Weatherport Wp-64-gb-w User manual

TECHNICAL MANUAL

READ AND UNDERSTAND THE CONTENTS OF THIS

MANUAL PRIOR TO BEGINNING SETUP

6' x 4' WeatherPort™ Fabric Building

WP-64-GB-W

Stud & Plate Reinforced Cable Tension System

SHELTER SYSTEMS

Pioneering fabric building systems ...since 1968

No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, including photocopying, electronic,

mechanical, recording, or otherwise without the express prior written permission of WeatherPort™ Shelter Systems LLC.

This documentation contains detailed manufacturing and process data and other condential, proprietary, trade secret information of WeatherPort™ Shelter

Systems LLC, and is the property of WeatherPort™ Shelter Systems LLC. No part of this publication and none of the information contained herein may be

used, reproduced or disclosed without the express written permission of WeatherPort™ Shelter Systems LLC.

CONTACT INFORMATION

WeatherPort Shelter Systems LLC

1860 1600 Rd.

Delta CO 81416

Phone: +1-970-399-5909

Fax: +1-970-874-5090

Email: [email protected]

Website: www.WeatherPort.com

LIMITED WARRANTY

Except as otherwise provided below, WeatherPort Shelter Systems LLC (“Seller”) warrants to the original buyer (“Buyer”) that all Goods

manufactured by Seller shall be free from defects in material and workmanship under normal use and service for the following time period after

delivery: (a) Fabric Buildings (frame and fabric) and tactical Environmental Control Units are covered for 5 years; (b) non-tactical Environmental

Control Units manufactured by Seller are covered for 1 year; and (c) all other items manufactured by Seller are covered for 1 year. Items manu-

factured by a third party are covered only by the third party’s OEM warranty, if any, and are not covered by this Limited Warranty.

SELLER’S SOLE OBLIGATION, AND BUYER’S SOLE AND EXCLUSIVE REMEDY, UNDER THIS WARRANTY SHALL BE THE REPAIR OR

REPLACEMENT, AT SELLER’S OPTION, F.O.B. ORIGIN AND SUBJECT TO THE TERMS AND CONDITIONS OF THIS WARRANTY, OF ANY

PART OR PARTS WHICH ARE DETERMINED BY SELLER TO BE DEFECTIVE.

This warranty does not cover failures caused by improper installation, abuse, misuse, misapplication, improper or lack of maintenance, negli-

gence, accident, normal deterioration including normal wear and tear, use of improper parts or improper repair. This warranty does not cover

any Goods or part thereof that is worn out or altered, used for a purpose other than that which it was intended, or used in a manner inconsistent

with any instructions regarding its use. This warranty does not cover any Goods or part thereof which has been repaired, modied or altered in

such a way as to, in the Seller’s sole judgment, have affected its usefulness or viability. This warranty does not include costs for removal, trans-

portation, or re-installation of the Goods. This warranty does not cover damage caused by any acts of nature such as hail, re, earthquakes,

oods, ultraviolet light degradation, or other factors over which Seller has no control. No agent, employee, or representative of Seller has any

authority to bind Seller to any afrmation, representation, or warranty concerning the Goods except as stated in this warranty.

Seller’s obligation under this warranty is limited to repairing or replacing at the place of origin any part or parts which shall within the warranty

period be returned to the Seller, with transportation charges prepaid and which the Seller’s examination shall disclose to its sole satisfaction

to have been defective. Anything in Buyer’s purchase order or conrmation to the contrary notwithstanding, SELLER SHALL NOT BE LIABLE

FOR ANY INDIRECT, INCIDENTAL, SPECIAL, OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT LIMITATION LOST PROFITS, FOR

ANY BREACH OF WARRANTY, AND THE BUYER ASSUMES ALL RISK AND LIABILITY WHATSOEVER RESULTING FROM THE USE OF

THE GOODS, WHETHER USED SINGULARLY OR IN COMBINATION WITH OTHER EQUIPMENT. Seller neither assumes, nor authorized

nor authorizes any person to assume for it, any other liability in connection with the sale or use of the Goods, and there are no oral agreements

or warranties collateral or pertaining to the Goods.

