and understand the contents of this
Owner’s Manual before operating or servicing
the equipment.
● Use your full attention while operating the
machine. Do not engage in any activity that
causes distractions; otherwise, injury or
property damage may occur.
● Use appropriate personal protective equipment
(PPE) to guard against contact with chemicals.
● Do not put your hands or feet near moving
components of the machine.
● Do not operate the machine without all guards
and other safety protective devices in place
and in proper working order on the machine.
● Keep bystanders, children, and pets out of the
operating area.
● Never allow children to operate the machine.
Allow only people who are responsible,
trained, familiar with the instructions, and
physically capable to operate the equipment.
● Shut off the equipment, wait for all movement
to stop, and allow the equipment to cool before
adjusting, servicing, cleaning, or storing it.
Improperly using or maintaining this machine can
result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert symbol. Failure to comply
with these instructions may result in personal injury or
death.
Safety Instructions
● Read the Operator’s Manual.
● All operators should be training before
operating the machine.
● Wear eye protection.
● Do not enter the tank.
● Shut off the machine before walking away.
● Do not put flammable liquids in the tank.
● Only lift an empty tank; do not lift the tank
when full.
Quick-Start Installation
Follow the steps below to set up and prepare the
machine for use.
1. Ensure proper electrical outlet is available
2. Ensure machine is positioned for space and
clearance for loading
3. Download the VSI Spray App
4. Connect to machine via Bluetooth
5. Connect machine to WiFi
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Detailed Installation
Instructions
1. Electrical Outlet
The electric motor for the pump requires wiring to
220V, single phase, 30 amp circuit. This is not
pre-wired on the unit and should be installed by a
licensed electrician. It is important that the motor
must be wired for opposite rotation (red and yellow,
black and blue).
The digital salinity reader comes from the factory with
an un-wired cord to an electrical box. No switch is
provided from the factory. The digital salinity meter
converts to DC power and can be wired on either
220V or wired to a 110V, 15 amp circuit. We
recommend wiring the digital salinity meter into the
always hot leads so that the reader can be powered
even with the pump motor switch in the “off” position.
Reference our wiring guide here: Legacy Brine Maker
Wiring Guide.docx
2. Space and Clearance
Ensure you position the machine to allow for space
and clearance to load the machine with salt. Ideally,
situate the brine maker where it is located near your
220V outlet, near your water source, and also near
your brine storage tanks. (Brine storage tanks can be
stored outside, but must be connected via hose.) If
these are not present in the area you wish to set up
your machine, make the accommodations necessary
to have them available.
3. Download the VSI Spray
App
To begin using the machine, you must first download
the VSI Spray Control App from either the Apple App
store or Google Play store onto your phone or tablet.
4. Connect to Machine Via
Bluetooth
4.1. Once downloaded, open the app, read the
liability prompt, press OK , and click on the DETAILS
tab on the bottom of the app screen.
4.2. Select the drop down arrow in the upper right
concern to toggle to a BrineMixer . Press the
CONNECT button in the app.
4.3. All machines within Bluetooth range will appear.
Select the machine you are wanting to connect (serial
numbers are listed).
Note : The serial number can be found on the side of
the control box.
4.4. The app is now connected to the machine.
Note : No other devices can connect to a unit that is
actively paired to a device.
4.5. If desired, rename the machine through the
DETAILS page in the app.
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5. Connect Machine to WiFi
The machine uses WiFi to search for new firmware
releases that may come out to increase performance
and reliability of the system. The machine will search
for active WiFi networks once per day for 5 minutes. If
the sprayer has already recently connected to the
WiFi, is in range of WiFi, and if an update is available
the sprayer will automatically update.
Connect to WiFi after you first purchase the machine.
You can also do a prompted connection at any point in
time by following these connection steps:
5.1. Ensure you are already connected to the
machine via Bluetooth connection.
5.2. Click on the PROFILE tab at the bottom of the
app screen. Connect the machine to the nearest WiFi
to where the machine will be stationed.
5.3. To save WiFi credentials, select SCAN FOR WIFI
NETWORKS . A list of available networks will be
displayed.
5.4. Select the network that you wish to connect and
enter the credentials for the network. You will be
prompted with either a successful connection or a
failed connection. The sprayer will store the
credentials for the last ten (10) WiFi connections
entered.
