WarmingTends CFB120LP User manual
1
BRASS BURNERS
INSTALLATION MANUAL
For the CROSSFIRETM Brass Burners and
Ignition Systems
2
CERTIFIED MODELS
MATCH LIT
Model # CFB60LP as match lit
Model # CFB60NG as match lit
Model # CFB120LP as match lit
Model # CFB120NG as match lit
Model # CFB180LP as match lit
Model # CFB180NG as match lit
Model # CFB290LP as match lit
Model # CFB290NG as match lit
3V BATTERY OPERATED UNITS
Model # CFB60LP with 3 Volt Battery Operated Electronic Ignition System
Model # CFB60NG with 3 Volt Battery Operated Electronic Ignition System
Model # CFB120LP with 3 Volt Battery Operated Electronic Ignition System
Model # CFB120NG with 3 Volt Battery Operated Electronic Ignition System
24 VOLT ELECTRONIC IGNITION SYSTEMS – Premium - Standard Capacity
Model # CFB60LP with Premium 24 Volt electronic ignition system
Model # CFB60NG with Premium 24 Volt electronic ignition system
Model # CFB120LP with Premium 24 Volt electronic ignition system
Model # CFB120NG with Premium 24 Volt electronic ignition system
General Warnings and Information ..........................................................................................3
.................................................................................4
Construction of enclosure ........................................................................................................4
General Fire Pit Installation .......................................................................................................4
Media Installation .......................................................................................................................5
Fire Feature Operation ..............................................................................................................6
Lighting Instructions ..................................................................................................................6
Maintenance ...............................................................................................................................6
Troubleshooting .........................................................................................................................7
Warranty ......................................................................................................................................7
INSTALLATION FOR ALL MODELS
60K – 120K BTU System with FLKV12.......................................................................................8
121K - 249K BTU System with FLKV34 and FLKV34FIT180.................................................12
250K - 299K BTU System with DFLKV34 and DFLKV34FIT250...........................................15
300K + Higher BTU System with DFLKV34 and DFLKV34FIT300.......................................20
Push Button Ignition Installation .............................................................................................25
Parts Glossary ............................................................................................................................27
(Match Lit, Standard Ignition, Premium Ignition)
(Match Lit, Standard Ignition, Premium Ignition)
(Match Lit, Standard Ignition, Premium Ignition)
(Match Lit, Standard Ignition, Premium Ignition)
Model # CFB180LP with Premium 24 Volt electronic ignition system
Model # CFB180NG with Premium 24 Volt electronic ignition system
Model # CFB290LP with Premium 24 Volt electronic ignition system
Model # CFB290NG with Premium 24 Volt electronic ignition system
24 VOLT ELECTRONIC IGNITION SYSTEMS – Premium - High Capacity
Model # CFB300LP with Premium 24 Volt electronic ignition system
Model # CFB300NG with Premium 24 Volt electronic ignition system
24 VOLT ELECTRONIC IGNITION SYSTEMS – Standard - Standard Capacity
Model # CFB60LP with Standard 24 Volt electronic ignition system
Model # CFB60NG with Standard 24 Volt electronic ignition system
Model # CFB120LP with Standard 24 Volt electronic ignition system
Model # CFB120NG with Standard 24 Volt electronic ignition system
Model # CFB180LP with Standard 24 Volt electronic ignition system
Model # CFB180NG with Standard 24 Volt electronic ignition system
24 VOLT ELECTRONIC IGNITION SYSTEMS – Standard - High Capacity
Model # CFB290LP with Standard 24 Volt electronic ignition system
Model # CFB290NG with Standard 24 Volt electronic ignition system
Model # CFB350LP with Standard 24 Volt electronic ignition system
Model # CFB350NG with Standard 24 Volt electronic ignition system
CERTIFIED UNITS
Compliance with the following codes:
1. 2015, 2012, and 2009 International Fire Code® (IFC)
2. 2015, 2012, and 2009 International Fuel Gas Code® (IFGC)
3. 2012 and 2009 Uniform Mechanical Code® (UMC)*
4. 2010 Natural Gas and Propane Installation Code**
*UniformPlumbingCodeisacopyrightedplublicationoftheInternaionalAssociationofPlumbingandMechanicalOfcials
**Copyrighted publication of Candian Standard Association
Compliance with the following standards:
1. ANSI Z21.97/CSA 2.41-2014 Outdoor Decorative Gas Appliances
ICC-ES Report PMG-1213
3
GENERAL INFORMATION
Carefully follow the instructions in this manual to prevent personal injury or
property loss. Instructions are updated as needed. It is the installer’s respon-
sibility to periodically review instructions for applicable updates.
