
Part number 550-100-103/1110
 GAS-FIRED WATER BOILER — Manual addendum — Venting
A–2
 Corrosive contaminants and sourcesFigure 1
Products to avoid
Spray cans containing chloro/fluorocarbons
Permanent wave solutions
Chlorinated waxes/cleaners
Chlorine-based swimming pool chemicals
Calcium chloride used for thawing
Sodium chloride used for water softening
Refrigerant leaks
Paint or varnish removers
Hydrochloric acid/muriatic acid
Cements and glues
Antistatic fabric softeners used in clothes dryers
Chlorine-type bleaches, detergents, and cleaning 
solvents found in household laundry rooms
Adhesives used to fasten building products and other 
similar products
Excessive dust and dirt
Areas likely to have contaminants
Dry cleaning/laundry areas and establishments
Swimming pools
Metal fabrication plants
Beauty shops
Refrigeration repair shops
Photo processing plants
Auto body shops
Plastic manufacturing plants
Furniture refinishing areas and establishments
New building construction
Remodeling areas
Garages with workshops
Venting & air — general
 Do not install the Ultra boiler into a common vent with 
any other appliance. This will cause flue gas spillage or ap-
pliance malfunction, resulting in possible severe personal 
injury, death or substantial property damage.
 Existing common vent systems may be too large for the 
appliances remaining connected after the existing boiler 
is removed.
 Failure to follow all instructions can result in flue gas 
spillage and carbon monoxide emissions, causing severe 
personal injury or death.
When removing a boiler from an existing 
common vent system
The Ultra boiler cannot be common vented with any other appli-
ance. When an existing boiler is replaced with an Ultra boiler, the Ultra 
boiler CANNOT use the existing common vent. The Ultra boiler requires 
its own vent and air piping, as specified in this manual. This may cause a 
problem for the appliances that remain on the old common vent, because 
the vent may be too large. The following test is intended to check for proper 
operation of the appliances remaining on the old common vent system.
Vent system verification
At the time of removal of an existing boiler, the following steps shall be 
followed with each appliance remaining connected to the common venting 
system placed in operation, while the other appliances remaining connected 
to the common venting system are not in operation. Seal any unused open-
ings in the common venting system.
Existing vent test procedure
(The following is intended to test whether the appliances 
remaining on an existing vent system will operate 
satisfactorily.)
Visually inspect the venting system for proper size and horizontal pitch1. 
and determine there is no blockage or restriction, leakage, corrosion or 
other deficiencies which could cause an unsafe condition.
Test vent system — Insofar as is practical, close all building doors and2. 
windows and all doors between the space in which the appliances 
remaining connected to the common venting system are located and 
other spaces of the building. Turn on clothes dryers and any appliance 
not connected to the common venting system. Turn on any exhaust 
fans, such as range hoods and bathroom exhausts, so they will oper-
ate at maximum speed. Do not operate a summer exhaust fan. Close 
fireplace dampers.
Place in operation the appliance being inspected.Follow the lighting in-3. 
structions. Adjust thermostat so appliance will operate continuously.
Test for spillage at draft hood relief opening after 5 minutes of main4. 
burner operation. Use the flame of a match or candle, or smoke from 
a cigarette, cigar, or pipe.
After it has been determined that each appliance remaining connected5. 
to the common venting system properly vents when tested as outlined 
herein, return doors, windows, exhaust fans, fireplace dampers, and any 
other gas-burning appliance to their previous conditions of use.
Any improper operation of common venting system should be corrected 
so the installation conforms with the National Fuel Gas Code,ANSI Z223.1 
— latest edition. Correct by re-sizing to approach the minimum size as 
determined using the appropriate tables in Part 11 of that code. Canadian 
installations must comply with B149.1 or B149.2 Installation Code.
REPLACES MANUAL PAGE 16
 
You must provide combustion air.
Direct vent — Install air inlet piping for the Ultra 
boiler as described in the Boiler manual and this ad-
dendum. The air termination fitting must be installed 
with the clearances and geometry relative to the vent 
outlet depicted in this manual to ensure that flue 
products do not enter the air intake.
Direct exhaust — Provide combustion air openings 
to boiler room/building as specified in this adden-
dum and as required by all applicable codes.
Ensure that the combustion air will not contain 
any of the contaminants in Figure 1. DO NOT 
place combustion air supply opening or intake near 
a swimming pool, for example. Avoid areas subject 
to exhaust fumes from laundry facilities. These areas 
will always contain contaminants.
Contaminated combustion air will damage the boiler, 
resulting in possible severe personal injury, death or 
substantial property damage.