Webasto Hollandia 300 Large User manual

13
2. Removing the Hollandia 300 Large
01
Open the roof at about 1 cm (3/8 inch)
before full open position.
02
Remove the crank and the locking
plate.
03
Remove the trim shell.

14
04
Hollandia 300 Large electric hard trim:
Remove the switch and the trim shell.
05
Hollandia 300 Large electric hard trim:
Dismount the motor by removing the two
screws.
06
Hollandia 300 Large electric soft trim:
Remove the sunshade completely. To do
so remove one guide by lifting the guide
spring.
07
Hollandia 300 Large soft trim:
Remove the edge finisher.

15
07
Hollandia 300 Large soft trim:
The soft headliner is glued all around
the aperture. Apply solvent to dissolve
the glue.
08
Hollandia 300 Large soft trim:
Disconnect the electrical connector
from the motor. Remove the motor
cover and the motor.
09
Hollandia 300 Large soft trim:
Remove the soft trim.
10
Remove the retainer ring.

16
11
Remove the sunroof.
12
Remove the remains of sealing mastic
from roof skin and frame.
13
Unhook the sliding blocks along the
front of the wind deflector.
Pull the mounting blocks out of the
guides.
14
Place sunroof on a work-bench with a
non-scratching surface.
Place the sunroof on the work-bench
with the front facing you.

17
18
Mark the position of the guides in
respect to the frame.
17
Take the drive cables out of the frame
and remove the guide tubes.
16
Remove the drive box and the gear wheel.
15
Remove the drive box, the drive shaft
and the gear wheel.

18
19
Remove the four red screws.
Slide the guides about 1 cm (3/8 inch)
forward. The frame must be supported
during this operation.
20
Rotate the frame with the front side down
and remove the frame by sliding it
forwards.

35
7. Replacing locker slide, mechanism and/or
glass panel
02
Remove the guides by sliding them forward.
Note: do not bend the guides downward.
03
Remove the drive cables.
Remove the driving slides.
01
Dismount the roof as described in step 1
through 16 of chapter 2 “Removing and
dismounting Stratos 300 large”.
Hereafter continue with the following steps.

36
04
Rotate the lever forward and slide it together
with the locker slide forward.
07
Apply lubricant to the following parts:
- the guide.
- the curve of the driving slide.
- the lever.
- the locker slide.
- the mounting profiles (bonded under glass
panel).
06
Push the front end of the locker slide to the
outside and slide it forward.
05
Force the lever carefully to the inside by
inserting a screwdriver in between the
mounting profile and the levers.
Remove the lever.

37
08
Place the locker slide, with the front to the
outside, over the mounting profiles and slide it
rearward.
09
Slide the locker slide forward.
Push the pin of the lever carefully (through the
mounting profiles) in the locker slide.
10
Slide the lever together with the locker slide
rearward, and rotate the lever rearward.
11
Mount the driving slide to the lever and the
front tumbler.

38
12
Position the front tumbler and the driving slide
in-line with each other.
Slide the guide carefully over the front tumbler
and driving slide until the driving slide extends
4,5 cm (2 inches) out of the guide.
Note: To avoid damaging, do not force
Guides.
13
Mount the drive cable on the driving slide.
Rotate the drive cable, so that the points of the
oval cable end fit into the guides.
14
Slide the guide rearwards until the end of the
driving slide is 1 cm (3/8 inch) within the guide.
15
Mount the roof as described in step 1 through
24 of chapter 3 ” Mounting and replacing
Stratos 300 Large”.