WARNING: This Owner’s Manual contains critical information for the safe
-
tions must be strictly followed for safe installation and operation. Warranty is
void if not followed.
WARNING: It is the installer’s responsibility to ensure a safe installation and
to educate the end user as to proper operation. Installer must leave this
manual with the end user.
WARNING: We suggest that our products be installed by professionals
that are locally licensed by the authority having jurisdiction in gas piping.
We suggest that our products be serviced annually by a licensed plumber.
Installer must follow all instructions carefully to ensure proper performance
and safety. Warming TrendsTM is not responsible for your actions.
WARNING:
damage the product and cause harm to the end user. Warranty is void if any
WARNING: FOR REMOTE CONTROL USE: To prevent accidental startup
from unwanted Remote Control signals it is the responsibility of the end user
to turn off power to electric outlet for the remote-control receiver when the
WARNING: Product is not intended to be a starter for wood or other combus-
tibles.
PARTS LIST FOR CERTIFIED MODELS
CROSSFIRETM BRASS BURNER MATCH LIT SYSTEMS
CROSSFIRETM BRASS BURNER 3V BATTERY OPERATED SYSTEMS
CROSSFIRETM BRASS BURNER 24 VOLT ELECTRONIC IGNITION SYSTEMS – Premium - Standard Capacity
CROSSFIRETM BRASS BURNER 24 VOLT ELECTRONIC IGNITION SYSTEMS – Premium - High Capacity
CROSSFIRETM BRASS BURNER 24 VOLT ELECTRONIC IGNITION SYSTEMS – Standard - Standard Capacity
CROSSFIRETM BRASS BURNER 24 VOLT ELECTRONIC IGNITION SYSTEMS – Standard - High Capacity
GENERAL WARNINGS
WARNING: YOU MUST READ OWNERS MANUAL IN ITS ENTIRETY PRI-
OR TO INSTALLATION AND/OR OPERATION.
WARNING: FOR OUTDOOR USE ONLY.
WARNING: Improper installation, adjustment, alteration, service, or
maintenance can cause injury or property damage. Read the installation,
operating, and maintenance instructions thoroughly before installing or
servicing this equipment.
WARNING:
liquids in vicinity of this or any other appliance.
WARNING: LP-cylinder not connected for use shall not be stored in the
vicinity of this appliance.
WARNING: If you smell gas:
• Shut off gas to appliance.
•
•
4
CONSTRUCTION OF ENCLOSURE
WARNING:
pit to allow for emergency shut off and maintenance.
WARNING: For electronic ignition models, there must be an electrical shut
to allow for emergency shutdown and maintenance. Verify correct power
supply.
WARNING: Always use proper materials and construction for gas supply,
power and enclosure. Materials must be non-combustible in both initial
installations as well as over time.
WARNING: For electronic ignition models requiring power supply – a
rated GFCI Receptacle outlet should be installed on the interior of the
enclosure above grade to supply power to system.
WARNING: The enclosure is recommended to incorporate 1 vent on at
least two opposing sides (2 vents total) at a minimum size of 18 sq. inches
each (Example: 3”x 6” or larger). Installation of the vents in the mid to
lower area of the enclosure is recommended. Ventilation allows for heat
and/or residual fuel to escape. Failure to properly vent enclosure may
to heat damage to internal components. Some enclosures may require
more ventilation based on material, size, and extended use. The vent may
serve as a drain as well when installed at bottom sidewall to prevent water
build up. Always consult with local municipality regarding any local code
requirements
WARNING: The interior space of the enclosure surrounding the valve box
WARNING:
require deeper recession.
WARNING: The enclosure must be constructed on a stable surface. The
not by any control/valve box. For electronic ignition models the control/
valve box must be above grade with adequate drainage to prevent water
damage to the controls inside the box. Installer is responsible for ensuring
there is enough space for electronics – see technical drawings provided by
manufacturer. Installer is responsible to ensure that the structure is level.
system plate or pan.
WARNING: It is the responsibility of the installer to provide proper installa-
tion to allow for easy accessibility for service and/or repairs. Installer must
not build capstone inner ledge over outer lip of plates or pans (unless ac-
cess panel door or alternate access is incorporated). Building capstone in-
ner ledge over outer edge of plates or pans will impede access to system
is not responsible for damage to enclosure for any reason whatsoever.
GENERAL FIRE PIT INSTALLATION
WARNING:
WARNING:
that are locally licensed by the authority having jurisdiction in gas piping.