EXCEPT AS HEREIN ABOVE SET FORTH, SELLER MAKES NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, WITH RESPECT TO

THE GOODS, AND THE WARRANTY HEREIN ABOVE SET FORTH IS EXPRESSLY IN LIEU OF ANY WARRANTIES AND REPRESENTA-

TIONS, EXPRESS OR IMPLIED, AND ALL OTHER OBLIGATIONS OR LIABILITIES ON THE PART OF SELLER. WITHOUT LIMITING THE

FOREGOING, SELLER DISCLAIMS ALL WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE.

Any claim under the above specied warranty shall be forwarded to the Seller in writing, specifying the defect claimed, the length of service of

the Goods involved, and, if known, the purchase order or contract number under which the Goods was procured. The Buyer agrees to permit

the Seller to conduct an investigation of the claimed defect at the Buyer’s facility if considered necessary by Seller. NO GOODS MAY BE RE-

TURNED WITHOUT SELLER’S PRIOR WRITTEN PERMISSION.

INTRODUCTION

The purpose of this manual is to provide information to safely setup and maintain this WeatherPort™ fabric building. Please read these

instructions before you begin. Important safety information is provided in the Safety Summary and in the text. All safety information must be

followed for protection of personnel and equipment.

If you have any questions or comments regarding the installation of your fabric building, please call our customer service department at

+1-907-344-1565 and they will be glad to assist.

TABLE OF CONTENTS

INTRODUCTION...................................................................................................................................................................................................... 3

SAFETY SUMMARY ................................................................................................................................................................................................ 4

CHAPTER ONE

TOOLS AND ITEMS REQUIRED ............................................................................................................................................................................. 7

CHAPTER TWO

SITE PREPARATION ............................................................................................................................................................................................... 9

CHAPTER THREE

BUILDING ASSEMBLY............................................................................................................................................................................................11

3-1. INTRODUCTION.........................................................................................................................................................................................11

3-2. BASE FRAME ASSEMBLY ........................................................................................................................................................................ 12

3-3. ANCHORING.............................................................................................................................................................................................. 14

3-4. ARCH ASSEMBLY...................................................................................................................................................................................... 16

3-5. ARCH INSTALLATION ............................................................................................................................................................................... 17

3-6. PURLIN INSTALLATION ............................................................................................................................................................................ 18

3-7. FRONT END WALL INSTALLATION.......................................................................................................................................................... 19

3-8. BACK END WALL INSTALLATION ............................................................................................................................................................ 20

3-9. FRONT END WALL TENSIONING............................................................................................................................................................. 21

3-10. BACK END WALL TENSIONING ............................................................................................................................................................. 22

3-11. COVER INSTALLATION........................................................................................................................................................................... 23

3-12. COVER TENSIONING ............................................................................................................................................................................. 24

CHAPTER FOUR

BUILDING DISASSEMBLY..................................................................................................................................................................................... 25

CHAPTER FIVE

MAINTENANCE ..................................................................................................................................................................................................... 27

CHAPTER SIX

PARTS LIST ........................................................................................................................................................................................................... 29

GLOSSARY OF SYMBOLS AND ABBREVIATIONSGLOSSARY OF SYMBOLS AND ABBREVIATIONS

H&L Hook & Loop Fastener (Velcro®-like fastener)

HDDZ Heavy Duty Double Zipper

MNV Mosquito Net Vent

SAFETY SUMMARY

The following general safety precautions are not related to any specic procedure and do not appear elsewhere in this manual. These are

recommended precautions that personnel should understand and apply during various phases of setup, operation, and maintenance.

KEEP AWAY FROM LIVE CIRCUITS

Operation and maintenance personnel must, at all times, observe all safety regulations. Do not replace components

or make adjustments inside electrical equipment with the voltage applied. Under certain conditions, dangerous

potentials may exist when the power control is in the OFF position. To prevent casualties always remove power,

discharge, and ground a circuit before touching it. Adhere to all lock-out and tag-out requirements.

RESUSCITATION

Personnel working with or near high-voltage and/or hazardous chemicals should be familiar with modern methods of

resuscitation.

