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  9. WAR-LOCK GARDENSHED Gable Series User manual

WAR-LOCK GARDENSHED Gable Series User manual

Tools required: Drill, measuring tape, Phillips-head screw driver, rivet gun, rubber mallet, sturdy ladder, shifting spanner, 2 saw
horses, 3mm steel drill bit, 4mm steel drill bit and a 10mm masonry drill bit.
Gable SeriesGable Series
Congratulations on purchasing your new War-Lock garden shed. Before assembling, we
recommend you read the instructions thoroughly. Your new garden shed comes with pre-drilled
holes to make assembly quicker. We recommend you assemble it using a trestle table or
sawhorses and planks. This will ensure that you are working o󰀨 the ground and make it easier
for you.
Assembly of this shed is a three-person job and should not be attempted in windy conditions.
GARDENSHED
2.99W x 2.99D x 2.39Hm | Double Sliding Door
Assembly instructions (03) 9556 7744
[email protected]
2
GARDENSHED 2.99W x 2.99D x 2.39Hm
Outer base dimensions 2995 x 2995 mm
Inner base dimensions 2950 x 2950 mm
Wall height 2000 mm
Peak height 2395 mm
Roof width 3100 mm
Door opening dimensions 1950 x 1515 mm
Dimension overview:
Build your garden shed in 7 easy steps!
Step 1: Check all parts against the component list
Step 2: Assemble the rear wall panels
Step 3: Assemble the side wall panels
Step 4: Assemble the roof panels
Step 5: Assemble the front wall panel
Step 6: Assemble the front door
Step 7: Fit the panels together
Warning: Do not assemble this shed on a windy day.
Warning: This shed must be fully assembled and anchored to a concrete slab using the supplied bolt down kit in one session/
day. The shed must not be left partly assembled.
Assembly recommendations: We recommend a minimum of three people are needed to assemble this shed.
CONCRETE SLAB 3100mm
CONCRETESLAB3100mm
Concrete slab: Please ensure that your site is level. It is recommended that your slab is
100mm thick and you use builder’s plastic and F52 reinforcing mesh. We recommend that
you make your slab 100mm bigger than the base dimensions of your garden shed. This will
allow for a 50mm edge around your garden shed. We recommend that you slope the 50mm
edges downward by 10mm so that rainwater can drain away from your garden shed.
CONCRETE SLAB: 3095mm
100m
CONCRETE SLAB: 3095mm
4
GARDENSHED 2.99W x 2.99D x 2.39Hm
Picture Description Component Location Part No. QTY BOX Check
Sheet Sheet 2000x770mm
Rear wall
Side wall
9F 12 1
Sheet Sheet 1579x770mm Roof S30 2 2
Sheet Sheet 1579x770mm Roof S31 2 2
Sheet Sheet 1579x770mm Roof S32 4 2
Sheet Sheet 2000x735mm Front 11Y 2 2
Door Sheet Sheet 1968x770mm Door 5P 1 2
Door Sheet Sheet 1968x770mm Door 5Q 1 2
Channel Channel 1967mm Door 24K 1 2
Channel Channel 1967mm Door 24L 2 2
Channel Channel 768mm Door 21P 4 2
Jamb Jamb 1953mm Door J37 1 2
Brace Brace 1075mm Door U4 4 2
Step 1: Check all parts against the component list
Lay out all parts with number facing outwards and check o󰀨 against parts list.