WARNING: We suggest that our products be serviced annually by a
licensed plumber.
WARNING: It is the installer’s responsibility to follow installation instruc-
tions carefully in order to ensure a safe installation, safe operation and safe
ongoing servicing.
WARNING:
SELECTING A LOCATION FOR YOUR FIRE FEATURE
WARNING:-
tion systems are designed and intended for outdoor use only.
WARNING: For electronic ignition models, there must be an electrical
-
cent wall to allow for emergency shutdown and maintenance. Distance
may be determined by local code.
WARNING:
pit to allow for emergency shut off and maintenance.
WARNING:
not familiar with its operation or emergency shut off locations.
WARNING: Both children and adults should be alerted to the hazards
of high surface temperatures and should remain a safe distance away to
avoid burns and clothing ignition.
WARNING: Young children should be carefully supervised when they are
WARNING:
WARNING: Fire pits create very high temperatures - Combustibles must
IMPORTANT: It is recommended that material such as granite, marble or
pit material for any reason.
MATCH LIGHT Minimum Maximum
Natural Gas 3.5” W.C. 7.0” W.C.
Liquid Propane 11.0” W.C. 13.0” W.C.
3V - 3VIK Minimum Maximum
Natural Gas 4.5” W.C. 10.0” W.C.
Liquid Propane 11.0” W.C. 13.0” W.C.
STANDARD - 24VIKSC
& 24VIKHC
Minimum Maximum
Natural Gas 3.0” W.C. 5.0” W.C.
Liquid Propane 8.0” W.C. 12.0” W.C.
PREMIUM - P24VIKSC
& P24VIKHC
Minimum Maximum
Natural Gas 3.5” W.C. 14.0” W.C.
Liquid Propane 8.0” W.C. 14.0” W.C.
WARNING: It is the responsibility of the installer to follow ALL LOCAL
-
sence of local codes, please follow:
• Fixed piping system: The National Fuel Gas Code, ANSI Z223.1/
NFPA 54 or International Fuel Gas Code.
• Electrical ground: The National Electrical Code, ANSI/NFPA 70.
WARNING:
burner. Verify correct gas/fuel type and pressure. Never use an alternative
alternative fuel other than Liquid Propane or Natural Gas.
WARNING:
installation.
FIRE PIT CLEARANCES
• 36” horizontally from any structure or combustibles.
• Overhead clearance should be a minimum of 120”.
• Choose a location that allows easy access for installation and
•
• Always consult with local municipality regarding any local code
requirements
5
MEDIA INSTALLATION
WARNING:
WARNING: Media must be ½” or larger in size to prevent media from falling
WARNING: Burner and jets can be covered by ¼” to ½” of media above
jets. PLEASE NOTE - covering over jets more than ¼” to ½” may create
back pressure and gas leakage through air cross holes resulting in pooling
of gas under the re feature which can result in explosion. Also note that
WARNING:
from media that could damage your enclosure. Enclosure damage from an
WARNING: When using electronic ignition systems please pay particular
sensor and/or a delay in main burner ignition.
WARNING:
installed over the burner to achieve proper combustion. Use of any media
outside of the approved media sold by Warming Trends may void warranty
and effect proper operations.
per instructions provided by
manufacturer.
Apply media per instructions by
pouring media around burner
media does not fall into the gas
no media has fallen into gas jet
For All Electronic Ignition Systems: Keep pilot assembly screen free
and clear of all media. Media should be piled no more than halfway
For Ceramic Log Sets: Place logs
pattern. For electronic ignition
covering or placing ceramic logs
too close to pilot may cause exces-
sive heat on pilot causing system
to fail. This is not covered under
warranty.
Gas or Liquid Propane. Do not use Natural Gas appliance with Liquid Pro-
pane or Liquid Propane appliance with Natural Gas. Refer to the labeling
WARNING: Fuel line sizing is the responsibility of the installer and must
be able to supply the stated maximum BTU listed for each product.
WARNING: Gas Plumbing Connections: Use only joint compound or
WARNING:
WARNING:
to repair.
WARNING:
and/or decorative glass and/or any covering material including log sets,
the instructions for Media must be followed.
WARNING: For electronic ignition systems, which have an extended
or detached valve box, the area in which the valve box is installed must
conform with all installation requirements, including but not limited to
location, construction, venting and local codes. Failure to do so may result
in personal injury, property damage or explosion.
WARNING:-
WARNING:
1. Verify correct gas type (gas supply should match burner type.)
2. Verify correct pressure.
3. Purge gas lines of air, water and debris.
4.