DO NOT SERVICE OR ADJUST ALONE

Under no circumstances should any person service or adjust equipment except in the presence of someone who is

capable of rendering aid.

CLEANERS, CHEMICALS, PAINTS, VINYL ADHESIVES, AND PRIMERS

Cleaners, chemicals, paints, vinyl adhesives, and primers are toxic and can cause death or irritation to eyes, skin,

lungs, nose, throat. Avoid eye and skin contact. Avoid breathing vapors.

USE SAFETY-APPROVED EQUIPMENT

Cleaners, chemicals, and primers are ammable. Exercise care when applying cleaners, chemicals, and primers

to protect against re. Use only approved blowers, explosion-proof lights, and other equipment to prevent possible

ignition of ammable materials. Ensure re extinguishers are readily available and in good working order.

DO NOT WEAR JEWELRY

Remove rings, watches, and other jewelry or metallic objects which may snag on equipment and cause serious injury.

PERSONAL PROTECTIVE EQUIPMENT

Protective equipment consisting of industrial goggles, rubber gloves, and a respirator is required when toxic materials

are present. However, unique local conditions may make wearing personal protective equipment unnecessary or

impractical. Consult local codes for an evaluation or personal protective equipment requirements. Leather gloves

should be used when assembling the steel base and frame sections to prevent injury to personnel.

LIFT WARNING

Two people are required to remove or replace assemblies weighing 80 pounds or more. Injury or damage to

equipment may result if personnel fail to observe WARNING.

Warnings contain precautionary information related

to a procedure, process, or step that may pose a

potential hazard to the operator.

Death or serious injury to personnel may result if a

warning is not observed.

Cautions contain precautionary information related

to a procedure, process, or step that may pose a

potential risk of damage to equipment.

Damage to equipment may result if a caution is not

observed.

WARNINGWARNING CAUTIONCAUTION

OBSERVE WIND AND SNOW LOADS

Important Instruction Regarding Load Limits: Buyer understands that the Shelter is not to be used in certain weather

conditions. This shelter is not engineered to meet a wind speed or snow load and should be placed against or inside

an existing building. Buyer agrees to indemnify Seller against any injury, death, loss, or property damage of any kind

resulting in whole or in part from Buyer’s failure to comply with these requirements.

Safety precautions are provided for specic procedures or operations throughout this technical manual. It is important to completely read and

understand all safety information prior to beginning any assembly or maintenance procedures.

Safety precautions are listed by category and are indicated with the following symbols:

CHAPTER ONE

TOOLS AND ITEMS REQUIRED

1-1. INTRODUCTION

1-2. TOOLS AND EQUIPMENT REQUIRED

1-3. MANPOWER REQUIRED

This chapter denes the tools and equipment required to set up,

operate, and maintain the 6' Wide x 4' Long WeatherPort™ fabric

building with 7.2' Peak Height.

The following items are the minimum required for the building setup.

This list does not account for site-specic tools or equipment that may

be necessary. All terrain type equipment may be necessary.

TABLE 1-1. FURNISHED TOOLS

TABLE 1-2. TOOLS, NOT FURNISHED

TABLE 1-3. EQUIPMENT, NOT FURNISHED

QTY TOOLS REQUIRED, FURNISHED

1Hook Tool

13' Ratchet Strap

2Cover Assist Rope

QTY TOOLS RECOMMENDED, NOT FURNISHED

1Set of Wrenches

1Set of Hex Head Sockets and/or Nut Drivers

1Variable Speed Reversible Drill & Carbide Drill Bit

1Sledgehammer

18' Tape Measure

QTY EQUIPMENT RECOMMENDED, NOT FURNISHED

1Ladder with Minimum Height to Reach Building Peak

This building is designed to be erected by 2 to 4 people. Additional

personnel may not reduce assembly time.

This page intentionally left blank.

CHAPTER TWO

SITE PREPARATION

2-1. INTRODUCTION

2-2. SITE SELECTION

2-3. SITE PREPARATION

2-4. RECOMMENDED SITE DIMENSIONS FOR EASIEST

INSTALLATION

Check with persons familiar with the site for locations

of underground electrical, gas, or water lines to

determine the best location of the base frame when

using the 18" double-headed spikes or hammer drill.

