Weir Warman 650 m200-mcr-g User manual

ISSUED MAY 2010

INDICE

I. Drawing List

1. General Arrangement Drawing

2. Curve

3. Component Diagram

4. Bearing Assembly

5. Part List

II. Assembly and Maintenance Instructions - SUPPLEMENT “M1”

General Instructions Aplicable to All Types of Warman Pumps

III. Assembly and Maintenance Instructions - SUPPLEMENT “MDS18”

Sizes “400-750” Slurry Pumps – Type “MCR” with B.A. Series “M”

IV. Assembly and Maintenance Instructions - SUPPLEMENT “MDS14”

Basic Bearing Assembly - Series “M”

(Frame Sizes M100, M120, M150, M180, M200, M240)

V. Assembly and Maintenance Instructions – SUPPLEMENT “M09”

Gland Sealing

VI. Operating Instructions – Model MCR & MCU

VII. Anex

4000 8000 12000 16000

EFFICIENCY

NPSHr

150 rpm

175 rpm

200 rpm

225 rpm

250 rpm

275 rpm

300 rpm

325 rpm

350 rpm

375 rpm 50% 60% 70%

80%

85%

87%

80%

1.83m

2.44m

3.05m

3.66m

4.27m

4.88m

5.49m

6.1m

6.71m

7.32m

8.53m

Maximum

Flow = 8181 m³/hr

Head = 38.4 m

Speed = 288 rpm

Eff = 85.2 %

NPSHr = 5.4 m

Power=1004.8kW

at Sm = 1.0

Maximum - Corr.

Flow = 8181 m³/hr

Head = 42.5 m

Speed = 301 rpm

Eff = 84.6 %

NPSHr = 5.5 m

Power=1119.9kW

at Sm = 1.0

Rated

Flow = 6545 m³/hr

Head = 35 m

Speed = 269 rpm

Eff = 82.2 %

NPSHr = 4.4 m

Power = 759.4 kW

at Sm = 1.0

Rated - Corr.

Flow = 6545 m³/hr

Head = 38.8 m

Speed = 282 rpm

Eff = 81.5 %

NPSHr = 4.5 m

Power = 849.1 kW

at Sm = 1.0

TOROMOCHO PROJECT

AKER KVAERNER METALS, INC.

REQUESTFORQUOTATION

NO.: R05323-P-001

BALL MILLS CYCLONE FEED PUMPS

TAG:210-PP-001/002/003/004/101

(according to Rev. F)

SG slurry: 1.53

HR = 0.903

ER = 0.889

BHP slurry: 2318

MOTOR PREMIUM EFFICIENCY

2600HP(effectivepowerat5000m.a.s.l.)

Efficiencies water/slurry:

Rated = 82.2% / 73.1 %

Maximum = 85.2 % / 75.7 %

MAY 2009

PREDICTED. USE AS FIRST GUIDE ONLY.

Head,H(m)

Flow Rate, Q (m³/hr)

Horizontal Pump 650 MCH

CURVE SHOWS APPROXIMATE PERFORMANCE FOR CLEAR WATER (ANSI/HI 1.6-2000 Centifugal Pump Test Standard unless otherwise specified). For media other than water,

corrections must be made for density, viscosity and/or other effects of solids. WEIR MINERALS reserves the right to change pump performance and/or delete impellers without notice. Frame

suitability must be checked for each duty and drive arrangement. Not all frame alternatives are necessarily available from each manufacturing centre. Pump 762mmSuction 660mmDischarge