Westwood W Series User manual

Operator’s Manual
W Series

Page 1
Westwood W Series – Safety Instructions
Training
1. Read the instructions carefully. Be familiar with controls and
the use of equipment.
2. Never allow children or people unfamiliar with these
instructions to operate the mower.
3. Never mow while people, especially children or pets, are
nearby.
4. The operator or user is responsible for accidents or hazards
occurring to other people or their property.
5. Do not carry passengers.
6. All drivers should seek to obtain professional and practical
instruction. In addition the following should be noted:
 •Theneedforcareandconcentrationwhenworkingwith
this machine
 •Controlofamachineslidingonaslope;controlwillnotbe
regained by applying the brake
 •Themainreasonsforlossofcontrolare:
i. Insufficient wheel grip
ii. Driving too fast
iii. Operating on steep slopes (max 15º front wheel
drive, 25º 4WD)
iv. Incorrect load distribution
Preparation
1. Checkthatthemachinecomplieswithallapplicable
regulations, including those in force when used on the public
highway.
2. When mowing, always wear substantial footwear and long
trousers. Do not operate when barefoot or with sandals.
3. Thoroughly inspect the area where the machine is to be
used and remove all stones, sticks, wires and bones or any
other foreign objects.
4. WARNING – petrol is highly flammable:
 •Storefuelincontainersspecificallydesignedforthis
purpose
 •Refueloutdoorsonlyanddonotsmokewhilerefuelling
 •Addfuelbeforestartingtheengine.Neverremovethe
cap from the fuel tank or add petrol while the engine is
running or when engine is hot
 •Ifpetrolisspilled,donotattempttostarttheenginebut
move the machine away from the area of spillage and
avoid creating any source of ignition until petrol vapours
have dissipated
 •Replacethefuelcapsecurely
5. Replace faulty silencers.
6. Before using, always inspect to see that the blades, bolts
and cutter assembly are not worn or damaged.
7. Checktheconditionofthetyresandensurethattheyare
inflated to the correct pressures (refer to pages 19 and 20).
This is particularly important if the machine is to be taken on
the public highway.
8.Checkthatthemowerisingoodworkingorder,paying
special attention to brakes and steering.
9.Checkthatalllinkages,connectionsandpivotnutsare
secure and that the wheel nuts are tightened correctly.
Table of contents
2009.622
Safety Instructions Page 1
Operating Instructions
Safety Page 2
Seat Adjustment Page 3
Ignition Page 3
Choke Page 3
EngineSpeedControl Page 3
RPM Meter Page 3
Hour Meter Page 3
DriveControls Page 4
Moving Off / Reversing Page 4
Stopping Page 4
Parking Page 4
Dump Valve Page 4
CutterOn/OffSwitch Page 5
Transport Lever Page 5
Lights Page 5
Deck lift (manual and dial-a-height) Page 6
Mowing Guide
Mulch Mowing Page 7
High Grass Mulch Deck Page 7
COMBIDeck Page 7
Routine Maintenance
Engine Maintenance Page 8
Battery Maintenance Page 8
CutterDeckcleaning Page 8
ElectricClutchtoCutterDriveBeltTension Page 9
Transmission Drive Belt Page 9
Transmission Oil Tank Page 9
ChangingCutterDecks/DeckDriveBelt Page 10
To Remove the Seat Box Page 10
RemovalofCutterDeck Page 11
Re-fittingtheCutterDeck Page 11
Steering System Page 12
Troubleshooting
Deck Levelling Page 13
Tyres and Wheels Page 14
Cutting Page 15
Engine and Fuel Page 16
Electrical Page 17
Supplementary Instructions Page 18
Specifications: 2WD Page 19
Specifications: 4WD Page 20
Personal Service Record Page 21
Certificate of Conformity Page 22