5
Picture Description Component Location Part No. QTY BOX Check
Channel Channel 1494mm Side wall roof 27A 4 1
Channel Channel 1494mm Side wall roof 27B 4 1
Channel Channel 1494mm Rear wall 27C 1 1
Channel Channel 1494mm Rear wall 27D 1 1
Channel Channel 1494mm Roof 27E 2 1
Channel Channel 1494mm Roof 27F 2 1
Channel Channel 1494mm Rear wall 27H 1 1
Channel Channel 1494mm Rear wall 27I 1 1
Channel Channel 1494mm Side wall 27J 2 1
Channel Channel 1494mm Side wall 27K 2 1
Channel Channel 1494mm Front 27Q 1 1
Channel Channel 1494mm Front 27R 1 1
GARDENSHED 2.99W x 2.99D x 2.39Hm
Picture Description Component Location Part No. QTY BOX Check
Channel Channel 1494mm Front 27S 1 1
Channel Channel 1494mm Front 27T 1 1
Channel Channel 1514mm Front C26 2 2
Channel Channel 1468mm
Side wall
Rear wall
35R 2 2
Channel Channel 1468mm
Side wall
Rear wall
35L 2 2
Channel Channel 1443mm Side wall C24 1 2
Channel Channel 1443mm Side wall C25 1 2
Channel Channel 1998mm Front 22J 2 2
Top Track Track 1470mm Front O1 1 1
Top Track Track 1470mm Front O2 1 1
Bottom Track Track 1470mm Front O3 1 1
Bottom Track Track 1470mm Front O4 1 1
Corner
Bracing
Bracing 1998mm Corner Z23 4 2
Lip Lip 1582mm Roof L4 4 2
7
Picture Description Component Location Part No. QTY BOX Check
Gable Cap Gable cap 1495mm Roof E4 2 2
Connector Connector 450mm Roof E3 1 2
Ridge Beam Ridge beam 1495mm Roof 73 2 1
Gable R/H Gable 1470mm Roof G7 1 2
Gable L/H Gable 1470mm Roof G8 1 2
Gable R/H Gable 1470mm Roof G9 1 2
Gable L/H Gable 1470mm Roof G10 1 2
Ridge Beam
Connector
Ridge beam connector 450mm Roof 67 1 1
Logo Cap Logo cap Roof 95 2 2
Roof Brace Roof brace - zinc Roof 96 2 1
Channel
Connector
Channel connector 188mm Walls / Roof 66 10 2
Track
Connector
Track connector 178mm Door 66A 2 2
Joining Brace Brace Door W 2 2
8
GARDENSHED 2.99W x 2.99D x 2.39Hm
Qty checking date: ____ / ____ / _____
Qty checking personal badge number: _______________
Signature: _________________________________________
In the unlikely event that you nd you are missing a part, Australian customers please contact Aquilia on (03) 9556 7744. A copy of
proof of purchase may be requested.
Note: All ttings are located in Box 2.
Fittings part list:
Picture Component QTY Picture Component QTY
Self-tapping screws (10mm) 410 Self-tapping screws (16mm) 55
4.0 x 10mm Rivet 26 3.0 x 10mm Rivet 72
Hasp (Part C4) 1 Staple 1
Mid wall brace bracket
(Part 72)
2 Base bracket 9
5/16 x 19mm Hexagonal bolt 9 5/16” Hexagonal nut 9
Mid wall channel connector 3 Self tapper safety cover 40
Channel safety cover
(L type)
1
Channel safety cover
(R type)
1
Plastic stopper 8 Sleeve anchor bolt 9
9
Garden shed overview:
66A
66A
O4
O3
O2 O1
22J
C26
C26
27S
L4
L4
L4
67
66
66
66
66
L4
95
95
73
73
E4
E4
E3
27F
27F
27E
27E
27B
27B
27A
27A
S31
S31
S30
S30
S32
S32
S32
S32
11Y
G7
G8
66
G9
G10
66
66
66
66
72
35L
96
22J
27A
27B
C25
C24
35R
35L
27T
27Q
27R
27J
27K
27I
27H
27K
27J
27B
27A
27C
27D
9F
Z23
9F
9F
9F
9F 9F
9F
9F
9F
9F
9F
9F
11Y
Z23
Z23
Z23
W
U4
U4
21P
21P
C4
5Q
5P
W
U4
U4
21P
21P
J37
24L
24L 24K
35R
96
10
GARDENSHED 2.99W x 2.99D x 2.39Hm
Step 2: Assemble the rear wall panels
You will nd it easier to assemble your shed using sawhorses with timber studs attached (timber needs to be the same length as the
shed ( 3.0 m)) or alternatively, a trestle table.
Place 4 x part 9F (sheeting) on your work table and join together with self-tapping screws as per the diagram below.
9F
9F 9F
9F
ROOF TOP EDGE
RIDGES FACING UP
11
Step 2: Assemble the rear wall panels (continued)
Now t parts 27I and 27H (top channel) and parts 27C and 27D (bottom channel) to the sheeting by tapping it in (diagram A) or sliding
it in
(diagram B). Make sure the small lip of the channel is always facing out. This ensures rain water cannot build up inside your shed.
Make sure parts 27I and 27H are used as top side channels as per diagram A below.
Tip: If panel and screw holes do not line up, try pulling panel to match up holes.
27I
27H
TOP
27C
27D
9F
9F
9F
99F
27I
27H
27C
9F 27D
9F
9F
9F
ROOF TOP EDGE
ROOF TOP EDGE
RIDGES FACING UP
RIDGES FACING UP
B
A
12
GARDENSHED 2.99W x 2.99D x 2.39Hm
Step 2: Assemble the rear wall panels (continued)
Now x parts 35R and 35L (mid wall channels) joined by mid wall channel connector to the sheeting with self-tapping screws. Please
note that the groove should face downwards. Fix other channels with self-tapping screws. TIP (before applying connectors): to help
panel and screw holes to line up, fasten screws one at a time from one side of the wall to the other and pull panel away from screw
each time to match up holes. Apply part 66 (channel connector) on top and bottom channels to enhance the strength. NOTE: Screws
are applied to both sides of the connectors. All screws marked with a cross should not be xed at this stage.