5.
install proper power supply following all local codes.
6.
7.
8.
line to prevent whistling.
9. Position burner safely with access to all gas connections for testing.
10. -
11. Light burner.
12. For electronic ignition models, apply proper power supply.
Electronic Ignition models can either be hard wired into main
power supply or plugged into NEMA Rated, above grade, out-
combination with on/off light switch (no dimmers) and/or remote
control receivers.
13.
Repair as needed.
14.
15. Set burner into properly constructed enclosure.
16. Apply media as per installation instruction.
17.
18. Review safety manual with end user and instruct end user not to
19. Leave manual with end user.
WARRANTY REQUIREMENT: Warranty is void if
valve box for any/all electronic ignition system is opened
or tampered with in any way. See warranty section for full
warranty requirements.
6
FIRE FEATURE OPERATION
WARNING:-
sion may result causing property damage, personal injury, or loss of life.
WARNING:
-
pected, turn off the main gas supply and repair.
WARNING:
WARNING: Do not place LP bottle inside enclosure.
WARNING:
WARNING:
WARNING:
WARNING: Never use any material for media that is non-porous and
heated will cause the trapped moisture to boil, fracture unexpectedly and/
or explode and cause personal injury or damage.
WARNING:
WARNING:
-
WARNING:
WARNING: For electronic ignition systems – power supply must be turned
WARRANTY REQUIREMENT:-
LIGHTING INSTRUCTIONS FOR:
Match Light / Manual Light (no electronics) / Push Button Ignition
1. STOP! Read all the safety information and warnings in the owner’s
1.
debris such as leaves or other combustible material has not collect-
ed inside the feature which could burn and emit embers once the
feature.
2.
to the OFF position.
2. Wait (5) minutes to clear out any gas. Then smell for gas.
3. If you smell gas, STOP!
4. Shut off gas to appliance.
5.
6.
7.
the ON position while igniting lighter simultaneously to ignite gas.
8.
WARNING:
to the OFF position and call your service technician or gas supplier.
TO TURN OFF GAS APPLIANCE
1.
2.
3.
4.
water proof / weather proof cover.
LIGHTING INSTRUCTIONS FOR:
3V Battery Operated System, 24V Premium Electronic Ignition System
& 24V Standard Electronic Ignition System
1. STOP! Read all the safety information and warnings in the owner’s
2. Before operating appliance ensure the manual gas shutoff valve is open.
3.
debris such as leaves or other combustible material has not collected
4.
Sequence of Operation during Ignition
• Power is applied.
• For 24V Premium System - Hot Surface Igniter / Glow Plug becomes
hot and 4 – 5 seconds later the Pilot Gas Valve opens.
•
Valve will open.
• Within 10 seconds of power application Pilot Flame should be light-
ed and visible. (Visible at night only.)
• Within 10 seconds of Pilot Flame Ignition CROSSFIRE™ Brass Burner
should ignite .
TO TURN OFF ELECTRONIC IGNITION GAS APPLIANCE
1. -
ture - this can be done with remote control or switch.
2.
3.
4.
5.
water proof / weather proof cover.
WARNING:
still visible), turn off gas supply using the manual gas shutoff.
MAINTENANCE
WARNING: Any guard or protective device removed for servicing must be
WARNING:
pits should be inspected prior to each use and inspected at least once annually
WARNING:
before servicing.
lighting system.
CROSSFIRETM
shapes or behavior, or if burner fails to ignite properly, then the burner holes
cleaned by carefully removing the logs and media to allow access to burner. Use
a brush to carefully remove dust, spider webs and loose particles. Use a wire or
puncture tool and carefully insert in jet. Tool should be size of a small paper clip.
If evidence of damage, burner must be replaced with the appropriate CROSS-
FIRETM
Thermocouple Cleaning of Soot: Every six months or as needed. Remove lava
thermocouple of any soot using soft brush. Be careful not to damage the hot wire
-
tion in Owners Installation Manual.
Visual inspection of pilot and pilot assembly: The pilot assembly should be free
7
TROUBLESHOOTING – MANUAL LIT / PUSH BUTTON
Below are some potential causes and countermeasures to the symptoms listed:
•
• Verify correct gas pressure.
One or more jets will not light.
•
•
Contact a certified gas technician for service & repair if these suggestions do not solve the issue.
TROUBLESHOOTING - ELECTRONIC IGNITION SYSTEMS
Below are some potential causes and countermeasures to the symptoms below.
•
• Debris is in the gas line. Clear the gas line.
• Water/Moisture is in the gas line. Clear the gas line.