Page 2
Westwood W Series – Operating Instructions
12. Before leaving the operator’s position:
 •Disengagethedrivetothecutterblades
 •Applytheparkingbrake
 •Stoptheengineandremovetheignitionkey
13. Always disengage drive, apply the Park Brake, stop the
engine and disconnect the spark plug lead or remove
the ignition key before:
 •Cleaningblockages
 •Checking,cleaningorworkingonthemower
 •Refuelling
Also:
 •Afterstrikingaforeignobjectinspectthemowerfor
damage and make any repairs before restarting the
machine
 •Ifthemachinestartstovibrateabnormally,check
immediately and call your dealer if necessary
14. Reduce the throttle setting during engine run-out.
15. Never work on the mower when the engine is running.
Always:
 •Usegoodcommonsenseatalltimesandtoensure
this machine is safe and serviceable fit only original
manufacturer’s supplied spares
 •Inspecttheareatobecut,notethepositionofany
stumps, manhole covers, bumps or depressions and
avoid them to prevent damaging the blades
 •Ensurethefueltankisfullbeforeyoustartthe
machine. We recommend the use of STANDARD
UNLEADEDfuel
 •Disconnectbothbatteryterminalsbeforeattempting
any work in the engine compartment
Never:
Leave the machine running and unattended.
Cutter Deck Anti-scalp Wheel
Cutting Height Adjustment Lever* Drive Pedals
Dashboard
Ignition, Throttle Controls
and Parking Brake
Fuel Tank
Exhaust
* Where fitted
Figure 1
Safety
1. Read the instructions carefully. Be familiar with controls
and the use of equipment.
2. Do not operate the engine in a confined space where
dangerous fumes can collect.
3. Mow only in daylight or in very good artificial light.
4. Before starting the engine, disengage blade and
attachment drives and apply the Park Brake.
5. Take care on slopes - maximum 15º for 2WD and 25º on
4WD models. On no account should slopes steeper than
25º be driven on.
6. Remember, there is no such thing as a ‘safe slope’.
Travel on grass slopes requires particular care to guard
against overturning:
 •Donotstoporstartsuddenlywhengoingupor
downhill
 •Engagedriveslowly.Alwayskeepthemachineindrive
when travelling up or down a slope
 •Machinespeedshouldbekeptlowonslopesandin
tight turns
 •Stayalertforhumpsandhollowsandotherhidden
hazards
 •Avoidmowingacrossthefaceofaslope
7. Watch out for traffic when crossing or working near
roadways.
8. Stop the blades rotating before crossing roadways.
9. When using the machine, never direct discharge or
material towards bystanders or allow anyone near the
machine while in operation.
10. Never operate the mower with defective guards, shields
or without protective safety devices in place and in good
working order.
11. Do not change governor settings to increase the revs
of the engine. Operating an engine at excessive speed
increases the risk of injury.

Seat Adjustment (Figure 2)
The seat on your Westwood W Series is adjustable forward
and backward to suit the operator. Simply lift the seat latch at
the front of the seat and slide the seat forward or backward as
appropriate. Always ensure the seat is latched into position
before driving off.
Ignition (Figure 3)
The “key start” controls the ignition and a starter button
controls the engine start. The engine cannot be started
without the park brake being on. Insert the key and turn, then
press the start button, this will activate the starter. To stop the
engine, turn the key to the left (having first switched off the
cutter). To prevent unauthorised use, always remove the key
after use. THEIGNITIONSHOULDALWAYSBETURNEDOFF
BEFORETHEMACHINEISRE-STARTED.
NOTE: 4WD models have an additional switch on the rear
dump valve lever. If the lever is pulled out the engine will not
be able to be started.
Choke (Figure 3)
An independent choke is fitted to some models. This choke
should be used in conjunction with a fast throttle setting
when starting the engine from cold. It should be cancelled as
soon as possible. Do not use the choke when starting a warm
engine.
Engine Speed Control (Figure 3)
The lever is pushed forwards for FAST( ) and backwards
for SLOW ( ). On some models the choke control is above
thefastsetting,acoldengineisstartedontheChokesetting,
awarmoneontheFASTsetting.TheChokesettingshouldbe
cancelled as soon as possible. The engine should be operated
on the FAST setting at all times.
RPM Meter (Figure 4)
The RPM monitor on the electronic display indicates the
engine speed. This feature should be used when the cutter
deck is engaged and in conjunction with the forward speed.
To ensure complete cutting the engine speed should not be
allowed to fall below 2600rpm, the display will flash should
this happen. If, when in use, the display does flash and the
engine speed drops below 2600rpm, there are two options:
a) Reduce forward speed b) Raise the cutting height.
Hour Meter (Figure 4)
Yourmachineisfittedwithanhourmetertoassistyouin
adhering to the recommended service intervals. The hour
meter only operates whilst the engine is actually running.
We recommend that your machine is serviced after 50 hours
of use or yearly, whichever comes first.
ServiceintervalsarepresetintothePCBmemoryandwillflash
up ‘S’ on the park brake display before the service is due. This
will be reset by your dealer.
NOTE: 50 hours of mowing at 5mph equates to 250 miles of
grass cutting!
Page 3
Westwood W Series – Operating Instructions
Figure 2
START
O
P
START
O
P
Figure 3
M / MIN
Figure 4
Choke
Key
Starter button
Engine Speed
Control

