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Whirlpool DryAire LMA1053L User manual

CONSUMER SERVICES TECHNICAL
EDUCATION GROUP PRESENTS
L-72
JOB AID
Part No. 8178202
DryAire
DRYING CABINET
Model LMA1053L

WHIRLPOOL CORPORATION assumes no responsibility for any repairs made
on our products by anyone other than Authorized ervice Technicians.
FORWARD
This Whirlpool Job Aid, “DryAire™ Drying Cabinet,” (Part No. 8178202), provides the technician
with information on the installation, operation, and service of the DryAire™ Drying Cabinet. It is to
be used as a training Job Aid and ervice Manual.
The Wiring Diagram used in this Job Aid is typical and should be used for training purposes only.
Always use the Wiring Diagram supplied with the product when servicing the unit.
GOALS AND OBJECTIVES
The goal of this Job Aid is to provide detailed information that will enable the service technician to
properly diagnose malfunctions and repair the Whirlpool DryAire™ Drying Cabinet.
The objectives of this Job Aid are to:
• Understand and follow proper safety precautions.
• uccessfully troubleshoot and diagnose malfunctions.
• uccessfully perform necessary repairs.
• uccessfully return the Drying Cabinet to its proper operational status.
Copyright © 2002, Whirlpool Corporation, Benton Harbor, MI 49022
ii
TABLE OF CONTENTS
GENERAL............................................................................................................................................. 1-1
afety First ...................................................................................................................................... 1-1
Model & erial Number Designations ............................................................................................. 1-2
Model & erial Number Label & Wiring Diagram Locations ........................................................... 1-3
pecifications .................................................................................................................................. 1-4
Whirlpool DryAire Drying Cabinet Warranty ................................................................................... 1-5
INSTALLATION INFORMATION ......................................................................................................... 2-1
Mounting The Cabinet ..................................................................................................................... 2-1
Changing The Door wing .............................................................................................................. 2-2
PRODUCT OPERATION ...................................................................................................................... 3-1
Drying Clothes................................................................................................................................. 3-1
Controls & witches ........................................................................................................................ 3-2
COMPONENT ACCESS ....................................................................................................................... 4-1
Component Locations ..................................................................................................................... 4-1
Removing The Component Panel ................................................................................................... 4-2
Removing The High Limit Thermostat And The Heater .................................................................. 4-3
Removing The Timer ...................................................................................................................... 4-4
Removing The Blower Assembly, The Thermostat & Temperature ensor ................................... 4-5
Removing The Relay ...................................................................................................................... 4-6
Removing The Push-To- tart & Door witches ............................................................................. 4-7
Removing The Component Panel-Mounted Terminal Block........................................................... 4-8
Removing The Power Cord And Cabinet-Mounted Terminal Block ............................................... 4-9
Removing The Cabinet Door ........................................................................................................ 4-10
COMPONENT TESTING ...................................................................................................................... 5-1
High Limit Thermostat ..................................................................................................................... 5-1
Heater ............................................................................................................................................. 5-1
Fan Motor ........................................................................................................................................ 5-2
Thermostat ...................................................................................................................................... 5-2
Timer ............................................................................................................................................... 5-3
Door & Push-To- tart (PT ) witches............................................................................................ 5-3
WIRING DIAGRAM .............................................................................................................................. 6-1
Page
iii
iv
— NOTES —
Electrical Shock Hazard
Plug into a grounded 3 prong outlet.
Do not remove ground prong.
Do not use an adapter.
Do not use an extension cord.
Failure to follow these instructions can
result in death, fire, or electrical shock.
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
GENERAL
SAFETY FIRST
Your safety and the safety of others is very important.
We have provided many important safety messages in this Job Aid and on the appliance. Always
read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word
“DANGER” or “WARNING.” These words mean:
DANGER
WARNING
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance
of injury, and tell you what can happen if the instructions are not followed.
You can be killed or seriously injured if you don’t
immediately follow instructions.
You can be killed or seriously injured if you don’t
follow instructions.
ELECTRICAL POWER SUPPLY &
GROUNDING REQUIREMENTS
WARNING
WARNING
1 1
MODEL & SERIAL NUMBER DESIGNATIONS
MODEL NUMBER
SERIAL NUMBER
1 2
MODEL NUMBER L M A 10 5 3 L Q 0
INTERNATIONAL ALE IND.