The user is responsible for anchoring the building

to resist all wind loads expected to be encountered,

even if this requires the use of additional anchors or

anchoring techniques not supplied with this building

or included in this manual.

WARNINGWARNING

This chapter provides the procedures necessary to select and prepare

an appropriate site for the building. Choose a site at least ve feet larger in length and width than the size

of your building. For laydown of materials and easiest installation, it’s

recommended that an additional ve feet around the footprint of the

building be free of debris and obstructions during installation.

Choose a relatively level site location with appropriate space.

Ensure the area is free of any debris or sharp objects and make as

smooth and level as possible. Ensure there is adequate room for all

equipment necessary for building assembly, use, and maintenance

throughout the life of the building.

Clear all trees, brush, rocks, and other debris from the site. Fill in

any holes in the ground around the perimeter of the area where the

building will be placed.

Ensure the ground has holding power to sufciently hold spikes and

earth anchors, if applicable. Ensure bedrock or any other hard object

is not under the topsoil that could prevent the double-headed spike

from being fully driven into the ground.

If installing the building on a wooden platform, ensure the platform

is complete and anchored to the ground prior to beginning building

assembly.

If installing the building on a concrete pad, ensure the pad is complete

prior to beginning building assembly.

Ensure the site is clear of overhead obstructions.

This page intentionally left blank.

CHAPTER THREE

BUILDING ASSEMBLY

3-1. INTRODUCTION

This chapter provides the procedures necessary to setup this WeatherPort™ building. Each section should be carefully reviewed prior to

starting actual setup procedures.

Wear safety glasses whenever using a hammer on

spikes or anchors.

Wear personal protective equipment (PPE), while

lifting arches and installing purlins and other frame

components overhead.

When using a ladder, one installer should hold it

steady while the other climbs.

Wear gloves when handling structural components or

pulling on ropes.

Beware of spring tension on frame members.

Do not use combustible heating devices inside the

building unless properly vented.

Ensure the structure is properly anchored to fully

resist all wind loads in the area.

Use adequate number of personnel when handling

heavy components (ooring, covers, etc.)

Injury or death to personnel may occur if WARNINGS

are not observed.

Do not allow snow or ice to build up on roof of the

building.

Do not drag fabric components on ground or over

sharp objects.

Do not pound on base frame or dent base frame.

Lightly tap pins and slip-t connections if necessary.

Do not pound hard on pins or slip-t connections.

Do not use combustible heating devices inside the

building unless properly vented.

Ensure the building is properly anchored to fully

resist all wind loads in the area.

Use adequate number of personnel when handling

heavy components (ooring, covers, etc.)

Damage to equipment may occur if CAUTIONS are

not observed.

SAFETY CONSIDERATIONS FOR ASSEMBLY

CAUTIONCAUTION

WARNINGWARNING

TABLE 3-1. BASE FRAME COMPONENTS

QTY BASE FRAME COMPONENTS

1Front Left Corner

1Front Right Corner (GREEN)

2Side Base Blank (GREEN)

1Back Left Corner

1Back Right Corner (GREEN)

3-2. BASE FRAME ASSEMBLY

Locate and identify each section of the base frame (Table 3-1 and

Figure 3-1). Slip t the base frame sections together (Figure 3-2).

Figure 3-1. Base Frame Components

1 2 3

FRONT LEFT

CORNER

FRONT RIGHT

CORNER (GREEN)

SIDE BASE

BLANK (GREEN)

BACK LEFT

CORNER

BACK RIGHT

CORNER (GREEN)

Orient all base hooks towards the exterior of the frame

and open towards the ground.

NOTENOTE

Diagonal measurements MUST be within ½″of each

other. If necessary, re-align the base frame prior to

proceeding to Base Frame Anchoring.

CAUTIONCAUTION

Figure 3-2. Base Frame Assembly

FRONT RIGHT

CORNER (GREEN)

SIDE BASE

BLANK (GREEN)

(front)

(back)

Ensure base hooks are on

outside edge of the frame.

