Whirlpool 5622 Quick start guide

This document is only intended for qualified technicians who are aware of the respective safety regulations.
Revised on 25/03/2003 Subject to modification
Document No. WOI/GNF/2003/003
No Frost Refrigerator
PARTS &
SERVICEManual
Models
5622 285L 2G UL 110V QCS - WHITE
5624 285L 2G UL 110V QCS - S.GREY
6670 220L 2G 110V/60 HZ,NARSO-GREY UL Kitting

This document is only intended for qualified technicians who are aware of the respective safety regulations.
Revised on 25/03/2003 Subject to modification
Document No. WOI/GNF/2003/003
Whirlpool of India Limited
Contents
1.0 Safety precautions & warnings 2-3
2.0 Technical Specifications 4-6
3.0 Circuit diagram 7
4.0 Sealed system schematic layout 8
7.0 Refrigerator does not operate 9
7.0 Trouble shooting -cooling system 10
7.1 Trouble shooting defrosting 11
8.10 Cabinet assembly parts diagram 12
8.11 Cabinet assembly parts list 13
8.20 Shelves part diagram 14
8.21 Shelves parts list 15
8.30 Freezer compartment parts diagram 16
8.31 Freezer compartment parts list 17
8.40 Control box parts diagram 18
8.41 Control box parts list 19
8.50 Compressor assembly parts diagram 20
8.51 Compressor assembly parts list 21
8.6 Packing and other parts 22

This document is only intended for qualified technicians who are aware of the respective safety regulations.
Revised on 25/03/2003 Subject to modification
Document No. WOI/GNF/2003/003
Safety precautions and warnings:
Read all instructions before using this appliance in order to
avoid risk of accident or possible damage.
Indicates prohibition
This symbol is intended
to alert the user to the
possible death or injury.
This symbol is intended
to alert the user to the
possible injury or damage.
Warning / Caution Description of symbols
Warning
Warning
Caution
Do not disassemble
Adhere the instruction strictly
Unplug from the electrical outlet
Earth the appliance to avoid the risk
of an electric shock.
This may cause abnormal
heating or fire hazard.
Do not install the
refrigerator in a humid
(with condensation)
location or an
unstable surface.
If earthling is not done, it will
cause break down and electric
shock. It may cause electric shock
It may cause fire or abnormal
operation which leads to injury. This may cause fire.
Do not plug multiple
electric appliances
into the same outlet.
Check the operating
environment Be sure to earth. Pull the power plug out for
exchanging the interior
lam of the refrigerator.
Prohibition
Do not disassemble
repair or alter. Do not bend the power cord with excessive force or do
not have the power cord
pressure by heavy article.
Do not
disassemble
Do not contact
Earth Unplug
Pa
g
e 2

This document is only intended for qualified technicians who are aware of the respective safety regulations.
Revised on 25/03/2003 Subject to modification
Document No. WOI/GNF/2003/003
Caution
Bottles may explode
causing personal injury.
Opening or closing the
door may trigger the loose
itemsto slip & cause injury.
Use of it as it is maycause
fire.
Opening the door may
trigger loose items to slip
&cause injury.
Check the model, rated
voltage, rated current,
operating temperature etc.
of the component.
The service unit should be
resembled & return to its
original assembly state.
Medical supplies, which
need to be under strict
temperature control, should
not be stored in the
refrigerator.
This can protect against the
risk of fire hazard caused by
tracking and short circuit.
When the trace of moisture
penetration is detected,
insulation tapping.
Do not store bottled food
or drinks in the freezing
compartment.
Do not put on top of the
refrigerator.
Please wipe out foreign
materials of the metal
option of power plug
cleanly.
Do not store food in
unstable manner.
When replacing electric
components, be sure to
use rated components.
A
fter servicing the refrigerator
be sure to check the
components are reassembled
in a correct manner.
Do not store anything
other than food in the
refrigerator.
When servicing the
refrigerator completely
remove dust or foreign
substances from the housing,
electric connections etc.
Check electrical ports for
the trace of moisture
penetration.
Prohibition
Prohibition
Prohibition Prohibition
Unplug
Rated
Components
Page 3