OR MARKETING CHANNEL
IF PRE ENT
PRODUCT GROUP:
L = DOME TIC LAUNDRY
PRODUCT IDENTIFICATION:
M = DRYING CABINET
FEATURE CODE 1:
A = BUILT-IN VER ION
FEATURE CODE 2:
FIRST DIGIT
1 = CYCLE 1 THROUGH 9
SECOND DIGIT
0 = TIME DRY ONLY
FEATURE CODE 3:
1 TO 7 = TEMPERATURE ELECTION
FEATURE CODE 4:
3 = REGULAR CAPACITY
YEAR OF INTRODUCTION:
L = 2002, M = 2003
COLOR CODE:
Q = WHITE-ON-WHITE
T = BI CUIT-ON-BI CUIT
ENGINEERING CHANGE (NUMERIC)
SERIAL NUMBER M A M 04 54321
DIVISION RESPONSIBILITY
M = MARION, OH
MANUFACTURING SOURCE
A = NIMO-VERKEN AB
YEAR OF PRODUCTION:
M = 2002
WEEK OF PRODUCTION:
04 = 4th WEEK
PRODUCT SEQUENCE NUMBER
MODEL & SERIAL NUMBER LABEL
& WIRING DIAGRAM LOCATIONS
1 3
Wiring Diagram
Model & erial Number Label
SPECIFICATIONS
1 4
Model No. LMA1053LQ, T
Color Q = White, T = Biscuit
Dimensions/Weight:
Overall Height 170.8 cm (67-1/4″)
Cabinet Width 59.5 cm (23-1/2″)
Cabinet Depth 61 cm (24″)
Capacity (dry load) 3.5 kg (7.7 lbs.)
Weight 56 kg (123 lbs.)
Cycle Configuration:
Temperature Room Temperature to 65.6°C (150°F)
Time Selection 0 - 4 Hrs.
General:
Voltage 120 VAC
Amperage 12 Amps (max.)
Drainage Capacity .02 kg/min (0.6 oz/min)
Heating Element Rating 1200 Watts
Overheating Cutout Yes
Motor Rating 35 Watts
Fan Capacity 10 CFM (180 Cu. Meter-Per-Hr.)
Exhaust Vent Location Top Of Unit
Reversible Door Yes
Racks 3 Slide Out, 2 Foldable
Color White
Warranty 1 Year, Parts & Labor
WHIRLPOOL DryAire™ DRYING CABINET WARRANTY
FULL ONE YEAR
WARRANTY
FROM DATE OF
PURCHA E.
LENGTH OF
WARRANTY:
WHIRLPOOL CORPORATION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
ome states or provinces do not allow the exclusion or limitation of incidental or consequential damages, so this
exclusion or limitation may not apply to you. This warranty gives specific legal rights and you may also have other
rights which vary from state to state or province to province.
Outside the United States and Canada, a different warranty may apply. For details, please contact your
authorized Whirlpool dealer.
If you need service, help can be found by checking the “Assistance Or ervice” section of the Use and Care Guide,
or by calling the Whirlpool Customer Interaction Center telephone number, 1 800 253 1301, from anywhere in the
U. .A.
WHIRLPOOL WILL NOT PAY FOR:
A. ervice calls to:
1. Correct the installation of the unit.
2. Replace house fuses or correct house
wiring.
3. Replace owner-accessible light bulbs.
B. Repairs when the unit is used in other than
normal, single-family household use.
C. Pickup and delivery. The unit is designed to
be repaired in the home.
D. Damage to the unit caused by accident, al-
teration, misuse, abuse, fire, flood, acts of
God, or use of products not approved by
Whirlpool.
E. Repairs to parts or systems resulting from
unauthorized modifications made to the
unit.
WHIRLPOOL WILL PAY FOR:
F P® replacement parts and
repair labor costs to correct
defects in materials or work-
manship. ervice must be
provided by a Whirlpool-
designated service company.
1 5
1 6
— NOTES —
INSTALLATION INFORMATION
2 1
MOUNTING THE CABINET
NOTE: This drying cabinet is intended to be
vented into the room. Do not vent it into a
chimney, wall, or ceiling exhaust duct.
1. Place the DryAire Drying Cabinet in its
mounting location.
2. Using the special hex wrench provided,
adjust the leveling legs so that the cabinet
is level front-to-back and side-to-side.
3. Install the plastic plugs provided with the
unit and place them into the leveling leg
holes.
4. ecure the top of the cabinet to the wall
with the hardware provided.
pecial
Hex Wrench
Air Intake
Mounting Holes
2 2
CHANGING THE DOOR SWING
To reverse the way the cabinet door swings
open and closed, perform the following steps.
1. Close the cabinet door.
2. Pry the plastic hole plugs from the cabinet.
3. Use a screwdriver and remove the lower
pivot pin from the door hinge.
4. Carefully open the cabinet door and re-
move the door.
5. Turn the door 180° so that the door handle
is on the opposite side.
6. Use the screwdriver, and install the upper
pivot pin into the pivot hole, and align the
bottom of the door with the lower pivot
hole.
7. Install the lower pivot pin into the pivot
hole.
8. Close the cabinet door and install the
plastic plugs into the hinge holes.
Upper Pivot Pin
Lower Pivot Pin
crewdriver
PRODUCT OPERATION
3 1
DRYING CLOTHES
The dryer contains three racks with hanger
bars. The racks can be pulled out on rails to
allow for easier loading and hanging, as well as
for convenience.
To use the drying racks, pull the racks toward
you as far as they will go, hang the clothing, and
push the racks back in.
Note the wide space in the middle of each
hanging section. This space allows air to flow
around the clothing during drying. The spaces
should not be blocked, otherwise, it could have
a negative effect on the drying efficiency.
