Wartsila Jovyline 625 User manual

BAX 3522 E
Operating Manual
UPS Systems
Wärtsilä
JOVYLINE 625/1200/2200

UPS-Division
Operating Manual Wärtsilä JOVYLINE 625/1200/2200 BAX 3522 E page 2
Important information!
Please read this manual carefully before
installation.
Pay attention to each special hint within
the separate chapters to avoid later
disturbances of the device right from the
start.
In case of problems please contact our
Service department.
In favour of our environment:
Please preserve the packing in case a
servicing should arise or carry it to a
suited recycling circle.

UPS-Division
Operating Manual Wärtsilä JOVYLINE 625/1200/2200 BAX 3522 E page 3
Chapter Contents page
______________________________________________________________________________________
1. Technical Data 4
Table 1: type-specific data 4
2. Security 5
3. Description of the UPS-system 6
3.1 Preface 6
3.2 Description of the system 7
3.3 Front- and back views of the Wärtsilä JOVYLINE 625/1200/2200 7
4. Installation 11
5. Operation of the UPS-system 12
6. Alarms 13
7. Softwareoptions 13
8. Computer interface connection 14
9. Replacingofbatteries 14
10. Troubleshooting 15
______________________________________________________________________________________
Attention!
Please inspect the contents of the packing for damages in transit and completeness
right away after delivery.
Delivery accessories UPS JOVYLINE 625 / 1200 / 2200
1 pc. OFFLINE UPS-system
1 pc. Mains cable, grey/white interface cable, two-poled connection cable
for analogous modem/telephone - connection

UPS-Division
Operating Manual Wärtsilä JOVYLINE 625/1200/2200 BAX 3522 E page 4
1. Technical data
1.1 Table 1: Typespecifical data
UPS (nominal power) 625 VA 1200 VA 2200 VA
Input voltage / mains voltage 230 V +20% -25%
Mains frequency 50 / 60 Hz

5% (automatic switch-over)
Output voltage 230V
Output frequency 50 / 60 Hz

0,5% (at battery operation)
Voltage regulation of the output
voltage
AVR increases the output voltage by 15% over input voltage, if the
input voltage sinks within –9% up to – 25%. AVR decreases the output
voltage by 13% compared with the input voltage, if the input voltage
increases within +9% up to +25%
Time for switch over 2-4 ms including detection time
10 Base-T Cable Port network (UTP, RJ-45) compatible plugs
Protection against spikes 320 Joule, 2ms
Overload protection UPS switches off after 110% overload for 60 sec. and
130% overload for 3 sec.
Short circuit protection UPS switches off immediately or input protection gets released
Input protection Protection against overload and short circuit
Type of battery Lead battery, closed maintenance-poor
12V / 7Ah (JOVYLINE 625) 24V / 7Ah (JOVYLINE 1200 /
JOVYLINE 2200)
Charging duration battery 4 hours up to 90% of nominal capacity
Protection installations battery Automatic selftest and protection against discharging, display for
defect batteries
Autonomy time 10-30 min. (in dependency on the computer load)
Weight UPS 6,5 kg 13,4 kg 15,9 kg
Dimension (w x h x d) in mm 97 x 320 x 135 130 x 382 x 192 130 x 382 x 192
Mains input connection Connection acc. IEC 320
Alarm, battery charging Slow bleeping tone (ca. 0,47Hz)
Alarm, battery discharged Quick bleeping-tone (ca. 1,824Hz)
Alarm, overload Permanent sound
Interface RS-232 Bi-directional com. Port
Rules for construction security: VDE, TÜV, CE ,
Surrounding terms
Placing 1000m above sea level acc. to EN 62040-3
Surrounding terms
General humidity 0 - 95% non condensing, acc. to table DIN 40040
0-48°C
Decibel level acc. to ISO 7779 < 40 dbA
Technical modifications be possible