35L
27H
27I
27D
27C
35R 66
66
35L
35R
66
Midwall channel
connector
RIDGES FACING UP
RIDGES FACING DOWN
TOP
TOP
13
Step 3: Assemble the side wall panels
Place 4 x part 9F (sheeting) on your worktable and join together with self-tapping screws as per the diagram below. Now t parts 27K
and 27J (top channel) and parts 27A and 27B (bottom channel) to the sheeting by tapping or sliding it in. Make sure the small lip of
the channel is always facing out. This ensures rainwater cannot build up inside your shed. Make sure parts 27K and 27J are used
as top side channels. TIP (before applying connectors): to help panel and screw holes to line up, fasten screws one at a time from
one side of the wall to the other and pull panel away from screw each time to match up holes. Now x parts 35R and C24 (mid wall
channels) joined by a mid wall channel connector to the sheeting with self-tapping screws. NOTE: the groove should face downwards.
Fix channels with self-tapping screws and apply part 66 (channel connectors) to enhance the structural strength. Note that screws are
applied to both sides of the connectors.
35R 66
66
C24
27K
27J
27A
27B
9F
9F
9F
9F
ROOF TOP EDGE
RIDGES FACING UP
14
GARDENSHED 2.99W x 2.99D x 2.39Hm
Step 3: Assemble the side wall panels (continued)
All screws marked with a cross should not be xed at this stage. Repeat the same steps for the other side wall. Make sure the small lip
of the channel is always facing out. This ensures rain water cannot build up inside your shed.
C24
27J
27K
27B
27A
35R
66
Mid wall channel connector
15
Step 4: Assemble the roof panel
Place parts S30, S31 and 2 x part S32 (sheeting) on your worktable and join together with self-tapping screws as per the
diagram below.
Fix parts 27F, 27E, 27A and 27B (channels) using self-tapping screws as per the diagram below. Please ensure parts 27A and 27B are
attached to the side of the sheeting which has pre-punched holes as per the diagram below. Make sure the small lip of the channel is
always facing out. This ensures rain water cannot build up inside your shed.
TIP (before applying part 66 connectors): to help panel and screw holes to line up, fasten screws one
at a time from one side of the wall to the other and pull panel away from screw each time to match up holes.
When xing part 66 (Channel Connector) on the
roof top edge only x screw from one side
S30
S32
S32
S31
66
66
27F
27E
27A
27B
ROOF TOP EDGE
RIDGES FACING UP
RIDGES FACING UP
16
GARDENSHED 2.99W x 2.99D x 2.39Hm
Step 4: Assemble the roof panel (continued)
Leave the 4 corners of the roof panel unxed in this stage.
RIDGES FACING UP
17
Step 5: Assemble the front wall panels
Place 2 x part 11Y (sheet) onto your worktable and x 2 x part 22J (channel) to the inside edges of the sheeting with self-tapping
screws provided as per the diagram below. NOTE: All screws marked with a cross should not be xed at this stage.
11Y
11Y
22J
22J
ROOF TOP EDGE
RIDGES FACING UP
18
GARDENSHED 2.99W x 2.99D x 2.39Hm
Step 5: Assemble the front wall panels (continued)
Fix parts 27R, 27Q, C26 (top channels) and parts 27S, 27T, and C26 (bottom channels) using self-tapping screws.
Please note: for parts 27R, 27Q, 27S and 27T the small lip should be facing out to stop water building up and leaking into shed.
27R
27S
27T
C26
C26
C26
C26
27Q
ROOF TOP EDGE
RIDGES FACING UP
19
Step 5: Assemble the front wall panels (continued)
Once the top and bottom channels are xed position parts O2, O1 (top track) and O3, O4 (bottom track) and x with the provided self
tapping screws. Attach part 66A (track connector) on the top and bottom tracks to enhance strength. NOTE: All screws marked with a
cross should not be xed at this stage.
66A
66A
66A
C26
C26
C26
O2
O1
O3
O4
Fix all screw on this page using the
provided 16mm self-taping screws
20
GARDENSHED 2.99W x 2.99D x 2.39Hm
Step 6: Assemble the front door
Place part 5Q (door sheet) on the worktable. Fit 2 x part 21P (channel) to the top and bottom of the sheet and parts 24K, 24L(channels)
to the side of the door panel. Fix these channels with the provided 3.0 x 10mm rivets as per the diagrams below.
24K
21P
21P
5Q
24L
ROOF TOP EDGE
RIDGES FACING UP
Fix with 3.0x10mm rivets
Fix with 3.0x10mm rivets

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