•
•
•
• Improperly applied media.
• Wind conditions might be too severe.
No Main Burner (Pilot Lights but main burner will not light)
•
•
• Dirty thermal sensor. Clean using soft brush.
• -
Main Burner Turning On and Off Intermittently
•
• Improperly applied media. See the Section “Media”.
•
• Thermal sensor is dirty or defective.Clean thermal sensor. Or change the pilot assembly.
• Wind conditions might be too severe.
•
tight bends in the line.
If replacement parts are required – contact your authorized dealer for authorized re-
placement parts. Using unauthorized parts may cause damage to the unit and/or cause
catastrophic failure of the unit. Warranty is null and void if unauthorized parts are used.
suggestions do not solve the issue.
WARRANTY
-
manship under normal service and use.This warranty covers manufacturing defects
only and does not cover defects due to normal wear and tear; it does not warrant any
product or part that has been altered, accidentally damaged, damaged in shipping,
disassembled, modified, misused, neglected, failure to maintain, not installed, or not
-
implied, but not limited to, the implied warranties of salability and appropriateness for
a specified purpose, with respect to its products and parts,whether used along or in
combination with others. Warming Trends™ is free of liability for any damages caused
EXAMPLE OF SERIAL NUMBER LABELS (Example only - actual
label may vary)
and clear of any debris, dust, spider webs and loose particles from the media and
Push Button Only: Visually inspect electrode and jet used for conductivity regularly
by the unit, as well as inconvenience expenses, material or labor charges incurred by
any service call, repair, removal or re-installation of any unit.
Incidental or consequential damages are not covered by this warranty. All burners
must be covered when not in use or warranty is null and void.All instructions must be
followed or warranty is null and void.Warranty does not cover damage to systems
due to debris in the gas lines or damage to system due to water. Owner is responsible
for reading and understanding warranty for full terms and conditions
Warming Trends™, at its discretion, agrees to repair or replace defective product if re-
turned to Warming Trends™ within the warranty period.The respective warranty time
periods are effective from the original date of purchase.The warranty is non-transfer-
able and applies only to the original purchaser. In addition, this warranty is automati-
cally void if the unit’s serial number has been removed or altered in any way.
Warranty coverage:
- CROSSFIRE™ Burners & Aluminum Plates/Pans – Lifetime Warranty
- Ready-to-Finish Kits – Limited Warranty
- Electronic Ignition Systems - Limited Warranty
Electronic Ignition Systems Warranty Specifications through Warming Trends:
24VIK and 3VIK Systems are warranted for two (2) years; six (6) months for commercial
projects from date of purchase. As part of the two-year warranty, in the event a system
has to be replaced due to a defect/malfunction of the system, Warming Trends™ will
repair the system or replace the system at no cost for the first year and will repair the
system or replace the system for a 50% discount of purchase price the second year
(personal projects only.) As part of the six month warranty,in the event a system has to
be replaced due to a defect/malfunction of the system, Warming Trends™ will repair
the system or replace the system for a discount of 50% of purchase price (commercial
projects only.) Problems in the functioning of the systems due to gas plumbing or
electrical installed by others are not covered under this warranty. No dealer, distributor,
or other person has the authority to represent or warrant a Warming Trends™ prod-
uct beyond the terms contained within this warranty, and Warming Trends™ assumes
no liability for such warranty representations.Any questions concerning this warranty
should be directed to the Warming Trends corporate office.
Any Warming Trends™ product deemed by Warming Trends™ as defective and
covered by the warranty as stated in the Limited Warranty and Lifetime Warranty may
be returned to Warming Trends for assessment to determine if repair or replacement
is necessary. In order to return a product,you must have a Return Merchandise Au-
thorization number (RMA#). Please contact a Warming Trends™ representative at the
corporate office to obtain an RMA#.
All returned merchandise must have the RMA# clearly printed on the outside of the
Warming Trends™ is not responsible for product damaged or lost in transit. It is
and/or insured to confirm receipt.
All custom project sales are final and not eligible for return or credit.
8
60K – 120K BTU System with FLKV12
Original Series: CFB60, CFB84, CFB120 | Linear Series: CFBL90, CFBL110 | H-Style Series: CFBH120
Any custom burners between 60K - 120K
FOR PUSH BUTTON IGNITION INSTRUCTIONS:
to page 25 for Push Button Ignition installation instructions.
•
•
•
•
• For Match Lit burners, Warming TrendsTM recommends a minimum 6” clearance below plate for
additional connections.
• For Electronic Ignition burners, Warming TrendsTM
for additional connections.