Westwood W Series – Operating Instructions
Drive Controls (Figure 5)
The forward speed of the W Series is controlled by footpedal
‘A’. Reversing is controlled by footpedal ‘B’.
Moving Off / Reversing (Figures 5 & 6)
To move off, ensure your feet are off pedals ‘A’ and ‘B’ and
then release the parking brake by pushing the hand lever (Fig
6) to the forward position. Now gently depress pedal ‘A’ and
you will move off. The further you depress pedal ‘A’ the faster
you will go. Its function is similar to that of a car accelerator
except that it controls the hydrostatic transmission and does
not affect the speed of the engine.
To reverse simply depress pedal ‘B’ and the machine will begin
to reverse. As with the forward pedal, the speed of reversing is
increased as the pedal is pushed further.
Stopping (Figure 5)
To stop the machine simply release either pedal ‘A’ or ‘B’ and
the natural braking of the hydrostatic system will bring the
machine to a stand still. For smooth braking release either
pedal gradually, for an emergency stop remove foot rapidly.
Parking (Figures 5 & 6)
Remove your foot from pedals ‘A’ or ‘B’ (as you would stop
normally) and then simply pull the parking brake lever (Fig 6) to
the upright position - a “P” will be indicated on the dashboard
display. When you turn off the engine, the natural braking of the
hydrostatic system will add to the effect of the brake. It’s like
leaving your car in gear.
Dump Valve (Figure 7)
The natural braking of hydrostatic transmission means that it
is not possible to easily push or freewheel the W Series. To
disengage, first make certain that the machine is on a flat even
surface. Locate the Dump Valve, situated rearward of the front
right-hand wheel. Disengage by pulling out the lever. Release
the parking brake by moving the handbrake lever forward (Fig
6).YouwillnowbeabletopushtheWSeriesataspeednot
exceeding 2 mph. Make sure you disengage the Dump Valve
by pushing the lever back BEFORE starting your W Series.
Dump Valve (4WD Models) (Figures 7 & 8)
As well as the standard valve, there is also an additional
neutral valve fitted to the 4WD W Series to allow the rear
transmission to freewheel as well. This is located on the top
left hand side of the rear transmission. To disengage the
drive pull the lever backwards. Make sure you disengage the
Neutral Valve by pushing the lever back BEFORE starting your
W Series. There is an additional safety switch fitted to the rear
dump valve lever which is connected to the Park Brake safety
system and will not allow the engine to start unless the rear
dump valve is in and the Park Brake applied.
Figure 7
Figure 8
Dump Valve
4WD Dump Valve
P
Figure 6
Figure 5
Pedal A
Pedal B
– WARNING –
SERIOUS DAMAGE can occur inside the hydrostatic
transmissions if the engine is started with the
dump valves in the disengaged position.
Page 4