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Product Overview
1. Truck Fill Camlock
2. Air Purge
3. Filter
4. Truck Fill Valve
5. Pump Out Valve
6. Pump Motor
7. Pump Motor Switch
8. Digital Salinity Module
Box
9. Digital Salinity Sensor
10. Agitation Valve
11. Agitation Nozzles
12. Tank Valve
13. Aux 3 Brine Valve
14. Aux 2 Additive Valve
15. Aux 1 Water Valve
16. Eductor Nozzle
17. Salt Hopper/ Mix Tank
18. Batch Tank
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1. Truck Fill Camlock
The truck fill camlock is used to pump out the brine to
your brine sprayer via a sprayer fill hose.
2. Air Purge
The air-purge valve is used with an air compressor
(not-included) to prevent spilling brine or additives
when you remove the hose after pumping brine to
your sprayer.
3. Filter
Each machine is equipped with a filter right before the
inlet to the pump. Inside the filter housing is a
reusable stainless steel 30 mesh filter.
If you suspect the filter is clogged:
1. Close the tank valve and loosen the collar
around the filter housing.
2. Pull the outer housing off and remove the filter.
3. Rinse the filter clean and place it back in the
housing.
4. Truck Fill Valve
The truck fill valve is on the pressure side of the pump
and is used when pumping brine/additive out of the
machine and into a sprayer using the Fill Hose. See
Understanding Valve Positions later in the manual.
5. Pump-Out Valve
The pump-out valve is on the pressure side of the
pump and is used to pump the brine out of the
machine and into a storage tank. See Understanding
Valve Positions later in the manual.
6. Pump Motor
The pump moves the water and brine for agitation and
for pumping the brine.
7. Pump Motor Switch
The pump switch turns the pump on or off.
8. Digital Salinity Module Box
The digital salinity module box houses the circuit
board for connecting to the VSI Spray Control App
and transmitting the digital salinity reading.
9. Digital Salinity Sensor
The sensor reads the salinity of the brine. Use this
with the app to verify the correct salinity.
10. Agitation Valve
The agitation valve is on the pressure side of the
pump and is used to pump liquid through the agitation
nozzles in the mix tank to dissolve the salt. See
Understanding Valve Positions later in the manual.
11. Agitation Nozzles
The agitation nozzles push water across the bulk salt
to dissolve the salt and create the brine.
12. Tank Valve
The tank valve is on the suction side of the pump and
is used by liquid in the batch tank that needs to be
filled, agitated, added, or pumped out. See
Understanding Valve Positions later in the manual.
13. Aux 3 Brine Valve
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The aux 3 brine valve is on the suction side of the
pump and is used when drawing liquids out of a brine
storage tank. See Understanding Valve Positions later
in the manual.
14. Aux 2 Additive Valve
The auxiliary valve is on the suction side of the pump
and is used to draw additives from a storage tank into
a sprayer via a fill hose line. See Understanding Valve
Positions later in the manual.
15. Aux 1 Water Valve
The auxiliary valve is on the suction side of the pump
and is used for connection to a bulk water storage
tank for faster filling of the brine tank. It can also be
used as a secondary additive storage tank if providing
water to the brine maker in a different manner. See
Understanding Valve Positions later in the manual.
16. Eductor Nozzle
The eductor nozzle helps create the brine mixture.
Keeping this nozzle free from debris and clogs will aid
in a consistent salinity reading.
17. Salt Hopper/Mix Tank
The salt hopper is for loading salt to create the brine.
18. Batch Tank
The batch tank is used for mixing salt brine.
Specifications
Note: Specifications and design are subject to change
without notice.
Machine Specifications
Description
Brine Maker
Length (inches)
86
Width (inches)
98
Height (inches)
76
Weight (Empty)
2100 lbs
Attachments and Accessories
A selection of VSI approved attachments and
accessories are available for use with the sprayer to
enhance and expand its capabilities. Contact VSI for
further information.
To ensure optimum performance and continued safety
certification of the machine, use only genuine VSI
replacement parts and accessories. Replacement
parts and accessories made by other manufacturers
could be dangerous, and such use could void the
product warranty.
Operation
Before Operation
Before Operation Safety
General Safety
● Never allow children or untrained people to
operate or service the machine. Local
regulations may restrict the age of the
operator. The owner is responsible for training
all operators and mechanics.
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