•
• Be sure to tighten every joint securely. Use thread sealant where required.
•
BRASS BURNERS
60K – 120K BTU System with FLKV12
4” Key
12” Key
Key ValvePressure
Face Plate
Flex Line
STEP 1: Locate FLKV12
9
STEP 2:
STEP 3A: (FOR MATCH LIT SYSTEM)
Step 2 to the ½” coupling located on the bottom
Tighten.
Apply thread
sealant here
Plate
Coupling
Flared Fitting
STEP 3D
STEP 3D: (PREMIUM 24 VOLT IGNITION)
Coupling
Flared
Fitting
Premium 24 Volt
Ignition
Drip Leg
Plate
Apply thread
sealant here
STEP 3C
STEP 3C: (STANDARD 24 VOLT IGNITION)
Coupling
Standard 24 Volt
Ignition
Flared
Fitting
Drip Leg
Plate
Apply thread
sealant here
STEP 3B
STEP 3B: (3 VOLT IGNITION)
Coupling
3 Volt Ignition
Flared
Fitting
Drip Leg
Plate
Apply thread
sealant here
60K – 120K BTU System with FLKV12
Flared Fitting
Flex Line
10
STEP 5
STEP 5:
Apply thread
sealant here
Flared Fitting
Key Valve
STEP 4A: (MATCH LIT SYSTEM)
on the bottom of your aluminum plate. Coupling
Flex Line
Flared Fitting
STEP 4B: (3 VOLT IGNITION)
STEP 4b
Coupling
Flex Line
Plate
Flared
Fitting
3 Volt
Ignition
Drip Leg
STEP 4C: (STANDARD 24 VOLT IGNITION)
STEP 4C
Coupling
Flex LineFlared
Fitting
Standard
24 Volt
Ignition
Drip Leg
Plate
STEP 4D: (PREMIUM 24 VOLT IGNITION)
STEP 4D
Coupling
Flex LineFlared
Fitting
Premium
24 Volt
Ignition
Drip Leg
Plate
Plate
60K – 120K BTU System with FLKV12
11
STEP 6
Questions? Contact Warming Trends at 303.346.2224
STEP 6A: (MATCH LIT SYSTEM)
STEP 7: (STANDARD 24 VOLT AND PREMIUM 24 VOLT
IGNITION SYSTEMS ONLY)
Plug ignition into three prong, above grade, NEMA Rated,
hardwire ignition into transformer.
FINAL SET UP
STEP 6B: (3 VOLT IGNITION)
Drip Leg
Coupling
3 Volt Gas Valve
Flex Line
Plate
Flared
Fittings
Key Valve
Key In
Gas Line In
STEP 6C: (STANDARD 24 VOLT IGNITION)
Drip Leg
Coupling
Standard 24 Volt Ignition
Flex Line
Flared
Fittings
Plate
Key Valve
Key In
Gas Line In
STEP 6D: (PREMIUM 24 VOLT IGNITION)
Drip Leg
Coupling
Premium 24 Volt Ignition
Flex Line
Plate
Flared
Fittings
Key Valve
Key In
Gas Line In
Coupling
Flex Line
Flared
Fitting
Plate
Key Valve
Key In
Flared
Fitting
Gas Line In
60K – 120K BTU System with FLKV12
12
121K - 249K BTU Systems with
FLKV34 and FLKV34FIT180
Original Series: CFB180 | Linear Series: CFBL130, CFBL150, CFBL190, CFBL210 | H-Style Series: CFBH160, CFBH200,
CFBH240 Any custom burners between 121K - 249K
FOR PUSH BUTTON IGNITION INSTRUCTIONS:
to page 25 for Push Button Ignition installation instructions.
STEP 3
STEP 3:
the inside threads
Apply thread sealant here
Use inside threads
of ared tting
STEP 2:
STEP 2
Flex Line
121K - 249K BTU Systems with FLKV34 and FLKV34FIT180
STEP 1 - FIT180
4” Key
12” Key
Key ValvePressure
Face Plate
Flex Line
STEP 1: Locate FLKV34
and FIT180.
13
Apply thread
sealant here
Plate
Coupling
Flared Fitting
(FIT180)
STEP 4A: (MATCH LIT SYSTEM) Connect the
the bottom of the aluminum plate. Tighten.
STEP 4C
Drip Leg
STEP 4B: (STANDARD 24 VOLT IGNITION)
Apply thread
sealant here
Coupling
Standard 24 Volt Ignition
Flared Fitting
Plate
STEP 4C: (PREMIUM 24 VOLT IGNITION)
STEP 4D
Apply thread sealant here
Coupling
Premium 24 Volt Ignition
Drip Leg
Flared Fitting
Plate
(FIT180)
STEP 5A: (MATCH LIT SYSTEM) Connect
aluminum plate.