TABLE 3-2. ANCHORING COMPONENTS

QTY ANCHORING COMPONENTS

12 Double-Headed Spike

12 Concrete Anchor with Nut & Washer

12 Lag Bolt with Flat Washer

-Earth Anchor

3-3. ANCHORING

The user is responsible for anchoring the building

to resist all wind loads expected to be encountered,

even if this requires the use of additional anchors or

anchoring techniques not supplied with this building

or included in this manual.

WARNINGWARNING

3-3.1. DOUBLE-HEADED SPIKES

Figure 3-3. Base Frame Anchoring, Double-Headed Spikes

DOUBLE-HEADED

SPIKE

GROUND

ASPHALT

BASE

FRAME

3-3.2. CONCRETE ANCHORS

Figure 3-4. Base Frame Anchoring, Concrete Anchors

WASHER

NUT

BASE

FRAME

PRE-DRILLED

HOLE

CONCRETE

WARNINGWARNING

Wear eye protection when anchoring the base frame.

Do not pound on the base frame, or drive spikes so

as to dent the base frame.

Do not over-tighten the bolts or dent the base frame.

CAUTIONCAUTION

Locate the anchoring package included with the building.

Use spikes only if anchoring the building to ground or asphalt.

Drive a spike through each pre-drilled anchor hole in the base frame

(Figure 3-3). Ensure the base frame does not move while driving the

spikes. Install a spike in each anchor hole.

If spikes are used, it may be necessary to install earth anchors to

resist uplift (see 3-3.4. Earth Anchor Installation).

Use concrete anchor bolts only if anchoring the building to a concrete

foundation.

Select a carbide drill bit. Using the base frame as a template, drill the

concrete at each anchor hole location. Use a hammer drill equipped

with a masonry bit. Drill the hole to a depth greater than the desired

embedment.

Remove the base frame and clean all debris from the hole.

Place the washer and nut over the anchor. Leave the end of the

nut ush with the end of the anchor to protect the anchor threads

(Figure 3-4).

Drive the anchor through the hole in the base frame and concrete until

the washer is ush against the surface of the base frame. Expand the

anchor by tightening the nut 3-5 turns past the hand-tighten position.

Do not over-tighten the bolts so as to dent the

base frame.

Ensure wood depth is sufcient.

Ensure earth anchor is set correctly by conducting a

pull test per the earth anchor’s capacity.

CAUTIONCAUTION

WOOD BEAM

WASHER

LAG BOLT

BASE

FRAME

Figure 3-5. Base Frame Anchoring, Lag Bolts

Figure 3-7. Duckbill Earth Anchor Tensioning

3-3.3. LAG BOLTS

3-3.4. EARTH ANCHORS

GROUND OR ASPHALT

DRIVE ROD

DUCKBILL

EARTH

ANCHOR

CABLE

Figure 3-6. Duckbill Earth Anchor Installation

Use earth anchors if the building is anchored to ground, asphalt, or

wood and additional uplift resistance is required. After anchoring the

base frame, secure the base frame at the arch stubs using the earth

anchors.

Insert a drive rod into anchor, to the inside of the base frame, next to

the arch stubs. Drive into ground as far as possible. Make sure the

anchor is driven into the ground far enough, leaving just enough cable

to loop around the arch stub tight against the base.

Remove drive rod and pull up on the cable to turn anchor sideways

below ground as shown (Figure 3-6).

Wrap the cable around the arch stub and secure with (2) ¼" cable

clamps (Figure 3-7).

Use lag bolts only when anchoring the building to a wood foundation.

Ensure the wooden beams are fully secured to the ground.

Drill a pilot hole into the wood foundation at each anchor hole location

to prevent the wood from splitting.

Insert the lag bolt with a at washer and tighten the bolt (Figure 3-5).

If lag bolts are used, it is necessary to install earth anchors to resist

uplift (see 3-3.4. Earth Anchor Installation).