When hanging clothing to dry, keep the longer
articles, such as pants and dresses, toward the
dryer walls of the cabinet, and shorter articles,
such as shirts and sweaters, toward the middle.
This will allow the best airflow around the
clothing for optimum drying efficiency.
The racks may be folded up out of the way by
rotating the front up against the back wall.
Rack In Down Position
Rack In Up Position
3 2
Heating Control PT witch Timer Control
CONTROLS & SWITCHES
The control panel has two controls and two
switches, which perform the following func-
tions:
Heating Control—controls the temperature of
the air circulating inside the cabinet. The con-
trol ranges are from “air only,” (the “0” position),
to normal drying, to “fast drying.”
Timer Control—allows timed drying for up to 4
hours.
Push-To-Start (PTS) Swit h—starts the drying
cycle.
Door Swit h—allows the unit to operate with
the door closed. The unit will not operate with
the door open.
Door witch
COMPONENT ACCESS
COMPONENT LOCATIONS
4 1
The components that are serviced in this section of the Job Aid are shown below.
Temperature ensor
Blower Assembly
Heater
Thermostat Timer
Push-To- tart witch
Relay Door witch Terminal Block
Component Panel
Inside Of Component Panel
High Limit Thermostat
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
WARNING
NOTE: harp edges may be present.
1. Disconnect the power to the drying cabi-
net.
2. Open the cabinet door.
4. Pull the component panel out of the cabi-
net and set it on a work surface.
Pull Out Component Panel
Component Panel crew
3. Remove the mounting screw from the
bottom of the component panel.
REMOVING THE COMPONENT PANEL
4 2
4 3
4. To remove the heater:
a) Remove the two Torx screws from the
high limit thermostat.
b) Disconnect the three wires from the
heater terminals.
Torx
crew
(1 of 2)
Heater
Wire
c) Turn the component shelf over and re-
move the four screws from the front and
rear heater brackets.
Heater
Viewed From Bottom Of Unit
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
WARNING
REMOVING THE HIGH LIMIT THERMOSTAT AND THE HEATER
NOTE: harp edges may be present.
1. Disconnect the power to the drying cabi-
net.
2. Remove the component panel (see page
4-2 for the procedure).
3. To remove the high limit thermostat:
a) Disconnect the wires going to the
heater and thermostat terminals.
b) Remove the two Torx screws.
Heater Bracket crews
3 Heater Wires
Thermostat
Wire
High Limit Thermostat
High Limit Thermostat
Timer Knob
Timer crews/
Lockwashers
5. Remove the two screws and lockwashers
from the timer.
6. Disconnect the wires from the thermostat
terminals. NOTE: Be sure to reconnect
the wires to the proper thermostat termi-
nals.
To Terminal Block
To Fan Motor
To Timer
To
Terminal
Block
(Ground)
To Fan Motor
To Heater
Thermostat
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
WARNING
NOTE: harp edges may be present.
1. Disconnect the power to the drying cabi-
net.
2. Remove the component panel (see page
4-2 for the procedure).
3. Remove the two mounting screws and
lockwasher from the shield and remove
the shield from the component panel.
REMOVING THE TIMER
4. Remove the knob from the timer shaft.
hield
crew &
Lockwasher
crew
4 4
4 5
c) Remove the two screws and lock-
washers from the thermostat.
Thermostat crews/
Lockwashers
d) Disconnect the wires from the thermo-
stat terminals.
e) lide the sensor tube out of the slotted
rubber grommet, and then pull the end
of the sensor from the other rubber
grommet.
Thermostat
Wires
Temperature
ensor
ensor Tube In
lotted Grommet
2 crews 2 crews
4. To remove the thermostat and tem
perature sensor:
a) Remove the two mounting screws and
lockwasher from the shield and remove
the shield from the component panel
(see the photo in step 3 on the previ-
ous page).
Thermostat Knob
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
WARNING
NOTE: harp edges may be present.
1. Disconnect the power to the drying cabi-
net.
2. Remove the component panel (see page
4-2 for the procedure).
3. To remove the blower assembly:
a) Disconnect the wires from the fan mo-
tor terminals.
b) Remove the four screws from the
blower assembly and remove it.
REMOVING THE BLOWER ASSEMBLY,
THE THERMOSTAT & TEMPERATURE SENSOR
Blower Assembly
b) Remove the knob from the thermostat
control shaft.
Fan Motor Wires
REMOVING THE RELAY
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
WARNING
NOTE: harp edges may be present.
1. Disconnect the power to the drying cabi-
net.
2. Remove the component panel (see page
4-2 for the procedure).
Relay
4. Push down on the top of the relay case and
rotate the lower rear up to unclip the relay
from the front panel.
Push Down On Front Of Relay Case
Rotate Bottom Of Relay Case Up
5. One at a time, loosen a wire setscrew and
pull the wire(s) out of the relay connector.
Connect the end of the wire(s) to the
terminal with the same letter/number
callout on the replacement relay. This will
help you rewire the new relay properly.
hield
crew &
Lockwasher
crew
3. Remove the two mounting screws and
lockwasher from the shield and remove
the shield from the component panel. Terminal
crew
4 6

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