Coupling
Flex Line
Flared Fitting
STEP 5c
STEP 5B: (STANDARD 24 VOLT IGNITION)
Coupling
Flex Line
Flared Fitting
Standard 24 Volt Ignition
Drip Leg
Plate
(FIT180)
STEP 5d
STEP 5C: (PREMIUM 24 VOLT IGNITION)
Coupling
Flex Line
Flared Fitting
Premium 24 Volt Ignition
Drip Leg
Plate
(FIT180)
121K - 249K BTU Systems with FLKV34 and FLKV34FIT180
14 Questions? Contact Warming Trends at 303.346.2224
STEP 7A: MATCH LIT SYSTEM
FINAL SET UP
STEP 8: (STANDARD 24 VOLT AND PREMIUM 24 VOLT IGNITION SYSTEMS ONLY)
hardwire ignition into transformer.
Coupling
Flex Line
Flared
Fitting
Plate
Key Valve
Flared
Fitting
Gas In
Key In
STEP 7B: (STANDARD 24 VOLT IGNITION)
Coupling
Key Valve
Plate
Standard 24 Volt Ignition
Drip Leg
Gas Line In
Key In
Flex Line
Flared
Fittings
(FIT180)
STEP 7C: (PREMIUM 24 VOLT IGNITION)
STEP 7d
Coupling
Key Valve
Plate
Standard 24 Volt Ignition
Drip Leg
Gas In
Key In
Flex Line
Flared
Fittings
(FIT180)
STEP 6:
valve. Tighten using crescent wrench.
STEP 5
Apply thread
sealant here
Flared Fitting Key Valve
121K - 249K BTU Systems with FLKV34 and FLKV34FIT180
15
250K - 299K BTU Match Lit System with
DFLKV34 and DFLKV34FIT250
Original Series: CFB250, CFB290 | Linear Series: CFBL250, CFBL270
Any custom burners between 250K - 299K
NOTE:If using the Standard 24 Volt High Capacity Ignition, turn to page 25 for instruction on installation. Burners
between 250K - 300K BTU's using a Standard 24 Volt Ignition will need to use the FIT300. Turn to page 20 for installation
instructions.
FOR PUSH BUTTON IGNITION INSTRUCTIONS:
to page 25 for Push Button Ignition installation instructions.
STEP 1- FIT250
STEP 1- FIT250
STEP 1- FIT250
STEP 1: Locate DFLKV34 and FIT250
(4” and 12”) plus FIT250 Kit.
4” Key
12” Key
Key ValvePressure
Face Plate
Flex Lines
250K - 299K BTU Systems with DFLKV34 and DFLKV34FIT250
16
STEP 3A:
to the ½” coupling located underneath the
aluminum plate.
Apply thread sealant here
Reducing
Fitting (FIT250)
Reducing
Fitting (FIT250)
Coupling
Plate
STEP 3B: (STANDARD 24 VOLT
HIGH CAPACITY IGNITION)
SEE PAGE 20 FOR
INSTALLATION
INSTRUCTION
STEP 3c
STEP 3C: (PREMIUM 24 VOLT STANDARD CAPACITY IGNITION)
Coupling
Apply thread
sealant here
Drip Leg
Plate
Premium
24 Volt
Standard
Capacity
Ignition
STEP 2:
STEP 2
Flared Fitting
Flared Fitting
Flared Fitting
Flared Fitting
250K - 299K BTU Systems with DFLKV34 and DFLKV34FIT250
17
STEP 5B: (STANDARD 24 VOLT HIGH CAPACITY IGNITION)
SEE PAGE 20 FOR
INSTALLATION
INSTRUCTION
STEP 5A:
underneath aluminum plate. Coupling
Flared Fitting Flared Fitting
Apply thread
sealant here
Apply thread
sealant here
¾” Tee (FIT250)
STEP 5c
STEP 5C: (PREMIUM 24 VOLT STANDARD CAPACITY IGNITION)
Coupling
Flared Fitting
Flared Fitting
Apply thread
sealant here
Premium
24 Volt
Standard
Capacity
Ignition
Drip Leg
¾” Tee
(FIT250)
Plate
Plate
STEP 4A:
connection made in Step 3 (½” x ¾” reducing
STEP 4
Apply thread sealant here
Coupling
STEP 4B: (STANDARD 24 VOLT HIGH CAPACITY IGNITION)
SEE PAGE 20 FOR
INSTALLATION
INSTRUCTION Plate
STEP 4c
Coupling
(FIT250)
STEP 4C: (PREMIUM 24 VOLT STANDARD CAPACITY IGNITION)
Apply thread
sealant here
Plate
Drip Leg Premium
24 Volt
Standard
Capacity
Ignition
Apply thread
sealant here
250K - 299K BTU Systems with DFLKV34 and DFLKV34FIT250
Reducing
Fitting (FIT250)
Fitting (FIT250)
Fitting (FIT250)
Reducing
Fitting (FIT250)
18
STEP 6c
STEP 6A:
Coupling
Flex Line Flex Line
¾” Tee (FIT250)
Flared Fitting Flared Fitting
Drip Leg
Plate
Flex Line
Flex Line
STEP 6C: (PREMIUM 24 VOLT STANDARD CAPACITY IGNITION)
Coupling Flared
Fitting
Premium 24 Volt Standard
Capacity Ignition
¾” Tee
(FIT250)
STEP 6B: (STANDARD 24 VOLT HIGH CAPACITY IGNITION)
SEE PAGE 20 FOR
INSTALLATION
INSTRUCTION
Key Valve
STEP 9:
STEP 9B: (STANDARD 24 VOLT IGNITION)
Same as above.
