Westin 40-3835 Service manual

1
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-3078-RevC ECO #: W17-0999 DATE: 5/10/17
INSTALLATION INSTRUCTIONS
AUTOMOTIVE PRODUCTS,
SPORTSMAN & HDX GRILLE GUARD
APPLICATION:
2015-2017 Ford F-150
PART NUMBER: 40-3835, 45-3830, 57-3830, 57-3835
ITEM QUANTITY DESCRIPTION TOOLS NEEDED
11GRILLE GUARD ASSEMBLY 14MM SOCKET
2,3 2LOWER MOUNTING BRACKET, DRIVER (2) AND PASSENGER (3) 15MM SOCKET
4,5 2UPPER SUPPORT BRACKET, DRIVER (4) AND PASSENGER (5) 18MM SOCKET
628MM SPACER UTILITY KNIFE
72 DOUBLE NUT PLATE PRY TOOL
84M12 HEX CAP SCREW (YELLOW ZINC) ALLEN WRENCH
94M12 FLAT WASHER (YELLOW ZINC) SOCKET EXT.
10 4M12 SPLIT LOCK WASHER (YELLOW ZINC) RATCHET
11 2M8 CAP SCREW (YELLOW ZINC) TORQUE WRENCH
12 2M8 FLAT WASHER (YELLOW ZINC)
13 2M8 SPLIT LOCK WASHER (YELLOW ZINC)
14 6M12 HEX BUTTON HEAD SCREW (STAINLESS)
15 6M12 CUP WASHER (STAINLESS)
16 6M12 SERRATED FLANGE NUT (STAINLESS)
ANTI-SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL FASTENERS TO PREVENT THREAD DAMAGE AND GALLING
PROCEDURE
1. Remove contents from box, verify if all parts listed are present and free from damage.
Carefully read and understand all instructions before attempting installation.
Failure to identify damage before installation could lead to a rejection of any claim.
2. For vehicles without factory tow hooks: Trim the plastic in the ar eas in Figures 1 - 2. Repeat for the passenger side.
Figure 1
Trim designated areas.
Close up on trim area.
Driver Side Shown
Figure 2
ITEM 7ITEM 4ITEM 2
Driver side items shown,
passenger side items opposite.

2
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-3078-RevC ECO #: W17-0999 DATE: 5/10/17
Figure 3 Vehicle w/o tow hooks:
Slide nut plate through
designated area. Repeat
for passenger side.
Driver Side Shown.
Figure 4 Install lower mounting
bracket using supplied
M12 hardware. Repeat
for passenger side.
Driver Side Shown.
3. For vehicles with factory tow hooks: Remove tow hooks and loosely install Lower Mounting Brackets to factory nut
plates using supplied M12 hardware as shown in Figure 4. Trim screws if they interfere with lower mounting bracket. See
Figure 5.
4. For vehicles without tow hooks: Slip double nut plates into frame and line up with existing holes. See Figure 3.
Loosely install the Lower Mounting Brackets using the supplied M12 hardware as shown in Figure 4. Trim screws if they
interfere with lower mounting bracket. See Figure 5.
5. Remove all factory hardware and clips attached to grille, then remove grille. See Figures 6 - 12.
Figure 5 Trim screws if interfering
with lower mounting bracket.
Passenger Side Shown.
Figure 6
Remove bolt on top of grille
located underneath hood.
Driver Side Shown.
Figure 7
Remove bolt on top of grille
located underneath hood.
Passenger Side Shown.
Remove bolts located
next to mud guard.
Repeat for passenger side.
Driver Side Shown
Figure 8

3
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-3078-RevC ECO #: W17-0999 DATE: 5/10/17
6. Remove factory bumper bolt see Figure 13. Install upper mounting bracket using supplied M8 hardware, tighten to 15 ft-
lbs. See Figure 14.
7. Reinstall grille and headlight covers in the reverse order of the install instructions.
8. With assistance hold the Grille Guard up to the previously installed brackets. Loosely attach the Grille Guard to the brack-
ets using the supplied M12 hardware. See Figures 15 and 16.
9. Align and adjust the Grille Guard as necessary. Tighten and torque M12 hardware to 50-55 ft-lbs.
Remove bolt located on
top of headlight cover.
Repeat for passenger side.
Driver Side Shown.
Figure 9 Figure 10
Unclip headlight cover.
Repeat for passenger side.
Driver Side Shown.
Remove bolt located
under headlight cover.
Repeat for driver side.
Passenger Side Shown.
Figure 11 Figure 12
Remove all three clips attached
to grille. Repeat for driver side
then remove grille.
Passenger Side Shown.
Remove bumper bolt
that is furthest left un-
der rubber cover. Re-
peat for driver side.
Passenger Side Shown.
Figure 13 Figure 14 Order of hardware for
upper mounting bracket.
Driver Side Shown.

4
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-3078-RevC ECO #: W17-0999 DATE: 5/10/17
CARE INSTRUCTIONS
 REGULAR WAXING IS RECOMMENDED. DO NOT USE ANY TYPE OF POLISH OR WAX THAT MAY CONTAIN ABRASIVES.
 STAINLESS STEEL PRODUCTS CAN BE CLEANED WITH MILD SOAP AND WATER. STAINLESS STEEL POLISH SHOULD BE USED TO POLISH SMALL SCRATCHES.
 GLOSS BLACK FINISHES SHOULD BE CLEANED WITH MILD SOAP AND WATER.
Figure 15
Reinstall grille then,
install grille guard with
supplied M12 hardware.
Hardware assembly
for grille guard.
Driver Side Shown.
Figure 16
INSTALLATION COMPLETE
HDX Grille Guard Shown.

5
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-3078-RevC ECO #: W17-0999 DATE: 5/10/17
Failure to follow these instructions could lead to death, personal injury, and / or property damage.
FASTENERS:
All Westin supplied fasteners must be utilized and installed in accordance with the installation in-
structions and apply torque to the specifications as defined. DOUBLE CHECK ALL FASTENERS
BEFORE INITIAL USE, AND PERIODICALLY IN THE FUTURE TO ENSURE PROPER FUNCTION
AND SAFETY.
DRILLING:
Most Westin products do not require drilling for installation. If drilling is defined as required, use
caution when drilling a vehicle. FAILURE TO REVIEW AN AREA TO BE DRILLED MAY RESULT IN
PERSONAL INJURY AND/OR INJURY TO OTHERS AS WELL AS VEHICLE DAMAGE.
EYE PROTECTION:
ALWAYS WEAR SAFETY GLASSES OR GOGGLES DURING THE INSTALLATION PROCESS TO
AVOID PERSONAL INJURY.
MAXIMUM TOWING/CARRYING CAPACITY:
The Westin Receiver Hitches will have a visible tow rating label affixed directly on the product. Us-
er should never exceed the vehicle manufacturers maximum tow and weight rating regardless of
the capacity of the hitch. FAILURE TO FOLLOW THESE GUIDELINES WILL VOID THE WESTIN
WARRANTY AND MAY RESULT IN PERSONAL INJURY AND/OR INJURY TO OTHERS AS WELL AS
VEHICLE DAMAGE.
WARNING
AUTOMOTIVE PRODUCTS, INC.