3-4. ARCH ASSEMBLY TABLE 3-3. ARCH COMPONENTS

QTY ARCH COMPONENTS

2Peak Arch Section

4Eave Arch Section

4Bottom Arch Section

Figure 3-8. Arch Assembly

Orient purlin brackets

toward the bottom

edges.

BOTTOM

ARCH

BOTTOM

ARCH

EAVE

ARCH

EAVE

ARCH

PEAK

ARCH

Keep dirt and debris out from in between arch sections.

NOTENOTE

Locate and identify arch components (Table 3-4). Assemble each

arch using:

(1) Peak Arch Section

(2) Mid Arch Sections

(2) Eave Arch Sections

Assemble arches on the ground (Figure 3-8). Slip t all arch sections

together.

3-5. ARCH INSTALLATION

Keeping all joints completely slip-tted together, stand an assembled

arch and set an arch end on an arch stub (Figure 3-9).

Holding the arch rmly, spring the other arch end onto the

corresponding arch stub. Repeat procedure for remaining arches.

Wear personal protective equipment (PPE) as

required by the site safety coordinator while lifting

arches and installing purlins and other frame

components overhead.

When using a ladder, one installer should hold the

ladder steady while the other installer climbs.

Beware of spring tension on frame members.

WARNINGWARNING

Use caution while standing arches. Follow all safety

requirements during this procedure.

Fully insert all arch sections into arch stubs before

proceeding to purlin installation.

CAUTIONCAUTION

Install purlins during arch installation. Refer to section

3-6. Purlin Installation.

NOTENOTE

Figure 3-9. Arch Installation

ARCH

STUB

ARCH

STUB

3-6. PURLIN INSTALLATION

To connect each standing arch, slip t a purlin into each purlin bracket

(Figure 3-10). Install purlins while installing arches. Install peak

purlin, then eave purlins for stability. Secure purlins to end arches

using tie pins.

Inspect assembled arches. Apply foam tape to the outside/top of the

arches (Figure 3-10). Remove backing and press the adhesive side

of the foam tape to the arch.

TABLE 3-4. PURLIN COMPONENTS

QTY PURLIN COMPONENTS

3Purlin

6Tie Pin

1Roll of Foam Tape

Completely insert all purlins into purlin brackets.

WARNINGWARNING

Figure 3-10. Purlin Installation

FOAM TAPE

ARCH

PURLIN

TIE-PIN

PURLIN

ARCH

(view from bottom)

3-7. FRONT END WALL INSTALLATION

Lay out the front end wall at the front end of the building, with

hemmed edges facing up. Zip the HDDZ shut before installation.

Align the end wall straps with the base loops on the base frame. Slip

the end wall straps through the base loops and secure, using the

alligator clips (Figure 3-11).

Remove tie pins. Disconnect purlins from the end arch, one purlin at

a time (Figure 3-11). Raise the end wall up and, starting at the center,

place the edge of the end wall over the end arch. Align the exposed

contour cable at the cutouts with the purlin brackets and place the

contour cable below the purlin brackets. Reconnect each purlin and

re-secure with tie pins.

TABLE 3-5. END WALL COMPONENTS

QTY END WALL COMPONENTS

1Front End Wall with HDDZ

1Back End Wall with MNV

13' Ratchet Strap

1Hook Tool

Figure 3-11. Front End Wall Installation

STRAP

BASE

LOOP

(view from inside)

PURLIN

END WALL

(view from inside)

3-8. FRONT END WALL TENSIONING

Keeping the front end wall centered, run both ends of the contour

cable under the GREEN-coded cable plates on the inside edge of the

base frame. Tension both ends of the contour cable with the ratchet.

Work the edge of the end wall over the end arch while tensioning.

After fully tensioning the end wall, secure the contour cable under the

GREEN-coded cable plates (Figure 3-12). Release the ratchet.

At this time, fully tension the front end wall web straps to the base

frame.

Figure 3-12. Front End Wall Tensioning

CABLE PLATE

(GREEN)

LOCK

NUT

NOTE: Building components removed for illustrative purposes.

RATCHET

CONTOUR

CABLE

CURTAIN

ALLIGATOR

CLIP

LOOP

WEB

STRAP

CONTOUR

CABLE

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