!
n/min
Page 5
Westwood W Series – Operating Instructions
Cutter On/Off Switch (Figure 9)
The cutter switch controls the electromagnetic blade clutch.
To switch the cutter on, push the switch and then release it,
this will engage the cutter deck. To indicate that the cutter
deckisengaged,theCutterDeckHeightIndicatorwillflash
(Fig. 9). As an added safety feature the headlights will flash
all the time the cutter deck is running to warn other people
that the machine is cutting. To stop the cutter deck, push the
switch again. The cutter deck will only start when the operator
is sat on the seat and the Deck Transport Lever is in its
loweredposition,astherearesafetyinterlockswitchesfitted;
to prevent the cutter deck running in the transport position, or
if there is no one on the seat.
Although the cutter deck is automatically switched off when
the engine is stopped or when the operator gets off the seat, it
is not good practice to rely on these features, the cutter deck
should always be switched OFF as soon as you have finished
cutting and certainly BEFORE stopping the engine or getting
off the machine. The cutter will only work whilst the operator is
sat on the seat.
Transport Lever (Figure 10)
TheCutterDeckcanberaisedsothefrontCutterDeck
wheels are off the ground to allow the machine to be easily
moved from one place to another. Simply lift the handle until
itlatchesintoposition.TolowertheCutterDeckonceyou
have reached the area you wish to mow depress the button
inthehandleandlowertheCutterDecktotheground.
NOTE: There is a safety interlock switch fitted to this lever
which will prevent the cutter deck from running whilst in the
raised position. It is not good practice to rely on this switch
and the cutter deck should be turned off before it is lifted into
the Transport position.
Lights (Figure 11)
Pressing the momentary switch turns ON the headlights.
Turn the headlights OFF by pressing the momentary switch
again. The headlights will not operate without the ignition
switch being turned on. If the headlight switch is pressed
whilst the cutter deck is running the headlights will illuminate
permanently and will revert to flashing once the headlight
switch is pressed again.
Figure 9
!
n/min
Figure 11
Figure 10
CutterOn/OffSwitch
Light switch
A

Page 6
Westwood W Series – Operating Instructions
Dial-a-height (Figures 12 & 13A)
The cutting height is adjusted by turning the rotary switch
anti-clockwise to lower the deck and clockwise to raise the
deck. The height indicator on the electronic display (Figure 13)
shows the deck position (0-lowest to 9-highest). To get the
best from this refinement use it to continuously adjust cutting
height to suit ground and grass conditions. Do not make
downward adjustments on the move until you are familiar with
the height control, this will avoid “scalping” the lawn.
Manual deck lift (Figure 13a)
Some W Series are fitted with a manual deck lift on the deck
instead of the dial height switch. To operate – move the
handle forward or back to achieve the right cutting height. Do
not place the deck lift to a very low setting as this may scalp
the lawn.
Figure 12
M / MIN
Figure 13
C
B
A
Dial-a-height switch
Figure 13a

Page 7
Westwood W Series – Mowing Guide
Mulch Mowing (Figure 14)
Mulching can save time, avoids creating piles of rotting
cuttings and feeds your lawn. When mulch mowing it is
necessary to observe certain rules:
1. Reduce the height of the grass by no more than 1/3rd its
height in each pass. If the grass has grown long make
several passes to achieve the cut height you require.
2. Run the engine at maximum speed.
3. Mow often, particularly in spring and early summer. Short
clippings of 25mm (1") or less decompose more quickly.
4. If an unsightly residue of cuttings is being left – increase
the cutting height.
5. Drive forward at a speed that does not cause the engine
speed to drop. REMEMBER: If the RPM display flashes
below 2600rpm, there are two options:
a) Reduce forward speed.
b) Raise the cutting height.
6. Vary the mowing pattern from cut to cut.
7. Always keep the underside of the cutting deck clean to
ensure good grass flow.
8. Always check that the blades are sharp and in good
condition – never attempt to sharpen or replace them
yourself.NewWestwoodbladesarenotexpensive;itis
good practice to ask your dealer to change them.
High Grass Mulch Deck (Figure 15)
The all round alternative when cutting long or paddock grass
is the “high grass mulch” deck. When using the high grass
mulch deck please ensure the following:
1. When cutting very tall grass set the deck at the higher
settings 7-9.
2. Drive forward at a speed that does not cause the engine
speed to drop. REMEMBER: If the RPM display flashes
below 2600rpm, there are two options:
a) Reduce forward speed.
b) Raise the cutting height.
COMBI Deck (Figure 16)
The combination deck includes both the mulcher and the
rear discharge in one deck. For a quick change the user
has only to place the deck in the wash position (see page
8), unscrew the handwheel and remove the top stiffener
assembly and the deck can be used as a rear discharge
deck.
Figure 14
Figure 15
Figure 16