UPS-Division
Operating Manual Wärtsilä JOVYLINE 625/1200/2200 BAX 3522 E page 5
2. Security
To avoid an electric shock you have to disconnect the UPS from the mains
before connection of the computer to the UPS.
In case of works on the UPS you have to secure that the UPS is in OFF-modus
and disconnected from mains. The I/O switch at the back of the UPS has to be in
OFF-position. After that you can open the UPS and disconnect the batteries.
Don’t put the batteries into fire – they could explode.
Don’t open the battery-blocks. The acid inside these blocks injures skin and
eyes.
Even a multicellular battery can lead to an electrical shock. Therefore don’t touch
both poles at the same time. Before works at the battery you have to secure, that
there are no metallic things such as rings, bracelets etc. at your arms and hands
which could lead to a short circuit at the poles of the battery. A short circuit on
the battery can produce a very high short circuit current which leads usually to
bad burns and the UPS will ignite.
Don’t connect the mains input with the mains output of the UPS. The UPS could
be damaged.
Attention!
Improper handling of the UPS implies a higher risk of electrical shock. Even after
disconnection of the UPS from the mains there may be voltage at the output!
Attention!
Only authorised persons are allowed to open the UPS. Don’t remove the covering of
the UPS. Avoid the danger of an electrical shock.
There is no component part within the UPS which has to be replaced by the user.
Warning!
To avoid fire please use only the integrated original fuses!
Warning!
To reduce the risk of fire or electrical shock the UPS shouldn’t placed in areas with
to high temperatures or humidity. It’s recommendable to install the UPS insides of
air-conditioned rooms.

UPS-Division
Operating Manual Wärtsilä JOVYLINE 625/1200/2200 BAX 3522 E page 6
3. Description of the UPS-system
3.1 Preface
We wish to congratulate you on the good bargain of the UPS JOVYLINE.The static UPS chosen from you
contains the latest findings on power electronic and digital control logic. The JOVYLINE offers a cost-
effective decent solution of problems in power supply of electronic data processing equipment.
You can connect devices out of this series to computer platforms via the standardised interface RS232.
A respective software for the supervision of important functions is enclosed to the UPS.
Our JOVYLINE UPS-system are UPS-systems of type VFD directly fed by the mains. As a standard the AVR
is component part of our systems. AVR means: automatic voltage control, i.e. even in case of power supply
through the mains the output voltage at the output socket is constant within separate voltage steps.
Please take the values out of table 1 on page 4 of this manual.
Production of these UPS-systems is subjected to a strict quality control.
The JOVYLINE UPS offers an optimal solution of problems as we give special emphasis to the highest
reliability of our systems. That’s guaranteed by our whole organisation and our experiences in power supply
technology for more than 50.
Remark! In some special cases, in some special installations it’s possible that the UPS in spite of its
radio-screening interferes delicate devices. In that case it’s no mistake of the UPS. You have to
extend the distance between the fed device and the UPS. Remove aerials located quite near the UPS.
The UPS has to be power supplied through a separate socket.
In case of technical questions or in case of disturbances you can dial our service department by the following
phone numbers:
Customer service: +49 491 - 6002 - 30
Service Fax: +49 491 - 6002 - 10
Email: [email protected]
Internet-Homepage: http://www.jovyatlas.de

UPS-Division
Operating Manual Wärtsilä JOVYLINE 625/1200/2200 BAX 3522 E page 7
3.2 Description of the system
3.2.1 Front- and back views JOVYLINE 625/ 1200
Frontpanel JOVYLINE 625
1. „Change battery“ red LED
If the UPS battery is defect or extinguished in its capacity the LED lightens up.
You have to replace the battery.
2. „Battery feeds load“ yellow LED
If the load is fed by the battery the yellow LED lightens up.
3. „Mains OK“ green LED
If the input voltage has the nominal value the green LED lightens up.
4. „On/Off/Test/Alarm off push button
Press the push button longer than 3 seconds – UPS on/ off.
Press the push button less than 1 second – UPS selftest becomes activated or
Alarmbuzzerwillstop
2 3
1 4

UPS-Division
Operating Manual Wärtsilä JOVYLINE 625/1200/2200 BAX 3522 E page 8
Back view JOVYLINE 625
5. Computer interface RS 232
This interface contains the standardised RS 232 interface and works under the
operation systems Novell, Unix , DOS, Windows and others.
6. Output sockets
7. Mains input socket with mains fuse
8. Socket for telephone/modem with spike protection
The overvoltage protection against voltage transients for modem, network and
telephone offers a complete safe internet – connection.
5 8
7 6

