Well-mcLain SlimFit SF1000 Installation and operating instructions

Part No. 550-100-124/0914
Addendum Boiler Manual
KEEP THIS ADDENDUM WITH BOILER MANUAL
This Addendum adds to and supercedes items in the “SlimFit Boiler Manual”
(Part Number 550-100-116) and previously released Addenda’s.
Hazard denitions
e following dened terms are used throughout these Instructions to bring attention to the presence of hazards of
various risk levels or to important information concerning the life of the product.
Indicates presence of hazards that can cause severe personal injury, death or substantial property damage.
Indicates special instructions on installation, operation or maintenance that are important but not related
to personal injury or property damage.
SlimFit Boilers (SF1000, SF1500, and SF2000) can now be vented in a Category II configuration.
In addition to the SlimFit boilers Category IV rating (positive pressure, likely to condense), SlimFit boilers
are approved for Category II (negative pressure, likely to condense) as well.
This new venting option includes / requires:
• The Vent system for a Category II SlimFit boiler is considered a Designed / Engineered vent system
and should be designed by a professional using accepted engineering practices in accordance to local
authority having jurisdiction.
• Vertical Vent only.
• Must not be installed into an existing common vent system with other appliances.
• Combustion air from the boiler room. See Direct Exhaust – Combustion Air opening requirements
in SlimFit Boiler Manual.
• Must use SlimFit Vent/Air adapter 10” diameter for Category II Vent Connection, see page 2 in this
addendum for approved adapters.
• The vent shall consist of a 3 foot piece of 10” diameter straight pipe directly after the SlimFit Vent/Air
adapter before any diameter or direction changes in the vent.
• The Vent System should be designed so that the pressure in the vertical vent pipe immediately follow-
ing the boiler is between the ranges provided in the Table 1, page 2, during all operating conditions
i.e., High Fire, Low Fire, etc.
• Flue gas temperature should not exceed 216°F, the boiler will shut down and recycle if it does. The
flue gas temperature should typically be within 20°F of the return water temperature of the boiler. If
there is the potential for a wide variation in return water temperatures, the lowest possible tempera-
ture should be used for any calculations.
- continued on next page
Gas-fired water boilers
Commercial Condensing
TM

Part Number 550-100-124/0914
Weil-McLain
500 Blaine Street
Michigan City, IN 46360-2388
http://www.weil-mclain.com
2
SlimFit™COMMERCIAL gAs-fIREd wAtER bOILER — Vent Addendum
Vent Manufacturer Vent Type Adapter Description Vent Mfr’s P/N
DuraVent FasNSeal AL29-4C 9.85” Adapter to 10” FNS (Exhaust) 810009853
Heatfab/Selkirk SAF-T Vent EZ SEAL AL29-4C SlimFit Adapter to 10” 910WMSF
Metal Fab Inc. CORR/Guard AL29-4C SlimFit Adapter to 10” 10FCG9WMA
Nova Flex Group Z-Vent AL29-4C SlimFit Adapter to 10” 2SVESFA1010
Required 10” SlimFit vent adapter supplier list for Category II venting of a Slimfit boiler.
- continued
• Stack / Vent Flow Rate for each individual boiler model is listed in the table below. This flow rate is
based on the unit running at 9.25% CO2and the maximum flue gas temperature of 216°F. The values
can vary depending on the location of the installation and operating conditions.
• A carbon monoxide detector(s) is required in the boiler room for SlimFit boilers installed in a Cat-
egory II configuration. The carbon monoxide detector must be wired on the same electrical circuit as
the boiler. Check your local codes for any additional requirements of carbon monoxide detectors.
Improper Installation of a Category II vent system resulting in positive pressure in the vent system can
result in flue gas spillage and carbon monoxide emissions, causing severe personal injury or death.
Weil-McLain recommends the use of a Variable Speed Chimney Fan / Power venter to ensure that the ap-
propriate negative pressure range is kept for Category II venting. The reason this may be needed is due to
the higher efficiency of the SlimFit boiler, the exhaust gas temperatures are lower which result in less draft
when using a chimney fan/power venter, a flow proving switch should be wired into the LCI circuit on the
boiler. See the boiler manual for additional information. The use of this device should be considered in
any Engineered Vent system in accordance to local authority having jurisdiction.
Weil-McLain recommends the use of a Double Acting Barometric Damper or Modulating Damper to en-
sure the appropriate negative pressure range is kept for Category II venting. The use of this device should
be considered in any Engineered Vent system in accordance to local authority having jurisdiction.
When using a damper of any kind, it is recommended to use a thermal spill switch to detect any exhaust
flow into the boiler room. Verify the temperature range on the thermal spill switch is adequate for the Flue
gas temperature from the SlimFit boiler. The use and set-point of this shall be determined by the system
designer in accordance to local authority having jurisdiction.
Code Compliance
Venting / Combustion air piping – Installations must provide provisions for combustion and
ventilation air in accordance with the section “Venting of Equipment”, of the National Fuel Gas Code,
ANSI Z223.1 / NFPA 54, or “Venting Systems and Air Supply for appliances” of the Natural Gas and
Propane Installation Code, CAN/CSA B149.1, or applicable provisions of the local building codes.
TABLE 1 Rating & Vent Data
Boiler
Model
Input
Btuh
Stack / Vent
ow rate
scfm
Negative Pressure to be
maintained at
Vent Connection of the boiler
Inches w.c.
SlimFit Vent
Adapter
required for
Category II
SF1000 1,000,000 279 -0.001 to -0.100 10”
SF1500 1,500,000 418 -0.001 to -0.100 10”
SF2000 2,000,000 558 -0.001 to -0.100 10”