Engine Maintenance
Please refer to the engine manufacturer’s handbook enclosed
with this manual.
Battery Maintenance (Figure 17)
The battery fitted to your W Series is a low maintenance sealed
unit. Should your battery require charging for any reason please
note that sealed lead acid batteries require a special 2 stage
charging unit. Any battery charged on a standard battery
charger will fail prematurely.Yourdealerwillbeabletosupply
a battery charger specifically designed for the battery fitted to
your machine. The battery charger part number is 449563000.
If your W Series does not start, refer to the Troubleshooting
section in this manual.
Cutter Deck Cleaning
It is best to regularly check and clean the cutter deck as often
as possible. This can be made easier by putting the cutter deck
into the ‘wash’ position (see below) or by removing the cutter
deck (follow instructions on page 11).
Before putting the cutter deck to the wash position ensure the
machine is parked on level ground and the park brake applied
(this operation is easier if carried out on a firm surface e.g.
concrete or tarmac).
1. Lower the cutter deck to the ground using the ‘transport
lever’ and set the height of cut to 0 or 1 on the dial-a-height
display or on the manual deck lift. (Figures 12 & 13A page 6)
2. Remove the deck belt cover by undoing the M5 Bolt
using a 3mm hexagon key wrench. Note supplied with the
instruction booklet will be a hand wheel to use instead of the
M5 bolt if required. (Figure 18)
3. Undotheactuatorconnectoratthebackofthecutterdeck
if tractor has a dial-a-height (damage to the connector
will occur if the cutter deck is removed or put in the wash
position with the actuator still connected).
4. Release the deck belt tension by pulling the lever located
under the LH foot plate towards the front of the tractor.
Remove the drive belt and put the lever back in tensioned
position. (Figures 19 and 20)
5. Pull and push the two spring latches towards the tractor so
that they lock in place. (Figures 21 and 22)
6. Pull the cutter deck forward until the arms reach the end of
the slots and then lift into the wash position. (Figure 23)
7. TheCutterdeckisnowreadytobecleaned.Standardhose
pressure is all that is required to remove grass from the
deckifdoneshortlyaftercuttinghasfinished.Countaxdo
not recommend the use of a pressure washer. If used any
damage caused will not be covered by warranty.
To re-fit the cutter deck follow the instructions below:
1. Lower the cutter deck and slide it under the front of the
machine making sure the two tongue plates are placed in
their original position.
2. Re-fit the deck belt to the pulley ensuring the lever is pulled
forward into the un-tensioned position.
3. Lock the two spring pins back in place by simply pulling
them out of their lock position.
4. Re-fit the actuator connector to the socket on the machine
(if fitted).
5. Re-tension the deck belt by moving the deck belt tension
lever backwards until the deck is taught.
6. Finally re-fit the deck belt cover using the M5 bolt and 3mm
hexagon key. Page 8
Westwood W Series – Routine Maintenance
The battery in your Countax is very similar to that found in your car. To remove,
simply undo the NEGATIVE terminal connection, followed by the positive.
Figure 17
Figure 18
Locked Unlocked
De-TensionedTensioned
Figure 19
Figure 21
Figure 23
Figure 20
Figure 22
WARNING: DO NOT SPRAY WATER DIRECTLY
ONTO BEARING HOUSINGS
M5 Bolt

Page 9
Westwood W Series – Routine Maintenance
Electric Clutch to Cutter Drive
Belt Tension
The Deck drive belt is self tensioned. When the deck tension
lever is in the tensioning position, the belt will retain its tension
correctly. If there is a problem with the tension of the deck
drive belt, then check that the belt used is the correct one.
Transmission Drive Belt
The transmission drive belt is self-tensioning. When the hand
brake is released and the drive belt engaged, the belt will
retain its tension correctly. When the drive is dis-engaged, by
applying the hand brake, the park brake engages. This setting
is adjustable but adjustments should be carried out by your
dealer. Anyone not familiar with this setting may cause serious
damage to the transmission.
Transmission Oil Tank 2WD (Figure 24)
This is located under the front foot plate and can be seen
by lifting the seat and removing the toolbox, it should be
approximately half full when the machine is cold. The oil
will expand when the engine is warm. It should return to the
half way point once the machine has cooled down. The oil
should not need to be topped up in normal use. If it does need
topping up, it can be filled by undoing the rubber grommet in
the plastic main body. If a noticeable drop in the level occurs
then your dealer should be contacted.
Transmission Oil Tank
Figure 24