This document is only intended for qualified technicians who are aware of the respective safety regulations.
Revised on 25/03/2003 Subject to modification
Document No. WOI/GNF/2003/003
Technical Specifications for 220L DLX Model
Dimensions Cooling agent
Height 1408mm Type -R134a
Width 550mm Quantity – 96Grams
Depth 625mm
Capacity 220L
Refrigerator compartment-150L
Freezer compartment-70L
Thermostat Cooling
Total – 220L Switching values
Cut in Temperature
COLD:-3.9 to -7.3 Deg.Cen,
MID: -2.4 to -0.9 Deg.Cen,
WARM: 0.5 to 3.9 Deg.Cen
Electrical Connection
Switch off Temperature Voltage
Frequency- For every 8 hours. . Max. Voltage- 130V
Power consumption Min. Voltage- 100V
In 24 hours -1.36kwh
*With Control knobs in Mid Position
Compressor
A2111580000
COMPRESSOR
ASSY
Compressor (for service)
Type OIL FILLED

This document is only intended for qualified technicians who are aware of the respective safety regulations.
Revised on 25/03/2003 Subject to modification
Document No. WOI/GNF/2003/003
Technical Specifications for 285L Elite Model
Dimensions Cooling agent
Height: 1725mm
Width: 550mm
Depth: 625mm Type R134a
Quantity 96Grams
Capacity-285L Thermostat Cooling
Refrigerator Compartment: 215L Cut in temperature
Freezer Compartment: 70L COLD:-1.7 to 1.7 Deg.Cen
Total : 285L MID : 2.0 to3.6 Deg.Cen
WARM:2.8 to 6.2 Deg.Cen
Electrical Connection Voltage
Switch off Frequency: For every 8 hours. Maximum: 130V
Minimum: 100V
Power consumption
In 24 hours - 1.4392 Kwh.
*With control knobs in “Mid Position”
Compressor
A2111580000 COMPRESSOR ASSY
Compressor (for service)
Type OIL FILLED

This document is only intended for qualified technicians who are aware of the respective safety regulations.
Revised on 25/03/2003 Subject to modification
Document No. WOI/GNF/2003/003
Page 4
110
-
130 V

This document is only intended for qualified technicians who are aware of the respective safety regulations.
Revised on 25/03/2003 Subject to modification
Document No. WOI/GNF/2003/003
Page 8
6.0 Sealed System Schematic Layout :
Evaporator
Condenser
(Foamedin three sides.)
Heat Loop
(Foamed)
Drier Compressor
Precooler

This document is only intended for qualified technicians who are aware of the respective safety regulations.
Revised on 25/03/2003 Subject to modification
Document No. WOI/GNF/2003/003
7.0 Trouble shooting method
The refrigerator does not operate
Page 5
Page 6
Is the interior
light on when the door switch
is pushed?
Make sure that the
refrigerator is plugged
in at the wall outlet.
Does the
compressor operate?
Make sure that the
thermostat is
electrically connected
Replace the defective
part
Check the
defrost timer
Check the
PTC relay
Check the
over load
protector
Check the
Condensor
The compressor
is defective
Check for
abnormalities
Check the
electrical connection
The compressor is
defective. The freezing
cycle has a problem.
The compressor
is operated for more
than
30 Min. andthere is no
cooling
If the fan operates
when you push the
door switch,it is
normal(Replace if it is
defective)
Replace the defective
part

This document is only intended for qualified technicians who are aware of the respective safety regulations.
Revised on 25/03/2003 Subject to modification
Document No. WOI/GNF/2003/003
7.0. Trouble check for the cooling cycle :
!
!
!
The temperature of the compressor
is high.
The condenser is cold.
The EVAP is not cold.
!
!
!
The EVAP does not cool down.
No difference in temperatures
between suction pipe and
discharge pipe.
The temperature of the compressor
is maintained at room temperature.
!
!
!
The refrigeration in the EVAP is
not efficient.
Frost on the suction pipe.
The condenser is overheated.
!
!
!
The refrigerator is not easily get
cooled.
The condenser is cold.
The compressor surface
temperature is high.
Moisture inthe refrigerant
cause the malfunction.
Foreign substances
hamper the cooling cycle.
The compressor
is defective.
To much refrigerant.
Refrigerant licks
(Slight r
)
efrigerant
leakage causes partial
cooling with
frost on the EVAP
Replace
the compressor.
Replace the refrigerant.
After welding the
lickedparts,
replace the refrigerant.
Locate the disturbed
section and
make repairs.
Replace the refrigerant.
SuggestionsCause
Symptom
! The EVAPcools down and warms
again.
The condenser warms in
proportion as the EVAP cools
Theprocess continues to repeat.
.
!
!
Page 9
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