UPS-Division
Operating Manual Wärtsilä JOVYLINE 625/1200/2200 BAX 3522 E page 9
Frontpanel JOVYLINE 1200/2200
1. „Change battery“ red LED
If the UPS battery is defect or extinguished in its capacity the red LED lightens up.
You have to replace the battery.
2. „AVR (automatic voltage regulation)“ yellow LED
This LED lightens up in case of a reduction of an excessive input voltage by the UPS
onto the nominal value.
The load is fed with normal voltage.
3. „Battery feeds load“ yellow LED
If the battery feeds the load the yellow LED lightens up.
4. „AVR (automatic voltage regulation)“ yellow LED
The LED lightens up if the UPS increases the too low input voltage onto the nominal
value. The load is fed with normal voltage.
5. „Mains OK“ green LED
If the input voltage is within the nominal value the green LED lightens up
6. „On/Off/Test/Alarm off push button
Press the push button longer than 3 seconds – UPS on/ off.
Press the push button less than 1 second – UPS selftest becomes activated or
alarm buzzer will stop
1 2 3 4 5 6

UPS-Division
Operating Manual Wärtsilä JOVYLINE 625/1200/2200 BAX 3522 E page 10
Back view JOVYLINE 1200/2200
5. Socket for telephone/modem with spike protection
Overvoltage protection against voltage-transients for modem, network and
telephone offers a completely safe internet – connection.
6. USV - Port
For communication between UPS and Computer
7. Output sockets “Normal Version”
8. Output sockets with integrated protection against spikes. This socket serves as
overvoltage protection, with no functionality for the UPS.
9.Mains input socket
6 7
5
8
9

UPS-Division
Operating Manual Wärtsilä JOVYLINE 625/1200/2200 BAX 3522 E page 11
4. Installation
4.1 Visual inspection
After delivery of the UPS please check the packing for damages in transit.
After that remove the wrapping and check the contents for its completeness.
Please notice: the wrapping is completely recyclable!
4.2 Positioning
Place the UPS in a dry and air-conditioned room. Don’t expose the UPS to direct sun
beam. Guarantee that the surrounding conditions are corresponding with the conditions
mentioned in the chapter „Technical data“.
4.3 Connection to Computer interface
For the connection of the UPS to the computer interface you need the UPSMON Software
(or other power management software) and one interface cable. Both are part of the
delivery, you’ll find them in the UPS packing.
Please use for connection to the computer only suited material, obtainable in a
specialised trade. If you need the interface connect your PC with the RS232-interface by
the cable enclosed.
4.4 Connection of external battery-blocks (optional)
Before connection of the battery-block secure, that the battery-plug and the connection
cable are compatible.
4.5 Connection to modem/telephone network
Connect the sockets (RJ-45/RJ11) located backsides through a multi-wired telephone
cable with the telephone socket or modem.
Secure that the telephone cable which is stuck into the telephone socket of the your
telephone network is provided with a plug from the type „IN“ and the other side from the
type „OUT“
4.6 Connection EVU network
Insert the mains cable into the mains connection socket located backsides of the UPS.
After that you have to insert the shockproof plug into a socket .
4.7 Connection of the load
Connect the load with the output sockets located at the backside of the UPS (see page 10,
item 11)
Please note that the socket„surge protection“ only protects the consumer against
overvoltage. It offers no UPS functionality.
Never connect a laser printer or plotter to the UPS. These devices absorb periodically very
high spike-currents, so that the UPS works under overload.

UPS-Division
Operating Manual Wärtsilä JOVYLINE 625/1200/2200 BAX 3522 E page 12
5. Operation of the UPS
5.1 Start the UPS
After successful installation you have to push the mains switch backsides the UPS onto
„ON“. After that you press the ON/OFF push button at the front side of the UPS for the
duration of 2 seconds. Now the UPS starts and carries out a self-test.
5.2 Switch-off the UPS
Press the push button ON/OFF at the frontside and keep it pressed until the LED „Mains
OK“ (line normally) or the LED „Battery operation“(back up) goes out. If you don’t need the
UPS for a duration longer than one day, turn the mains switch at the back of the UPS onto
OFF. If you don’t put the switch onto OFF-position the battery may be discharged
uncontrolled while the UPS is off.
5.3 Self-test of the UPS
You can use the self-test of the UPS to get a statement of the UPS function and battery
function. To start the self-test you have to push the push button ON/OFF during normal
operation of the UPS, i.e. mains voltage is existing, for the duration of less than 1 seconds.
After that the UPS starts the self-test. During self-testing the UPS works in battery-mode.
The LED „ Battery feeds load“ lightens. If the self-test was all right the UPS returns into
normal mode. The LED „Battery ON“ goes out and the LED „ Online“ lightens. In case of
failure the UPS turns back to online-operation and the LED „Change battery“ lightens up.
5.4 Switch-off of the alarm buzzer
If the built-in buzzer sounds, you can switch-off the alarm by pressing the push-button
ON/OFF for the duration of max. 1 second.
5.5 Cold start of the UPS
If the UPS is switched-off and there is no mains voltage, the quick-start can be done
anyway. For this you have to push the ON/TEST push button until the UPS emits a
bleeping sound.