STEP 9C: (PREMIUM 24 VOLT IGNITION)
Same as above.
Flared Fitting
Flared Fitting
Apply thread sealant here
Apply thread sealant here
3” x ¾”
Pipe Nipple
(FIT250)
Key Valve
¾” Tee (FIT250)
STEP 8:
(FIT250) to the connection made in Step 7.
STEP 8B: (STANDARD 24 VOLT IGNITION)
Same as above using FIT300.
STEP 8C: (PREMIUM 24 VOLT IGNITION)
Same as above using FIT250.
Apply thread
sealant here
¾” Tee
(FIT250)
3” x ¾”
Pipe Nipple
(FIT250)
STEP 7A: Connect ¾” x 3” pipe nipple
STEP 7B: (STANDARD 24 VOLT IGNITION)
Same as above.
STEP 7C: (PREMIUM 24 VOLT IGNITION)
Same as above. Apply thread
sealant here
Key Valve
3” x ¾”
Pipe Nipple
(FIT250)
Flared
Fitting
250K - 299K BTU Systems with DFLKV34 and DFLKV34FIT250
Reducing
Fitting (FIT250)
Reducing
Fitting (FIT250)
19Questions? Contact Warming Trends at 303.346.2224
STEP 10A: Connect
available ends of ¾”
aluminum plate in Step
connected in Step 10.
STEP 10C: (PREMIUM 24 VOLT STANDARD CAPACITY IGNITION)
3” x ¾”
Nipple
(FIT250)
Drip Leg
Coupling
Premium
24 Volt
Standard
Capacity
Ignition
(FIT250)
(FIT250)
Flared
Fitting
Flared
Fitting
Flared
Fitting
Flared Fitting
Flex Line
Flex Line
Key Valve
Key In
Gas In
STEP 11: (STANDARD 24 VOLT AND PREMIUM 24 VOLT IGNITION SYSTEMS ONLY)
hardwire ignition into transformer.
FINAL SET UP Coupling
Flared
Fitting Flared
Fitting
Flex Line Flex Line
Plate
Key Valve
Gas In
Key In
3” x ¾” Pipe Nipple (FIT250)
¾” Tee
(FIT250)
STEP 10B: (STANDARD 24 VOLT
HIGH CAPACITY IGNITION)
SEE PAGE 20 FOR
INSTALLATION
INSTRUCTION
250K - 299K BTU Systems with DFLKV34 and DFLKV34FIT250
Reducing
Fitting (FIT250)
20
300K+ BTU Match Lit System with
DFLKV34 and DFLKV34FIT300
Original Series: CFB300, CFB350, CFB450 | H-Style Series: CFBH300, CFBH340
Any custom burners 300K and above
300K+ BTU Systems with DFLKV34 and DFLKV34FIT300
STEP 1- FIT250
STEP 1- FIT250
STEP 1: Locate DFLKV34 and FIT300
(4” and 12”) plus FIT300 Kit.
4” Key
12” Key
Key ValvePressure
Face Plate
Flex Lines
FOR PUSH BUTTON IGNITION INSTRUCTIONS:
to page 25 for Push Button Ignition installation instructions.
STEP 1- FIT250
This manual suits for next models
36
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