UPS-Division
Operating Manual Wärtsilä JOVYLINE 625/1200/2200 BAX 3522 E page 13
6. Alarms
Battery operation (back up) (slow alarm sound)
If the battery gets discharged during mains failure the yellow LED at the front side of the
UPS lightens up and an acoustic alarm is generated. The alarm extinguishes
independently when mains is returning.
Low battery voltage (low battery) (quick alarm sound)
Within battery operation mode the alarm sound gets quicker with increasing battery
discharging. The quick alarm sound signals that the battery is nearly discharged and that
there are only fractions of the original autonomy time available.
The alarm extinguishes independently when mains is returning.
Overload (permanent alarm sound)
In case of overload the acoustical alarm turns to a permanent alarm sound. In that case
you have to remove parts of the load or replace the UPS by a bigger one. Even consumers
with a high peak current absorption such as laser printer, plotter or faxes lead to an
overload of the UPS. Therefore it’s advisable to connect no such devices to the UPS.
Replacing battery (permanent alarm sound)
If the batteries are used up, the alarm sound turns to a permanent alarm sound. The LED
„Change battery“ at the front panel lightens up. Have a look at chapter 9 before replacing
the batteries or dial our service hotline.
7. Software options
7. 1 Power Monitoring Software
The UPSMON software is prepared for the standard RS 232 interface to indicate the
operation states and alarms of the UPS on the PC. UPSMON indicates every relevant
values such as voltage, frequency, current, battery-state etc. on the monitor. The software
is suitable for DOS, Windows 3.1x, Windows 95, Windows NT V3.5 or later on Novell
NetWare and others.
The software is a free add, but there is no support. If necessary, the JUMP software can
be purchased from Jovyatlas.

UPS-Division
Operating Manual Wärtsilä JOVYLINE 625/1200/2200 BAX 3522 E page 14
9. Replacing the batteries
The battery works at least 3 years faultless before its replacing is necessary.
For replacing please act as following:
Secure that the UPS is switched-off, that the UPS is disconnected from mains and
that each leaving wires such as load, EDV, telephone etc. are disconnected.
1. Remove the 4 screws at the UPS bottom sheet and store them.
2. Remove the upper cover sheet carefully. Don’t touch parts inside the UPS before you
have disconnect the battery.
3. Remove the battery connection cables from the battery poles.
4. Now you can remove the battery easily.
Attention: Lead the battery to a suited recycling circle. Don’t throw the battery into fire
(danger of explosion). Avoid short circuit of the battery poles (danger of burns
and explosion). Before works take off every decoration things such as rings,
bracelets etc. (danger of short circuit and burns)
5. Place the new batteries in the same position as the old ones.
Connect the battery wiring to the battery again. + = red wiring, - = black wiring
6. Screw on the cap of the cabinet.
7. Follow the instructions of the manual to put the UPS into operation again.
10. Troubleshooting
Problem Possible reason Solution
UPS doesn’t start ON/OFF push button isn’t pressed push the button 1 sec
LED doesn’t lighten or pressed to short at least
Battery voltage is lower than 10 V load the battery
4 hours at least
UPS only works in mains cable is loose put in the mains cable
battery operation AC fuse defect change the fuse
Mains voltage is to high establish normal
mains voltage
faults in the electronic system dial our service hotline
time of emergency - battery isn’t charged completely charge the battery
current is to short 4 hours at least
faults in the electronic system dial service hotline
buzzer on permanent overload remove unimportant
alarm loads
Red LED lightens up battery fault replace the battery
UPS doesn’t feed load load is connected at the wrong use the both socket
socket as described in item 11
socket: „surge protection“ page 10